1. Manuals
  2. Brands
  3. Carlisle Manuals
  4. Water Pump
  5. Binks MX432 Series
  6. Service manual

Carlisle Binks MX432 Series Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Service Manual
EN
MX432 & MXL432
Pump & Packages
Models: MX432‡‡ & MXL432‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE), UC (U-Cups)
Patent 7,603,855
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3203-R4 (05/2024)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Binks MX432 Series and is the answer not in the manual?

Questions and answers

Related Manuals for Carlisle Binks MX432 Series

Summary of Contents for Carlisle Binks MX432 Series

  • Page 1 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 77-3203-R4 (05/2024)
  • Page 2 Notified body details and role: Element Materials Technology (2812) Lodging of Technical file This Declaration of conformity / incorporation is issued Carlisle Fluid Technologies UK Ltd, under the sole responsibility of the manufacturer: Ringwood Road, Bournemouth, BH11 9LH. UK Representative authorised to compile the technical file Sales and Marketing Director.
  • Page 3 Ex h IIB T4 Gb X Approved body details and role: Element Materials Technology (0891) Lodging of Technical file This Declaration of conformity/incorporation is Carlisle Fluid Technologies UK Ltd, issued under the sole responsibility of the Ringwood Road, manufacturer: Bournemouth, BH11 9LH. UK...
  • Page 4 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.
  • Page 5 Models: MX432‡‡ & MXL432‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE), UC (U-Cups) Patent 7,603,855 SPECIFICATION - Bare Pump Ratio: 32:1 Maximum air inlet pressure: 8 bar [116 psi] Maximum fluid pressure: 256 bar [3712 psi] Displacement per cycle: 24 cc [0.8 oz] Output @ 60 cycles / min: 1.4 l/m [0.4 US gal/m] Air consumption @ 20 cycles/min and 8 bar [116 psi] air 147 l/m [5.2 SCFM]...
  • Page 6 NOTES 77-3203-R4 6/44 www.carlisleft.com...
  • Page 7 PUMP OPERATION AND CLEANING AIR SUPPLY AIR SHUT OFF VALVE (IF FITTED) AIR PRESSURE REGULATOR BINKS PUMP FLUID PRESSURE RELIEF VALVE (IF FITTED) SPRAY GUN FLUID FILTER (IF FITTED) LUBRICATION CUP & LEVEL EARTH CABLE AIR MOTOR EARTH CABLE FLUID FILTER (IF FITTED) FLUID SUCTION HOSE/SUCTION TUBE/GRAVITY HOPPER - DEPENDING ON MODEL...

  • Page 8: Installation

    INSTALLATION ENSURE THE PUMP IS LOCATED ON A SUITABLE & STABLE MOUNTING. GROUND/EARTH THE PUMP WITH (9) OR (10), CHECK EARTH IS LESS THAN 1 Ohm. CONNECT SUITABLE HOSES FOR AIR SUPPLY AND FLUID HOSE TO GUN. FILL THE LUBRICATION CUP (8) WITH A SUITABLE LUBRICANT (13) SO IT IS VISIBLE IN THE LEVEL SIGHT GLASS.

  • Page 9: Cleaning The Pump

    CLEANING THE PUMP THE PUMP HAS BEEN TESTED WITH OIL, WATER OR OTHER MATERIAL. CLEAN THE PUMP NOTE PRIOR TO USE TO AVOID ANY CONTAMINATION. INSERT SUCTION SYSTEM (11) & RETURN HOSE (14) (IF FITTED) INTO A CONTAINER WITH SUITABLE CLEANING FLUID.
  • Page 10 STARTUP INSERT SUCTION SYSTEM (11) & RETURN HOSE (14) (IF FITTED) INTO A CONTAINER WITH THE FLUID TO BE SPRAYED CLOSE VALVE (2) AND SET REGULATORS (3) & (12) TO ZERO ( WIND ANTICLOCKWISE), OPEN VALVE (5) IF FITTED. REMOVE SPRAY TIP FROM THE GUN FOR RETURNING FLUID INTO THE CONTAINER. CONNECT AIR SUPPLY IF (5) IS FITTED: OPEN VALVE (2), INCREASE REGULATOR PRESSURE (3) UNTIL PUMP STARTS TO OPERATE.
  • Page 11 SHUT DOWN REDUCE REGULATOR PRESSURE (3) AND (12) TO ZERO. TRIGGER GUN TO REDUCE SYSTEM PRESSURE. OPEN VALVE (5) SLOWLY IF FITTED. APPLY SPRAY GUN SAFETY LOCK WHILE SPRAY TIP IS REMOVED TRIGGER GUN CAREFULLY INTO CONTAINER AND ENSURE FLUID SYSTEM IS DE-PRESSURISED. CLOSE VALVE(2) AND REMOVE AIR SUPPLY.
  • Page 12 MX432 & MXL432 BARE PUMP QUANTITY PART ITEM DESCRIPTION MX432 & MXL432 NUMBER AX85S AIR MOTOR FLUID SECTION (PTFE/LEATHER) FX4PL/FXL4PL FLUID SECTION (PTFE) FX4PP/FXL4PP FLUID SECTION (PTFE/UHMW) FX4PU/FXL4PU FLUID SECTION (U-CUPS) FX4UC/FXL4UC 3 ∆ 0115-010001 SOCKET HEAD CAP SCREW 0114-014351 HANDLE 0115-010272 RETAINING RING...

  • Page 13: Maintenance Symbols

    MX432 & MXL432 - BARE PUMP - MAINTENANCE 3x 7.9-8.5Nm (70-75 in-lbs) RECOMMENDED LUBRICANT LEVEL MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) 77-3203-R4 13/44 www.carlisleft.com...
  • Page 14 MX432 & MXL432 - BARE PUMP - TROUBLESHOOTING PROBLEM CAUSE SOLUTION No compressed air. Check compressed air supply. Pump will not start Spray tip is blocked. Clean or replace the spray tip. Worn poppet assemblies. Replace poppet assemblies. Erratic operation of air motor, air motor stops.

  • Page 15: Specification

    AX85S AIR MOTOR Patent 7,603,855 SPECIFICATION Maximum air inlet pressure: 8 bar [116 psi] Maximum recommended continous cycle rate [cycles/min]: Air inlet connection: Ø12mm Hose Piston Diameter: 85 mm [3.3 in] Stroke length: 75 mm [3.0 in] 77-3203-R4 15/44 www.carlisleft.com...
  • Page 16 AX85S AIR MOTOR MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) ● Parts are included in 0115-010215 AX85 Repair Kit. ◊ Parts are included in 0115-010217 AX85 Seal Kit. □ Parts are included in 0115-010226 Air Motor Valve Repair Kit. ∆...
  • Page 17 AX85S AIR MOTOR PART REF. DESCRIPTION NUMBER ○ EXHAUST COVER SCREEN 0115-010023 ○ 0115-010022 EXHAUST COVER ∆ 0115-010026 BUTTON HEAD CAP SCREW ○∆ BUTTON HEAD CAP SCREW 0115-010073 ○ QUICK EXHAUST VALVE CAGE 0115-010019 ○+§□ 0115-010021 O-RING ○+□ DIAPHRAGM 0115-010020 ○∆...
  • Page 18 AX85S AIR MOTOR - MAINTENANCE MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) 77-3203-R4 18/44 www.carlisleft.com...
  • Page 19 AX85S AIR MOTOR - MAINTENANCE 1.1Nm [10 in-lb] Max MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) 77-3203-R4 19/44 www.carlisleft.com...
  • Page 20 AX85S AIR MOTOR - MAINTENANCE MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) WARNING PACEMAKER WARNING. You are in the presence of magnetic fields which may interfere with the operation of certain pacemakers. NOTE CAUTION Spool and sleeve assembly (15) is a matched set and...
  • Page 21 AX85S AIR MOTOR - TROUBLESHOOTING PROBLEM CAUSE SOLUTION No compressed air. Check compressed air supply. Pump will not start System is blocked. Clear the blockage. Worn poppet assemblies. Replace poppet assemblies. Erratic operation of air motor, air motor stops. Worn or dirty spool and sleeve Clean or replace the spool and sleeve assembly.
  • Page 22 NOTES 77-3203-R4 22/44 www.carlisleft.com...
  • Page 23 FX4 AND FXL4 - Fluid Section Models: FX4‡‡ & FXL4‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE), UC (U-Cups) SPECIFICATION Maximum fluid pressure: 256 bar [3713psi] Displacement per cycle: 24 cc [0.8oz] Output @ 60 cycles / min: 1.4 L/m [0.4 gal/m] Fluid inlet size: FX-3/4"...
  • Page 24 FX4 & FXL4 - Fluid Section (Chevron seals) Models: FX4‡‡ & FXL4‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE). • + • + • + • + • + • + 0115-010256 - CHECK VALVE Item 3 is self-tapping into item 2. FX*4PL FX*4PP FX*4PU...
  • Page 25 FX4 & FXL4 - Fluid Section (Chevron seals) Models: FX4‡‡ & FXL4‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE). QUANTITY PART ITEM DESCRIPTION FX4 & FXL4 NUMBER 0115-010646 PUMP TIE ROD 0115-010059 SOLVENT CUP 0115-010060 SIGHT GLASS 4 •+ 0115-010061 SOLVENT CUP SEAL 0115-010062 PACKING ADAPTER 0115-010058 WAVE SPRING...
  • Page 26 FX4 & FXL4 - Fluid Section (U-cup seals) Models: FX4UC & FXL4UC • + • + • + • + • + 0115-010256 - CHECK VALVE Item 3 is self-tapping into item 2. 77-3203-R4 26/44 www.carlisleft.com...
  • Page 27 FX4 & FXL4 - Fluid Section (U-cup seals) Models: FX4UC & FXL4UC PART ITEM DESCRIPTION NUMBER 0115-010646 PUMP TIE ROD 0115-010059 SOLVENT CUP 0115-010060 SIGHT GLASS 4 •+ 0115-010061 SOLVENT CUP SEAL 0115-010062 PACKING ADAPTER 0115-010058 WAVE SPRING 0115-010204 ADAPTER PLATE MACHINING 8 •+ 0115-010166 UPPER SEAL CARTRIDGE ASSEMBLY...
  • Page 28 FX4 & FXL4 - Fluid Section (Chevron seals) - MAINTENANCE Models: FX4‡‡ & FXL4‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE). MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) 40Nm [29.5 ft-lb] 0115-010256 45Nm [33 ft-lb] FX4 &...
  • Page 29 FX4 & FXL4 - Fluid Section (U-cup seals) - MAINTENANCE Models: FX4UC & FXL4UC MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) 40Nm [29.5 ft-lb] 0115-010256 45Nm [33 ft-lb] FX4 & FXL4 - SEAL ORIENTATION DETAIL "A"...
  • Page 30 FLUID SECTION - TROUBLESHOOTING PROBLEM CAUSE SOLUTION Replace or clean upper packings as Material in solvent cup Worn or dirty upper packings. necessary. Pump does not stop on the down Replace or clean the parts as Worn or dirty lower ball check. stroke necessary.

  • Page 31: Table Of Contents

    MX432 & MXL432 CART MOUNTED PUMP * = OPTIONS ITEM PART NUMBER DESCRIPTION 0110-009103 CONDUCTIVE NYLON HOSE 0110-009130 HP FILTER (100 mesh) 0115-010001 M8 x 35 SCREW 0115-010030 M8 HEX NUT 0115-010031 M8 LOCKWASHER 0115-010035 M8 PLAIN WASHER 0115-010179 WALL BRACKET 0115-010186 CART 0115-010227...
  • Page 32 MX432 & MXL432 - WALL MOUNTED PUMP MOUNTING PATTERN * = OPTIONS ITEM PART NUMBER DESCRIPTION 0115-010179 WALL BRACKET 0115-010001 SCREW MX432** MX432** BARE PUMP MXL432** MXL432** BARE PUMP 0115-010180 AIR CONTROL 2 REGULATORS & VALVE 0115-010664 AIR CONTROL 2 REGULATORS 0115-010708 AIR CONTROL 1 REGULATORS 0110-009130...
  • Page 33 MX432 & MXL432 - TRIPOD MOUNTED PUMP OPTIONS ITEM PART NUMBER DESCRIPTION 0115-010100 TRIPOD MX432XX MX432 BARE PUMP MXL432XX MXL432 BARE PUMP 0115-010180 AIR CONTROL 2 REGULATORS & VALVE 0115-010664 AIR CONTROL 2 REGULATORS 0115-010708 AIR CONTROL 1 REGULATORS 0115-010670 3/4'' SUCTION TUBE (50 mesh) 0115-010696 AIR CONTROL 1 REGULATORS...

  • Page 34: 0115-010031 M8 Lockwasher

    MX432 & MXL432 - PAIL MOUNTED PUMP ITEM PART NUMBER DESCRIPTION MX432XX MX432 BARE PUMP MXL432XX MXL432 BARE PUMP 0115-010180 AIR CONTROL 2 REGULATORS & VALVE 0115-010664 AIR CONTROL 2 REGULATORS 0115-010201 FILTER ADAPTOR 3/4" 0115-010706 FILTER ADAPTOR 1/2" 0115-010320 M8 x 35 mm SCREW SS 0115-010035 PLAIN WASHER...

  • Page 35: 0115-010227 M8 X 25 Screw

    ACCESSORIES 0114-009629 - 1/4'' RETURN HOSE ITEM PART NO. DESCRIPTION 0115-010695 DUMP HOSE & TUBE 195913 FITTING 1/4" 0115-010100 - TRIPOD ITEM PART NO. DESCRIPTION 0115-010101 MOUNTING PLATE 0115-010210 TRIPOD LEG 0115-010212 FLAT HEAD SCREW 0115-010211 LOCKING NUT 0115-010227 M8 x 25 SCREW 0115-010738 - 3/4'' SUCTION HOSE (MX) ITEM PART NO.

  • Page 36: 0115-010664 Air Control 2 Regulators

    ACCESSORIES 0115-010664 AIR CONTROL 2 REGULATORS (MXL) ITEM PART NO. DESCRIPTION 0115-010694 Ø12/Ø9mm NYLON TUBE 0.32m 0115-010666 Ø12mm-1/4" ELBOW ZZ-3073 AIR REGULATOR 0114-019209 REDUCING BUSH GA-382-P PRESSURE GAUGE MPV-10 QD STEM 1/4 BSP M 0115-010667 Ø8mm-1/4" ELBOW 0115-010665 1/4" CROSS 0115-010659 MOUNTING STUD 0114-020027...

  • Page 37: High Pressure Filter

    ACCESSORIES 0110-009130 HIGH PRESSURE FILTER 272 bar Max, 100 MESH 3/8" BSP F INLET, 1/4" NPSM OUTLET ITEM PART NO. DESCRIPTION 0110-009065 GROUNDING CLAMP 0110-009132 FILTER 100 MESH 0114-016058 3/8" BSP SWIVEL 0114-016059 1/4" NPSM NIPPLE 0114-016061 SEAL 0114-019090 1/4" BSP NIPPLE 0114-019091 BALL VALVE...

  • Page 38: Pump Lubrication

    ACCESSORIES 0115-010180 AIR CONTROLS (MX) ITEM PART NO. DESCRIPTION 0110-009091 QD STEM 0115-010157 MOUNTING STUD 0115-010324 3/8" BSP SWIVEL 0115-010666 Ø12mm-1/4" ELBOW 0115-010667 Ø8mm-1/4" ELBOW 0115-010680 PANEL 0115-010681 3/8" BSP CROSS 0115-010682 3/8"-1/4" NIPPLE 0115-010683 3/8" BSP NIPPLE 0115-010684 BALL VALVE 0115-010694 Ø12/Ø9mm TUBE 0.32m...
  • Page 39 ACCESSORIES 0115-010200 HIGH PRESSURE FILTER (PAIL) 272 bar Max, 100 MESH 1/4" BSP M INLET, 1/4" NPT M OUTLET ITEM PART NO. DESCRIPTION 0110-009132 FILTER SCREEN 100 MESH 0114-009743 LOCKWASHER 0114-011798 GROUND WIRE 0114-014179 M5x12mm SCREW 0114-016061 SEAL 0114-019091 BALL VALVE 0114-019985 HOSE CONNECTOR 0114-020027 1/4"...

  • Page 40: 0115-010708 Air Control 1 Regulators

    ACCESSORIES 0115-010708 AIR CONTROL 1 REGULATOR (MXL) ITEM PART NO. DESCRIPTION 0114-019209 1/4"-1/8" REDUCING BUSH 0115-010659 MOUNTING STUD 0115-010666 Ø12mm-1/4" ELBOW 0115-010694 Ø9/Ø12mm TUBE 0.32m GA-382-P PRESSURE GAUGE ZZ-2417 QD STEM ZZ-3073 AIR REGULATOR ZZ-3077 1/4" BSP FITTING 0115-010712 RETURN HOSE 1/4"...
  • Page 41 NOTES 77-3203-R4 41/44 www.carlisleft.com...
  • Page 42 NOTES 77-3203-R4 42/44 www.carlisleft.com...
  • Page 43 NOTES 77-3203-R4 43/44 www.carlisleft.com...

  • Page 44: Warranty Policy

    WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

This manual is also suitable for:

Binks mxl432 seriesMx432plMx432ppMx432puMx432ucMxl432pl ... Show all

Table of Contents