Carlisle Binks Maple 7/15 Service Manual
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Carlisle Binks Maple 7/15 Service Manual

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Service Manual
EN
Maple 7/15
Pump
• Model
104041
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3231 R4.2
1/24
www.carlisleft.com

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Summary of Contents for Carlisle Binks Maple 7/15

  • Page 1 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 77-3231 R4.2 1/24 www.carlisleft.com...

  • Page 2: Eu Declaration Of Conformity

    Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. D Smith Director of Sales (EMEA) Signed for and on behalf of Carlisle Fluid Technologies UK Ltd: 27/6/18 Bournemouth,BH11 9LH,UK 77-3231 R4.2...
  • Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.

  • Page 4: Specification

    Specification Ratio: 15:1 Maximum air inlet pressure: 7 bar [101.5 psi] Maximum fluid pressure: 105 bar [1523 psi] Nominal flow volume / cycle: 0.166 l/m [0.044 US gal/m] Output @ 60 cycles / min: 10 l/m [2.6 US gal/m] Maximum recommended continous cycle rate:Cycles/min 20 Maximum recommended intermittent cycle rate:Cycles/min 40 Fluid inlet connection: 1"...

  • Page 5: Dimensions And Mounting Details

    Dimensions and Mounting Details Outlet size: 1/2" NPT 1" Sanitary inlet Air inlet connection: 3/8" BSP/NPS MOUNTING LOCATIONS SECTION A-A 77-3231 R4.2 5/24 www.carlisleft.com...

  • Page 6: Installation

    Installation This product should be flushed with a suitable compatible solvent prior to use. Mount the pump securely and position the pump at a convenient height (below the lid height of the paint container), to allow for maintenance, visual observation, and periodic inspection. The wall mount bracket is included with all pumps.
  • Page 7 Installation Set the pump speed to a slow cycle rate and prime the pump to remove any air before increasing pressure. Inspect for any air or fluid leaks. Set the pump cycle rate to achieve the required paint volume and then adjust the system back pressure regulator and pump air pressure to achieve the desired system fluid pressure.

  • Page 8: Socket Head Cap Screw

    Parts list - Pump Assembly ITEM PART NO. DESCRIPTION REMARKS  162746 Ø25.5 x 2 O-RING 165044 SPRING WASHER 165123 SPRING WASHER 165948 M10 x 40 SOCKET HEAD CAP SCREW  171714 3/4" BALL 177009 M12 x 35 SOCKET HEAD CAP SCREW 192009 1 &...

  • Page 9: Pump Assembly

    Pump Assembly = GREASE (AGMD-010) = LOCTITE = TORQUE = MAINTENANCE ORDER (Reverse for assembly) = GREASE INTERNAL (AGMD-010) 77-3231 R4.2 9/24 www.carlisleft.com...
  • Page 10 Parts list - Air Motor Assembly ITEM PART NO. DESCRIPTION REMARKS  0115-010037 POPPET ASSEMBLY  0115-010102 AIR VALVE ASSEMBLY  161992 Ø117.5 x 2.62 O-RING  161993 Ø20.35 x 1.78 O-RING  161994 Ø4.47 x1.78 O-RING  161995 Ø19.5 x 3.00 O-RING ...
  • Page 11 77-3231 R4.2 11/24 www.carlisleft.com...
  • Page 12 Air Motor Piston Assembly ITEM PART NO. DESCRIPTION REMARKS  162702 AIR MOTOR PISTON SEAL 165964 M12 x 40 GRUB SCREW 192759 PISTON SHAFT 192760 PISTON = GREASE (AGMD-010) = LOCTITE = TORQUE = MAINTENANCE ORDER (Reverse for assembly) = GREASE INTERNAL (AGMD-010) 77-3231 R4.2 12/24...

  • Page 13: Air Valve Assembly

    Air Valve Assembly ITEM PART NO. DESCRIPTION REMARKS 0115-010015 SPOOL AND SLEEVE ASSEMBLY # Not Shown 162789 SPOOL AND SLEEVE O-RING  0115-010016 BUMPER  0115-010017 MAGNET 0115-010018 VALVE BLOCK END CAP  0115-010020 DIAPHRAGM  0115-010021 1.5 x 36 O-RING ...
  • Page 14 Fluid Piston Assembly ITEM PART NO. DESCRIPTION REMARKS 160523 PISTON BALL CHECK SPRING 162743 O-RING  Ø33 x 2.0 162744 O-RING  Ø23.52 x 2.0 162745 O-RING  Ø29.9 x 1.78 193181  BALL Ø7/8" 193188 INLET SPRING KEEP  193189 SEAT 193358...

  • Page 15: Fault Finding

    Fault Finding Symptom Possible Cause Remedy Air getting into the suction hose/manifold Check seals and hose connections. Pump will not Worn piston seal. Replace piston seals. ‘Prime’ Inspect, clean and/or replace Ball checks not seating correctly. balls and seats. Check air and fluid supply ball No Air or Fluid supply valves and supply hoses.
  • Page 16 Fault Finding Symptom Possible Cause Remedy Worn air motor piston seals. Replace air motor piston seal. Disassemble pump as required to Worn/failed air motor shaft seals. replace air motor shaft seals. Pump runs but has excessive pulsation. Worn fluid piston seal. Replace fluid piston seal.
  • Page 17 Spares Kits for Maple 7/15 Pump KIT No. PART NO. DESCRIPTION REMARKS 250653 Fluid section seal kit  Check main parts list for  250655 Fluid overhaul kit details of individual kit 250657 Air Motor Seal Kit  contents 250628 Control Valve Kit ...

  • Page 18: Maintenance Schedule

    Maintenance schedule Inspection Operation Daily Check for any general fluid or air leakage. Inspect Pump for Correct operation Weekly Check for any excessive mechanical noise Check for excessive fluid pressure pulsation Perform a pump stall test to ensure correct operation. If pump does not stall check fluid piston seals and ball checks, replace as required.

  • Page 19: Bellows Replacement

    Bellows Replacement ITEM PART NO. DESCRIPTION REMARKS 502769 Bellows positioning tool 502382 Bellows assembly spigot Screw Item No. 2 (assembly spigot) onto the piston shaft Using Item No. 1, push bellows over spigot until located in groove. Smear loctite 572 over nose of bellows, thread nut onto bellows ensuring the thread starts squarely.
  • Page 20 Accessories PART NO. DESCRIPTION REMARKS 192206 1" Sanitary Gasket Heavy duty 192009 1 & 1 1/2" Sanitary Clamp 1" Sanitary - 192532 1" BSPT (f) Adapter 502608 Seal Insertion Tool For Shaft seal (162703) 502769 Bellows Positioning Tool 502382 Bellows assembly spigot AGMD-010 Kluber Isoflex Topas NB 52 Grease 50ml...
  • Page 21 NOTES 77-3231 R4.2 21/24 www.carlisleft.com...
  • Page 22 NOTES 77-3231 R4.2 22/24 www.carlisleft.com...
  • Page 23 NOTES 77-3231 R4.2 23/24 www.carlisleft.com...

  • Page 24: Warranty Policy

    WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

This manual is also suitable for:

104041

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