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Service Manual
EN
Maple 15/3
Pump
Model
104009
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3233 R4.3
www.carlisleft.com
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Summary of Contents for Carlisle Binks Maple 15/3
- Page 1 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 77-3233 R4.3...
- Page 2 Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Director of Sales (EMEA) D Smith Signed for and on behalf of Carlisle Fluid Technologies UK Ltd: 27/6/18 Bournemouth,BH11 9LH,UK 77-3233 R4.3...
- Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.
- Page 4 Specification Ratio: 3:1 Maximum air inlet pressure: 7 bar [101.5 psi] Maximum fluid pressure: 21 bar [304.5 psi] Nominal flow volume / cycle: 0.375 l/m [0.10 US gal/m] Output @ 60 cycles / min: 22.5 l/m [6 US gal/m] Maximum recommended continous cycle rate:Cycles/min 20 Maximum recommended intermittent cycle rate:Cycles/min 40 Fluid inlet connection: 1"...
- Page 5 Dimensions and Mounting Details 1" Sanitary outlet 1" Sanitary inlet MOUNTING LOCATIONS SECTION A-A 77-3233 R4.3 5/20 www.carlisleft.com...
- Page 6 Installation This product should be flushed with a suitable compatible solvent prior to use. Mount the pump securely and position the pump at a convenient height (below the lid height of the paint container), to allow for maintenance, visual observation, and periodic inspection. The wall mount bracket is included with all pumps.
- Page 7 Installation Set the pump speed to a slow cycle rate and prime the pump to remove any air before increasing pressure. Inspect for any air or fluid leaks. Set the pump cycle rate to achieve the required paint volume and then adjust the system back pressure regulator and pump air pressure to achieve the desired system fluid pressure.
- Page 8 Parts list Pump Assembly ITEM PART NO. DESCRIPTION REMARKS 163952 HEX HEAD CAP SCREW x 21 165087 SPRING WASHER 165123 SPRING WASHER 165947 SOCKET HEAD CAP SCREW x 35 1" & 192009 SANITARY CLAMP 1 1/2" 192206 SANITARY GASKET 1" PTFE ...
- Page 9 Pump Assembly GREASE (AGMD-010) LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3233 R4.3 9/20 www.carlisleft.com...
- Page 10 Parts list Air Motor Assembly ITEM PART NO. DESCRIPTION REMARKS 0115-010037 POPPET ASSEMBLY 0115-010102 AIR VALVE ASSEMBLY 161993 O-RING Ø20.35 x 1.78 VITON 161994 Ø4.47 x 1.78 O-RING 161995 Ø19.5 x 3.00 O-RING 161998 Ø125 x 2.00 O-RING ...
- Page 11 77-3233 R4.3 11/20 www.carlisleft.com...
- Page 12 Air Motor Piston Assembly ITEM PART NO. DESCRIPTION REMARKS 162707 AIR MOTOR PISTON SEAL 165973 GRUB SCREW x 45 192759 PISTON SHAFT 192832 PISTON GREASE (AGMD-010) LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3233 R4.3 12/20 www.carlisleft.com...
- Page 13 Air Valve Assembly ITEM PART NO. DESCRIPTION REMARKS 0115-010015 SPOOL AND SLEEVE ASSEMBLY # Not Shown 162789 SPOOL AND SLEEVE O-RING 0115-010016 BUMPER 0115-010017 MAGNET 0115-010018 VALVE BLOCK END CAP 0115-010020 DIAPHRAGM 0115-010021 1.5 x 36 O-RING ...
- Page 14 Fluid Piston Assembly ITEM PART NO. DESCRIPTION REMARKS 160533 PISTON BALL CHECK SPRING 162855 Ø52.07 x 2.62 O-RING 162856 Ø41.0 x 1.78 O-RING 162857 O-RING Ø56.82 x 2.62 171788 1.375 BALL 192632 INLET SPRING KEEP 193188 SEAT ...
- Page 15 Fault Finding Symptom Possible Cause Remedy Check seals and hose Air getting into the suction hose/manifold connections. Pump will not Worn piston seal. Replace piston seals. ‘Prime’ Inspect, clean and/or replace Ball checks not seating correctly. balls and seats. Check air and fluid supply ball No Air or Fluid supply valves and supply hoses.
- Page 16 Fault Finding Symptom Possible Cause Remedy Worn air motor piston seals. Replace air motor piston seal. Disassemble pump as required to Worn/failed air motor shaft seals. replace air motor shaft seals. Pump runs but has excessive pulsation. Worn fluid piston seal. Replace fluid piston seal.
- Page 17 Spares Kits for Maple 15 Pump KIT No. PART NO. DESCRIPTION QTY. REMARKS 250790 ** Fluid section seal kit Check main parts list for 250736 ** Fluid overhaul kit details of individual kit 250627 Air Motor Seal Kit ...
- Page 18 Bellows Replacement ITEM PART NO. DESCRIPTION REMARKS 502769 Bellows Positioning Tool 502382 Bellows Assembly Spigot Screw Item No. 2 (assembly spigot) onto the piston shaft Using Item No. 1, push bellows over spigot until located in groove. Smear loctite 572 over nose of bellows, thread nut onto bellows ensuring the thread starts squarely.
- Page 19 Accessories ITEM PART NO. 192206 1" Sanitary Gasket Heavy duty 192009 1 & 1 1/2" Sanitary Clamp 1" Sanitary - 192532 1" BSPT (f) Adapter 502608 Seal Insertion Tool For Shaft seal (7) 502769 Bellows Positioning Tool AGMD-010 Kluber Isoflex Topas NB 52 Grease 50ml Tube 192779...
- Page 20 WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.
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