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Summary of Contents for Carlisle TyrFil
- Page 1 TyrFil Flushless Pump FLATPROOFING TECHNICAL MANUAL We keep the world rolling. No fl ats, smoother ride, more protection.
- Page 2 This manual is intended to assist the tire fi ll technician in the operation of the TyrFil Flushless Pump. It covers the basic operation of the machine, procedures for fi lling a pneumatic tire and general maintenance of the machine. Inside you will fi...
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Page 3: Table Of Contents
.............. 17 Tires with Tubes ..............17 Changing Products ..............18 On-Site Flatproofi ng .............. 19 Tote Maintenance ..............19 Waste Disposal ..............20 Salvaging Rims ..............20 VII. TROUBLESHOOTING ............21 VIII. SERVICE ................24 TyrFil Flushless Pump | Flatproofi ng Technical Manual... -
Page 4: Introduction
• Curing at the proper time and temperature to ensure optimum fi lled tire performance It is a precision process and should only be performed by a Carlisle TyrFil Certifi ed Technician. Proper training and this Manual provide the necessary information to fl atproof tires. This Manual is intended for use with ™... -
Page 5: Requirements
This area should be well-lit, well-ventilated, and heated (if necessary) to maintain a minimum of 72˚ F (22˚ C). Equipment and Tools TyrFil Flushless Pump – Carlisle TyrFil’s original fl atproofi ng pump was pioneered by Graco, Inc. in the early 1970’s and has had many innovations since. The Graco ®... -
Page 6: Supplies
If local or insurance CONTAINERS (TOTES) regulations prohibit or restrict the use of fl ammable solvents, Carlisle TyrFil offers a product line of non- fl ammable, biodegradable solvents suitable for use with the fl atproofi ng equipment. -
Page 7: Safety
II. SAFETY General Precautions SAFETY SHOULD BE YOUR NUMBER ONE PRIORITY. IN ORDER TO PROMOTE SAFETY, CARLISLE TYRFIL WANTS TO EMPHASIZE THE FOLLOWING: Safety Datasheets (SDS) identify the properties of ISO-side and CAT-side products and the precautions that should be taken when handling them. -
Page 8: Material Precautions
Refer to the SDS. Note: Compliance is unique at each pumping location and should be in accordance with all local, state and federal regulations. TyrFil Flushless Pump | Flatproofi ng Technical Manual... -
Page 9: Preparation
It is a good idea to place roofi ng felt in the pumping area, especially under the tire being fi lled, for easier clean-up. TyrFil Flushless Pump | Flatproofi ng Technical Manual... - Page 10 fi ll the tires through the largest valve stem possible. A tire with an air-water valve can be fi lled up to 2 times faster than a tire with a standard valve. TyrFil Flushless Pump | Flatproofi ng Technical Manual...
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Page 11: Tire Flatproofing Process
In addition to the pressure, you should know the estimated pounds of fl atproofi ng material necessary to fi ll the tire. Carlisle TyrFil has a Flatproofi ng Weight Chart in addition to a Computerized Flatproofi ng Estimator on www.CarlisleTyrFil.com to help you to approximate weights and costs for fl atproofi ng tires. -
Page 12: Processing
⁄ -inch hole through the tire to assist needle insertion. 9. Use of Carlisle TyrFil’s specially designed SmartNeedle ™ Inserter will make needle insertion much easier, safer, and will avoid damaging the needle or your hand. - Page 13 Pressurizing a tire with air is a gradual process with pressure building slowly from the initial introduction of air. With TyrFil fl atproofi ng materials, the tire is vented during the fi lling process so there is very little pressure build-up until the tire is totally fi...
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Page 14: Tire Pressurization
Re-pressurization - Voids or air pockets are created when uncured material escapes from a newly fl atproofed tire. Once the fl atproofi ng material has cured, a tire with voids can be re-pressurized by injecting additional material through the sidewall. Contact the Carlisle TyrFil Technical Department prior to sidewall injection. - Page 15 9. Wipe off any excess material from the manifold handle with a clean rag and place on hanger. 10. Thoroughly clean and store tools in their proper place. 11. Clean all mixed material off fl oor and machine. TyrFil Flushless Pump | Flatproofi ng Technical Manual...
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Page 16: Pump Maintenance
Proper maintenance is critical to long equipment life, reliability and effi ciency. This section covers the maintenance to the TyrFil Flushless Pump. Flatproofi ng does not have to be a dirty business as long as the pump is kept clean and in good working order. -
Page 17: Miscellaneous
Remove the needle and insert a nail into the vent hole to seal the tire. Remember, the nail must also be long enough to penetrate the tire and tube. Step 7: Pressurize the tire and then lay it fl at to cure. TyrFil Flushless Pump | Flatproofi ng Technical Manual... -
Page 18: Changing Products
Continue Processing – Begin processing as before, using new material. Although different types of TyrFil can be used without a problem in the same equipment, if you run out of one product during processing never add a different product to the same tire. Poor tire performance will result. -
Page 19: On-Site Flatproofi Ng
On-Site Flatproofi ng Carlisle TyrFil does not recommend on-site fl atproofi ng, however for reasons of convenience and effi ciency, it can be done if: 1. The site can meet the 72˚ F (22˚ C) temperature requirements for storing the material, pumping the material and curing the processed tires. -
Page 20: Waste Disposal
3. Remove Tread – Peel off casing to expose the cured material inside. 4. Remove Core – Cut across cured material from side-to-side and pry away from the rim. 5. Remove Sidewall – Pry remaining bead off the rim. TyrFil Flushless Pump | Flatproofi ng Technical Manual... -
Page 21: Troubleshooting
Our fl atproofi ng process has been the industry standard for decades. Most problems that occur are easy to troubleshoot and correct. See the following chart for the most common situations. Contact Carlisle TyrFil’s Sales and Technical Center for any solutions not included in this section. - Page 22 Ball valve is closed on totes a) Open ball valves. may be erratic) b) Depleted totes b) Replace tote set. c) Malfunctioning of cylinder piston or c) REFER TO SERVICE SECTION on intake ball check lower cylinders. TyrFil Flushless Pump | Flatproofi ng Technical Manual...
- Page 23 Servicing Lower Cylinders This test is only possible with our TyrFil Flushless Manifold. 1. Reduce the regulator setting to 40 psi. Open the ball valves on the ISO- and CAT-side totes. 2. Turn on the ball valve at the air motor.
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Page 24: Service
Air motors are shipped without the regulator. A core fee is added to your account when the order is placed. This fee is removed once the old part is sent back to Carlisle TyrFil and has been received. - Page 25 Lower cylinders and air motors must be returned to receive proper credit. Lower cylinders should be as empty as possible and placed inside the plastic bag (included in the shipping container with your exchange) to prevent leakage of any TyrFil material. Cores should be returned in the original shipping container. The return shipping address is:...
- Page 26 NOTES...
- Page 27 NOTES...
- Page 28 140 Sheldon Road, Berea, OH 44017 (800) 821-4147 www.CarlisleTyrFil.com Carlisle is a trademark of Carlisle. TyrFil is a registered trademark. All rights reserved. 05.15.20 © 2020 Carlisle. Graco is a registered trademark of Graco, Inc. Tefl on is a registered trademark of Dupont.
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