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Service Manual
EN
DX200AR
DX200AN
It is the Customer's responsibility to have all operators and service personnel read and understand this
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3207 R1.8 (03/2021)
DX200 Diaphragm Pump
Patent US 9447780
IMPORTANT! DO NOT DESTROY
manual.
DX200ANB
DX200AM
www.carlisleft.com
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Table of Contents
Related Manuals for Carlisle Binks DX200
Summary of Contents for Carlisle Binks DX200
- Page 1 It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 77-3207 R1.8 (03/2021)
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Page 2: Eu Declaration Of Conformity
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Director of Sales (EMEA) D Smith Signed for and on behalf of Carlisle Fluid Technologies UK Ltd: 3/5/17 Bournemouth, BH11 9LH, UK 2/16 77-3207 R1.8... - Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.
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Page 4: Specification
Specification Ratio: Maximum air inlet pressure: 7 bar [100 psi] Maximum fluid pressure: 7 bar [100 psi] Displacement per cycle: 0.20 litres [0.05 US gall] Output @ 60 cycles / min: 12 litres/min [3.17 US gall/min] Maximum Recommended Continous Cycle Rate [cycles/min]: Maximum Recommended Intermittent Cycle Rate [cycles / min]:... -
Page 5: Installation
Installation SECTION Z-Z 5/16 77-3207 R1.8 www.carlisleft.com... - Page 6 Prior To Use This product should be flushed with a suitable compatible solvent prior to use. Mount the pump securely and position the pump at a convenient height to allow for maintenance. Attach flexible hoses to all connections. Connect a regulated air supply to the air connection. Set the pump speed to a slow cycle rate and prime the pump to remove any air before increasing pressure.
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Page 7: Important Notes
Paint section materials of construction Pumps DX200A# Item Material Pump body Aluminium End cap Aluminium Diaphragms PTFE Seals FKM/PE Valve ball & spring Stainless Steel End cap plugs Stainless Steel Ball Cage (Acetal) POM DX200AE# Pumps Item Material Pump body Aluminium End cap Aluminium... - Page 8 Spare Parts Item Part No. Description DXK-201 Check valve seal kit x 4 DXK-267 Enamel check valve seal kit x 4 DXK-202 Check valve kit x 4 DXK-276 Enamel check valve kit x 4 DXK-203 Diaphragm kit x 2 DXK-204 Shaft &...
- Page 9 Spare Parts 9/16 77-3207 R1.8 www.carlisleft.com...
- Page 10 Spare Parts Item Part No. Description Blanking plate & screws ‡ DXK-209 DXK-210 Blanking gasket x 4 ‡ DXK-211 Insert ‡ DXK-212 Regulator cap & screws DXK-213 Diaphragm assembly DXK-214 Regulator Insert DXK-215 Gasket x 4 DXK-216 Air valve kit DXK-25 Gasket x 4 DXK-18...
- Page 11 Spare Parts Inlet Connectors 11/16 77-3207 R1.8 www.carlisleft.com...
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Page 12: Maintenance
Maintenance Key - Maintenance symbols Order for dis-assembly (reverse for assembly) Grease (AGMD-010) refer to figure Spanner or socket size Torque required 12/16 77-3207 R1.8 www.carlisleft.com... - Page 13 Maintenance Figure 1 13/16 77-3207 R1.8 www.carlisleft.com...
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Page 14: Fault Finding
Maintenance schedule Typical period Recommended operation - Check for fluid or air leaks - Inspect Pump for Correct operation Monthly - Check for any excessive mechanical noise - Check for excessive fluid pressure pulsation - Perform a pump stop test to ensure correct operation, by ensuring pump stops when the spraygun trigger is closed and there is no fluid flow. - Page 15 Bare pump selection DX200 For use with Pump body Air regulators Aluminium No regulator Aluminium - Enamel 1 Regulator DX200#N/M 2 Regulators DX200#R 2 Regulators DX200#N 3 Regulators DX200#R Fluid regulator Note Fluid regulator versions DX200AER & Regulator DX200AEM are not suitable for use with enamel No regulator NB No regulator, Front outlet Manual Regulator...
- Page 16 WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.
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