Carlisle Binks E2-15 Service Manual
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Carlisle Binks E2-15 Service Manual

Electric drive pump
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Service Manual
EN
E2-15 Electric Drive Pump
It is the Customer's responsibility to have all operators and service personnel read and understand this
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3226 R5.1
• 104017 (EU Model)
• 104018 (USA Model)
• 104019 (Japan Model)
IMPORTANT! DO NOT DESTROY
manual.
www.carlisleft.com

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Summary of Contents for Carlisle Binks E2-15

  • Page 1 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 77-3226 R5.1...

  • Page 2: Eu Declaration Of Conformity

    Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Director of Sales (EMEA) D Smith Signed for and on behalf of Carlisle Fluid Technologies UK Ltd: 29/6/18 Bournemouth,BH11 9LH,UK 77-3226 R5.1...
  • Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.

  • Page 4: Specification

    SPECIFICATION Nominal pump stroke: 50mm [1.97 ins] Maximum fluid pressure: 20 bar [290psi] Nominal flow volume / cycle: 0.375 l/m [0.10 US gal/m] Fluid Output @ 20 HZ [10 cycles/min] 3.75 l/m [1.0 US gal/m] Fluid Output @ 80 HZ [40 cycles/min] 15 l/m [4.0 US gal/m] Fluid inlet connection: 'A' 1'' Sanitary...

  • Page 5: Dimensions And Mounting Details

    DIMENSIONS AND MOUNTING DETAILS M6 HEX. Head screw for pump earth grounding; the Pump Frame must be wired to a suitable earth ground to ensure that there is no possibility of static build up. 77-3226 R5.1 5/40 www.carlisleft.com...

  • Page 6: Installation

    INSTALLATION The Pump Units are designed for location in Zone 1 Hazardous areas, ATEX Category 2. Electrical connections must be in accordance with Local Regulations for installation in Hazardous Areas. It is recommended that a Local Control Box is positioned in close proximity to the pump, as a convenient local Start / Stop facility and Junction box.

  • Page 7: Electric Motor

    INSTALLATION Electric Motor The motor must be wired to provide a clockwise direction of the cam. Electric Motors for hazardous areas are specially designed to comply with official regulations concerning the risk of explosion. If improperly used, badly connected, or altered no matter how minor, their reliability could be in doubt. Standards relating to the connection and use of electrical apparatus in hazardous areas must be taken into consideration.
  • Page 8 INSTALLATION • Attach suitable flexible hoses to the inlet and outlet connections. e.g., Suction - Ø28 I.D. [-1 to 10 bar working pressure] Outlet - Ø25 I.D. [20 bar working pressure] • Ensure adequate air space around the Pump for maintenance and electric motor cooling requirements. •...

  • Page 9: System Operation

    SYSTEM OPERATION Before starting:- • Ensure all electrical and mechanical connections are correctly made. • All required interlocks are tested and operational. • Suitable material for pumping is available at the suction hose. • The outlet connection is not blocked or isolated by any valves. •...
  • Page 10 PARTS LIST - Pump Assembly ITEM PART NUMBER DESCRIPTION REMARKS 193708 E2-15 MECHANICAL ASSY ATEX GEARBOX COVER C/W CAP 194944 (Not Shown) FIXINGS GEARBOX 193090 JAPAN MODEL (Not Shown) 0.75KW ATEX MOTOR 194919 USA MODEL & GEARBOX 0.75KW ELECTRIC MOTOR COVER C/W CAP 193092 (Not Shown)
  • Page 11 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3226 R5.1 11/40 www.carlisleft.com...
  • Page 12 PARTS LIST - PRV and Manifold Assembly ITEM PART NUMBER DESCRIPTION REMARKS 104167 1'' PRESSURE RELIEF VALVE 192009 1 & 1 1/2 SANITARY CLAMP 192206 1'' SANITARY GASKET - PTFE 194109 1'' SANITARY ELBOW 194279 INLET MANIFOLD 194280 OUTLET MANIFOLD 194589 1'' EXT.
  • Page 13 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3226 R5.1 13/40 www.carlisleft.com...
  • Page 14 PARTS LIST - Mechanical Assembly ITEM PART NUMBER DESCRIPTION REMARKS 160524 CARRIAGE SPRING 163144 M8 HEXAGON NUT 163161 M8 NYLOC NUT 163921 M6 x 25 CAP HEAD SCREW (ST ST) 164471 M10 x 21 CAP HEAD SCREW 165044 M12 SPRING WASHER (ST ST) 165100 M16 SPRING WASHER 165108...
  • Page 15 PARTS LIST - Mechanical Assembly ITEM PART NUMBER DESCRIPTION REMARKS 192854 MAIN BODY MACHINING 192860 MOUNTING FRAME 192869 LINEAR SPRING PIN 192870 GREASE BULKHEAD 192872 LINEAR BEARING ROD 192875 DRIVE SHAFT COUPLING 192878 8 x 7 x 30 KEY ❸ 192879 LEAK DETECTION HOSE ASSY 192880...
  • Page 16 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3226 R5.1 16/40 www.carlisleft.com...
  • Page 17 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) NOTE: Part No. 1 Grease using 502375 Part No. 4 To be tightened using tool 193120 Part No. 6 To be tightened using tool 193119 Part No. 11 To be pressed into housing using tool 193121 Part No.
  • Page 18 PARTS LIST - Bell Housing & Shaft Assemblies ITEM PART NUMBER DESCRIPTION REMARKS 162709 Ø30 x Ø42 x 7 SEAL ❸ 163960 M5 x 16 CAP HEAD SCREW (ST ST) 165972 M5 x 25 CAP HEAD SCREW 165974 M25 BEARING LOCKNUT 192650 1/8'' BSPT x 45°...
  • Page 19 Bell Housing & Shaft Assemblies 77-3226 R5.1 19/40 www.carlisleft.com...
  • Page 20 PARTS LIST - Carriage Assembly ITEM PART NUMBER DESCRIPTION REMARKS 162734 Ø41 x 1.78 SECTION O-RING 163159 M12 PREVAILING TORQUE NUT 165542 M6 x 12 CAP HEAD SCREW 166156 Ø46 CIRCLIP 192392 Ø47 CAM FOLLOWER 192661 1/8 R - 6mm PUSH IN ELBOW 192851 LINEAR BEARING HOUSING 192852...
  • Page 21 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3226 R5.1 21/40 www.carlisleft.com...

  • Page 22: Parts List - Fluid Section

    PARTS LIST - Fluid Section ITEM PART NUMBER DESCRIPTION REMARKS 163921 M6 x 25 CAP HEAD SCREW (ST ST) 163952 M6 x 20 CAP HEAD SCREW (ST ST) 165087 M6 SPRING WASHER (ST ST) 165123 Ø10 SPRING WASHER (ST ST) 165947 M10 x 35 CAP HEAD SCREW 192382...
  • Page 23 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3226 R5.1 23/40 www.carlisleft.com...
  • Page 24 PARTS LIST - Piston Assembly ITEM PART NUMBER DESCRIPTION REMARKS 160533 PISTON BALL CHECK SPRING ❶❷ Ø52.07 x 2.62 O-RING - FEP 162855 ❶❷ ENCAPSULATED Ø41.0 x 1.78 O-RING - FEP 162856 ❶❷ ENCAPSULATED Ø52.82 x 2.62 O-RING - FEP 162857 ❶❷...
  • Page 25 PARTS LIST - Piston Assembly Use a 25mm Single Hex Socket when tightening or removing ball cage from Piston. GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3226 R5.1 25/40 www.carlisleft.com...
  • Page 26 PARTS LIST - Shaft & Bellows Assembly ITEM PART NUMBER DESCRIPTION REMARKS 192374 RETAINING NUT 192579 KNIFED BELLOWS ❷❹ 192627 BELLOWS SPACER 192628 SHAFT SEAL ❷❹ 192864 PISTON SHAFT 502377 BELLOWS POSITIONING TOOL TOOL 502382 BELLOWS ASSEMBLY SPIGOT TOOL 77-3226 R5.1 26/40 www.carlisleft.com...
  • Page 27 PARTS LIST - Shaft & Bellows Assembly Screw Item No. 2 (assembly spigot) onto the piston shaft (grease spigot with AMGD-010). Using Item No. 7, push bellows over spigot until located in groove. Smear loctite 572 over nose of bellows, thread nut onto bellows ensuring the thread starts squarely.

  • Page 28: General Maintenance

    Maintenance General Maintenance The working life and thus the expected life prior to replacement of parts within a Paint Pump are greatly affected by three main factors: - • Abrasiveness of Fluid Pumped • Pump Duty Cycle • Fluid Pressure Output Requirement The two components which are more greatly affected by the above criteria than any other components in the pump are: The Main Piston Seal and the Cam Follower ;...

  • Page 29: Maintenance Schedule

    Maintenance Maintenance schedule Inspection Operation Daily Check for any fluid leakage Check for any excessive mechanical noise Weekly Check for excessive fluid pressure pulsation Check oil level within gearbox While running, apply (502375) grease to cam follower bearings, 8 strokes of a 3 Monthly standard ‘cartridge’...
  • Page 30 Maintenance - Gearbox WARNING Wait until the unit has cooled sufficiently after stopping and isolation. Gearbox Every 1000 hours verify the good condition of oil seals and gaskets Maintenance The gearbox is supplied factory fitted with oil and is a service free unit. However if seals start to leak and oil level is reduced, both the affected seal and oil need to be replaced as a general overhaul of the unit.

  • Page 31: Electric Motors

    Maintenance - Motor WARNING Wait until the unit has cooled sufficiently after stopping and isolation. Electric Motors Maintenance of Ex Motors - are reported by EN 60079-17 standard, in particular:- • The electric connections must be correctly locked to avoid resistance-increases, with consequent contact overheating.

  • Page 32: Fault Finding

    Fault Finding Mechanics Symptom Possible Cause Remedy Gearbox Output shaft does not Drive between shafts in the gear unit Return the unit for repair and replace rotate, even though the motor is interrupted gearbox running. Gearbox Oil leaking a) Retighten screws on gear unit a) Defective gasket on gear unit •...

  • Page 33: Fluid Section

    Fault Finding Fluid Section Symptom Possible Cause Remedy a) Check o-rings and hose a) Air entering the suction connections hose/manifold Pump will not ‘Prime’ b) Replace piston seals. b) Worn piston seals c) Inspect, clean and/or replace balls c) Ball checks not seating correctly. and seats.
  • Page 34 Testing and Lubricating Testing and Lubricating after major overhaul WARNING Testing and Lubricating - Qualified personnel only 1. Connect pump to paint system. 2. Connect electric motor to a suitable electrical supply. 3. Fit the gearbox vent plug. 4. Turn on paint system and set back pressure regulator to zero. 5.
  • Page 35 E2-15 Pumps - Spare Parts List KIT No. Part No. Description Remarks 192850 Constant Velocity Cam 192392 Cam Follower Bearing Kit 194111 Ø70 Piston 192871 Linear Bearing 192579 Bellows (fluid section)  250790 ** Fluid section seal kit  250736 ** Fluid Section overhaul kit ...
  • Page 36 ACCESSORIES PART NUMBER DESCRIPTION REMARKS 192800 Smart Card V3.0 502501 BPR Control Box 502483 Electrical Panel for Single Pump Operation Inc. Smart Card 194495 Sensor Manifold 192547 [4-20 mA / 0-25 bar] Pressure Sensor Pressure Feedback 502373 Grease Gun for Cam Follower (& Main Bearings) Collet Connector 502375 Grease for Cam Follower (&...
  • Page 37 ACCESSORIES PART NUMBER DESCRIPTION REMARKS 192450 M8 Torx Security Screwdriver for Cover FOC with a New Pump 193119 Top Bearing Locknut Tool 193120 Bottom Bearing Locknut Tool 193121 Top Bearing Press Tool 193122 Bottom Bearing Press Tool 502377 Bellows Assembly Tool 502382 Bellows Assembly Spigot 502813...
  • Page 38 NOTES 77-3226 R5.1 38/40 www.carlisleft.com...
  • Page 39 NOTES 77-3226 R5.1 39/40 www.carlisleft.com...
  • Page 40 WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

This manual is also suitable for:

104017104018104019

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