Carlisle BINKS SMART HP E10-280 Service Manual

Pump system

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Service Manual
EN
It is the Customer's responsibility to have all operators and service personnel read and understand
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3333 R1.0
SMART
See Service Manual
For Main Control Cabinet
Pump
E10-280
Service Manual =
77-3332
IMPORTANT! DO NOT DESTROY
HP
Pump System
77-3335
CN-010A00
E14-210
77-3323
this manual.
E20-140
77-3242
www.carlisleft.com

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Summary of Contents for Carlisle BINKS SMART HP E10-280

  • Page 1 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 77-3333 R1.0...
  • Page 2: Eu Declaration Of Conformity

    Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Director of Sales (EMEA) D Smith Signed for and on behalf of Carlisle Fluid Technologies UK Ltd: 14/1/20 Bournemouth,BH11 9LH,UK 77-3333 R1.0...
  • Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result Hazards or unsafe practices which could result in Important installation, operation or in minor personal injury, product or property severe personal injury, death or substantial maintenance information.
  • Page 4: Pump Model

    Pump Model Selection. Pump Model Part Number Description 104255-LH Nitrided Shaft - Left Hand Fluid Outlet 104255-RH Nitrided Shaft - Right Hand Fluid Outlet E10-280 104256-LH Ceramic Shaft - Left Hand Fluid Outlet 10 L/Min Max. 280 Bar Max. 104256-RH Ceramic Shaft - Right Hand Fluid Outlet 104257-LH Nitrided Shaft - Left Hand Fluid Outlet...
  • Page 5: Dimensions And Mounting Details

    DIMENSIONS AND MOUNTING DETAILS Two lifting eyes on centre of gravity if needed OUTLET INLET M6 HEX. Head screw for pump earth grounding; the Pump Frame must be wired to a suitable earth ground to ensure that there is no possibility of static build E10-280 2"...
  • Page 6 INTERCONNECTING CABLE KITS Item Part Number Description Remarks See Page 4 Smart HP Pump E10-280 / E14-210 / E20-140 CN-010A00 Main Control Cabinet See CN-010U00 for service manual 10m Interconnecting Cable Kit of 3 cables for connecting pump to main CN-010A02-10 control cabinet.
  • Page 7: Installation

    INSTALLATION Required Inverter Settings Value Maximum Hz Output 60 HZ Mininmum Hz Output 0 Hz Acceleration Ramp 2.5 Seconds Deceleration Ramp 0.5 Seconds Rated Motor Power 5.5 kW Rated Motor Current 10.7 A Rated Motor Power Factor 0.84 Rated Motor Efficiency 88 % Rated Motor Frequency 50 HZ...
  • Page 8 INSTALLATION  The Pump must be securely mounted to a suitable flooring surface using appropriate fasteners.  Attach suitable flexible hoses to the inlet and outlet connections. e.g., Suction - Ø75 I.D. [-1 to 2 bar working pressure] Ø50 I.D. [2 to 50 bar working pressure] Ø38 I.D.
  • Page 9: System Operation

    SYSTEM OPERATION Before starting ensure:-  All electrical and mechanical connections are correctly made.  All required interlocks are tested and operational.  Suitable material for pumping is available at the inlet port.  The control circuit is correctly wired for the pressure switch and that pressure sensors are calibrated correctly.
  • Page 10 PARTS LIST -Pump Assembly USED ON PUMP ITEM PART NO. DESCRIPTION MODEL 104246 104255-LH E10-280 - Nitrided Shaft - LH Outlet 104246-RH 104255-RH E10-280 - Nitrided Shaft - RH Outlet 104243 104256-LH E10-280 - Ceramic Shaft - LH Outlet 104243-RH 104256-RH E10-280 - Ceramic Shaft - RH Outlet 104238...
  • Page 11 195692 680mm Channel 195693 450mm Cable Tray 195694 1000mm Cable Tray 195695 Edge Protection CN-010A01 Local Control Box LOCTITE TORQUE 77-3333 R1.0 www.carlisleft.com  11/24...
  • Page 12 CN-010A01 Local Control Box Schematic 77-3333 R1.0 www.carlisleft.com  12/24...
  • Page 13 77-3333 R1.0 www.carlisleft.com  13/24...
  • Page 14 77-3333 R1.0 www.carlisleft.com  14/24...
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  • Page 16 77-3333 R1.0 www.carlisleft.com  16/24...
  • Page 17 77-3333 R1.0 www.carlisleft.com  17/24...
  • Page 18 77-3333 R1.0 www.carlisleft.com  18/24...
  • Page 19 77-3333 R1.0 www.carlisleft.com  19/24...
  • Page 20 77-3333 R1.0 www.carlisleft.com  20/24...
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  • Page 22: Spare Parts List

    SPARE PARTS LIST PUMP Recommended Replacement Spare Parts and Kits Part No. Description Remarks 195607 Motor / Gearbox Assy 1 off per pump 194766 Constant Velocity Cam 2 off per pump 193451 Cam Follower Bearing 4 off per pump 194813 Linear Bearing 16 off per pump 250823...
  • Page 23: Main Control Cabinet

    SPARE PARTS LIST MAIN CONTROL CABINET Recommended Replacement Spare Parts and Kits Part No. Description Remarks CN-010A02-10 Interconnecting Cable Kit Kit of 3 Cables (1 kit per pump) CN-010A02-15 Interconnecting Cable Kit Kit of 3 Cables (1 kit per pump) CN-010A02-25 Interconnecting Cable Kit Kit of 3 Cables (1 kit per pump)
  • Page 24 WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

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