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Service Manual
EN
DX200-3 3:1
Stainless Steel Diaphragm Pump
DX200-3SN
DX200-3SP
DX200-3SM
Patent US 9447780
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
1/24
77-3212 R1.6
www.carlisleft.com
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Table of Contents
Related Manuals for Carlisle DX200-3SN
Summary of Contents for Carlisle DX200-3SN
- Page 1 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 1/24 77-3212 R1.6...
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Page 2: Eu Declaration Of Conformity
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Director of Sales (EMEA) D Smith Signed for and on behalf of Carlisle Fluid Technologies UK Ltd: 3/5/17 Bournemouth,BH11 9LH,UK 2/24 77-3212 R1.6... - Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.
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Page 4: Specification
Non Lubricated Noise Level @ 40 cycles/min & 7 bar [100 psi]: 79.8 dBA Leq Earth connection resistance: <1Ω DX200-3SN: 17.9 Kg [39.4lb's] Weight: DX200-3SM: 19.1 Kg [42.1lb's] DX200-3SP: 21.1 Kg [46.5lb's] Temperature range 0 - 40 °C [32 - 104 °F] 4/24 77-3212 R1.6... -
Page 5: Installation
Installation Dimension DX200-3SN 262mm 242mm DX200-3SM 410mm 390mm DX200-3SP 344mm 324mm 5/24 77-3212 R1.6 www.carlisleft.com... - Page 6 Prior To Use This product should be flushed with a suitable compatible solvent prior to use. Mount the pump securely and position the pump at a convenient height to allow for maintenance. Allow for stress caused by operation of pump. Attach correctly sized and specified flexible hoses to all connections.
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Page 7: Important Notes
Important notes 1. For regulated units (DX200-3SM) ensure fluid pressure is set at between 2 & 2.2 x air pressure at pump stall. Failure to do this will produce a greater pressure pulse than is intended and may reduce diaphragm or regulator life. 2. -
Page 8: Spare Parts
Spare Parts Prior to contacting customer service please make a note of the pump serial number (see name plate). Item Part No. Description Comments DXK-287 * Check valve seal kit x 4 DXK-288 * Check valve kit x 4 ... - Page 9 Spare Parts 9/24 77-3212 R1.6 www.carlisleft.com...
- Page 10 Spare Parts Item Part No. Description Comments DXK-236 Cylinder cap - Includes seals x 3 DXK-263 Piston & shaft assembly - Includes seals DXK-266 Shaft & seal kit DXK-261 Shaft seal x 1 DXK-237 Seal x 2 DXK-264 Piston assembly - Includes seals DXK-265 Piston seal x1 DXK-288...
- Page 11 Spare Parts 11/24 77-3212 R1.6 www.carlisleft.com...
- Page 12 Spare Parts Item Part No. Description Comments Adjusting screw DXK-268 Screw x 6 DXK-269 Spring pad DXK-270 Spring DXK-271 Diaphragm assembly DXK-272 Regulator Insert DXK-280 Seal x4 DXK-215 Inlet/outlet seal x 4 DXK-229 Insert seal x 4 DXK-230 Non regulated assembly DXK-279 Manual regulator assembly DXK-274...
- Page 13 Spare Parts DX200-3SM Manual Regulator DX200-3SP Surge chamber. DX200-3SN Outlet connector Refer to Manual 77-3218 13/24 77-3212 R1.6 www.carlisleft.com...
- Page 14 ACCESSORIES Item Part No. Description DXK-232 1/2'' Female inlet connector kit, with seals DXK-233 1/2'' Male inlet connector kit, with seals DXK-234 3/4'' Female inlet connector kit, with seals DXK-235 1/2'' - 3/8'' Male inlet connector kit, with seals DXK-230 Seal x 4 DXK-229 Seal x 4...
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Page 15: Maintenance
Maintenance Key - Maintenance symbols Order for dis-assembly (reverse for assembly) Grease (AGMD-010) refer to figure Spanner or socket size Torque required Fig. 1 32Nm [283 lbf-in] 2.5Nm [22 lbf-in] Non-Piston side 15/24 77-3212 R1.6 www.carlisleft.com... - Page 16 Maintenance 16/24 77-3212 R1.6 www.carlisleft.com...
- Page 17 Maintenance Figure 1 Figure 2 17/24 77-3212 R1.6 www.carlisleft.com...
- Page 18 Maintenance Figure 3 DX200-3SN/SP/SM [71 lbf-in] [71 lbf-in] 18/24 77-3212 R1.6 www.carlisleft.com...
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Page 19: Fault Finding
Maintenance schedule Typical period Recommended operation Check for fluid or air leaks Inspect Pump for Correct operation Monthly Check for any excessive mechanical noise Check for excessive fluid pressure pulsation Perform a pump stop test to ensure correct operation, by ensuring pump stops when the spraygun trigger is closed and there is no fluid flow. - Page 20 Bare pump selection DX200-3 Pump body Air Regulators Stainless Steel No regulator Regulator Fluid regulator/Pulsation chamber Manual Regulator No regulator Pulsation Chamber Air Regulators DXA-AC1-200-3 Regulator Pump Item Part No. Description 180584 Nipple DVX-353 Air Regulator DVX-354 Nipple 20/24 77-3212 R1.6 www.carlisleft.com...
- Page 21 NOTES 21/24 77-3212 R1.6 www.carlisleft.com...
- Page 22 NOTES 22/24 77-3212 R1.6 www.carlisleft.com...
- Page 23 NOTES 23/24 77-3212 R1.6 www.carlisleft.com...
- Page 24 WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.
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