Danfoss FT1330 Operator's Manual
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Danfoss FT1330 Operator's Manual

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Operator's Manual
Danfoss FT1330
Crimp Machine

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Summary of Contents for Danfoss FT1330

  • Page 1 Operator’s Manual Danfoss FT1330 Crimp Machine...
  • Page 2 FLAT CRIMP 4 WIRE SPIRAL THRU -16 (EXCEPT FC254 & FC273) DIE SIZE • DIES FOR NEW FT1330-275-NOS CAGES ARE 3/4“ WIDE WITH A CRIMP LENGTH OF 1.600” • DIES FOR OBSOLETE FT1330-200-NOS CAGES ARE 9/16’* WIDE WITH A CRIMP LENGTH OF 1.500”.
  • Page 3 • DIES FOR NEW FT1330-275-NOS CAGES ARE 3/4” WIDE WITH A CRIMP LENGTH OF 1.600” • DIES FOR OBSOLETE FT1330-200-NOS CAGES ARE 9/16” WIDE WITH A CRIMP LENGTH OF 1.500”. ” . POWER UNIT • 1 H.P./ 4,500 PSI/ 2 GPM TO 1 GPM 2 STAGE PUMP CYLINDER SIZE •...

  • Page 4: Table Of Contents

    Machine Breakdown Model A......................23 Machine Breakdown Model B......................29 Electrical Schematics........................35 Cylinder Subassembly Model A...................... 39 Cylinder Subassembly Model B...................... 41 Die Cage Assembly........................... 43 Troubleshooting Checklist......................54 4 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...

  • Page 5: Safety Instructions

    Rubber-soled footwear material on the machine is recommend for best where it may interfere footing. or fall into the crimping operation. AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 5...

  • Page 6: Specifications

    2 Stage, 2 gpm to 500 psi, 1 gpm to 4,500 psi Reservoir Model A 3 Quart Model B 3 1/2 Quart NOTE: BEFORE ATTEMPTING TO OPERATE THE FT1330 CRIMP MACHINE, THIS MANUAL SHOULD BE READ AND THOROUGHLY UNDERSTOOD. 6 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...

  • Page 7: Installation

    CRIMP DIE CAGES Crimp dies for the FT1330 crimp machine are contained in a die cage which can be inserted as a package into the machine, thus eliminating time consuming and inaccurate insertion of individual dies. Each set of eight crimp dies for each size or style of crimp is contained in a separate die cage, thus eliminating concern from inter-mixing dies of different sets.

  • Page 8: Basic Machine Operation & Operating Instructions

    The Danfoss FT1330 crimp machine is especially designed to provide a low cost, quick, easy to use machine to hydraulically crimp Aeroquip standard field crimp fittings in hose sizes -4 through -20 and most four spiral hose through -20. Check the PowerSource Crimp Spec Tool at danfoss.com/crimp for exceptions.

  • Page 9: Using The Danfoss Crimp Diameter Chart

    Using the PowerSource Crimp Spec Tool Refer to the PowerSource Crimp Spec Tool at danfoss.com/crimp for crimp spec details. Select the FT1330 Group for assembly machine and then select your hose series, sizes, and fitting styles to find your crimp spec results.

  • Page 10: Setting The Encoder

    Example: The machine is setup with the FT1330-200-8 crimp die cage and we wish to crimp a fitting onto FC211-16 hose. Following the steps just described, the cylinder stopped when the encoder was set to 300. After crimping the first fitting, the socket diameter measured 1.663 inches.

  • Page 11: Machine Calibration

    Turn the machine on and retract the crimp cylinder using the JOG REV button until the power unit labors, then turn counterclockwise until red light comes on and add 1/4 turn. Turn the machine off, insert the blue FT1330-200-52 (FT1330-275-M240) die cage, and turn the RET LIM screw 10 turns counterclockwise.

  • Page 12: Crimping Hose Styles That Require A Positive Backstop

    This will prevent the spring from being compressed thus providing the required positive backstop. The locator collar must be removed during crimping of other styles to prevent machine damage or loss of location adjustment during end fitting growth. 12 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...

  • Page 13: Crimping Barrel Field Crimp Style Hose Assemblies

    When crimping field crimp style hose assemblies, simple procedures must be followed when locating these assemblies in the crimp die cage. Reference hose preparation page 9, paragraphs 2 and 3. SCRIBE MARK ON SOCKET AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 13...

  • Page 14: Crimping Flat Field Crimp

    Place fitting inside cage and pull back until the edge of the socket skirt contacts the rubber grommet on the inside of the locator tab. Maintain the fitting in this position while crimping. 14 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...

  • Page 15: Crimping Factory Flat Crimp

    1/32 back from the face of the jaw when held firmly against the locator. Lock the locator in this position by tightening the hand knob. AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 15...

  • Page 16: Operating/Assembly Instructions

    OF THE HOSE UNTIL THE HOSE BOTTOMS OUT AGAINST THE NIPPLE. INSTALLED WITHIN THE THREE ALIGNMENT SLOTS. FOR PROPER CRIMP DIE NUMBER REFER TO THE POWERSOURCE CRIMP SPEC TOOL AND DANFOSS.COM/CRIMP. 16 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 17 RETURNED BY PUSHING THE JOG RETURN SWITCH. THE SOCKET MUST BE CRIMPED INTO THE LOCKING GROOVE. HOSE FAILURE WILL OCCUR IF CRIMPED INCORRECTLY. VERIFY CRIMP DIAMETER BY MEASURING ALL FOUR SIDES WITH A MICROMETER. AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 17...
  • Page 18 ACCORDINGLY.. WITH THE PISTON RETRACTED, THE CORRECT CRIMP DIE CAGE IS INSTALLED WITHIN THE THREE ALIGNMENT SLOTS, FOR PROPER CRIMP INFORMATION REFER TO THE POWERSOURCE CRIMP SPEC TOOL. 18 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 19 BEFORE THE FULL CRIMP STROKE IS COMPLETED, THE DIES WILL STOP LOCATOR. LOCK THE LOCATOR IN POSITION BY TIGHTENING THE AND CAN ONLY BE RETURNED BY PUSHING THE JOG RETURN SWITCH. HAND KNOB. AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 19...
  • Page 20 WITH THE PISTON RETRACTED, THE CORRECT CRIMP DIE CAGE IS INSTALLED WITHIN THE THREE ALIGNMENT SLOTS. FOR PROPER CRIMP DIE NUMBER REFER TO THE POWERSOURCE CRIMP SPEC TOOL. 20 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 21 STROKE, THE DIES WILL RETURN. IF THE FOOTSWITCH IS RELEASED BEFORE THE FULL CRIMP STROKE IS COMPLETED, THE DIES WILL STOP AND CAN ONLY BE RETURNED BY PUSHING THE JOG RETURN SWITCH. AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 21...

  • Page 22: Maintenance

    Surfaces of crimp dies and the crimp ring where metal to metal contact is made should be lubricated with high efficiency PTFE grease (Danfoss part number T-400-G) at the beginning of each production run or as required during production (minimum of once per 25 crimps, and more often with larger hose).

  • Page 23: Machine Breakdown Model A

    Danfoss FT1330 Crimp Machine Operator’s Manual FT1330 Crimp Machine Model A AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 23...
  • Page 24 Danfoss FT1330 Crimp Machine Operator’s Manual FT1330 Crimp Machine Model A 24 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 25 Danfoss FT1330 Crimp Machine Operator’s Manual FT1330 Crimp Machine Model A AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 25...
  • Page 26 Danfoss FT1330 Crimp Machine Operator’s Manual FT1330 Crimp Machine Model A 26 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 27 Aeroquip Decal FT1208-3-108 A-TJ Decal FT1330-3-42 Vickers Decal FT1289-3-60 Caution Decal FT1330-3-33 1 /4-20 x .50 Button Hd Cap Screw **FT1330-2-10 1/4-20 x .75 Soc Hd Cap Screw AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 27...
  • Page 28 FT1330-2-2-1 Motor FT1330-2-2-2 Manifold FT1330-2-2-3 Valve FT1330-2-2-4 Reservoir FT1330-2-2-5 Pump FT1330-2-2-6 Bolt Kit FT1245-3-1 Breather Cap A Hydraulic Pump O’Ring Seal Kit is available under Part Number FT1330-2-2-9. 28 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...

  • Page 29: Machine Breakdown Model B

    Danfoss FT1330 Crimp Machine Operator’s Manual FT1330 Crimp Machine Model B AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 29...
  • Page 30 Danfoss FT1330 Crimp Machine Operator’s Manual FT1330 Crimp Machine Model B 30 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 31 Danfoss FT1330 Crimp Machine Operator’s Manual FT1330 Crimp Machine Model B AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 31...
  • Page 32 Danfoss FT1330 Crimp Machine Operator’s Manual FT1330 Crimp Machine Model B 32 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 33 Aeroquip Decal FT1208-3-108 A-TJ Decal FT1330-3-42 Vickers Decal FT1289-3-60 Caution Decal FT1330-3-33 1 /4-20 x .50 Button Hd Cap Screw **FT1330-2-10 1/4-20 x .75 Soc Hd Cap Screw AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 33...
  • Page 34 **Supplied as a complete fastener kit only. FT1330-2-2 Power Unit PART NUMBER DESCRIPTION NUMBER REQUIRED FT1330-2-2-1 Motor FT1330-2-2-2 Manifold FT1330-2-2-3 Valve FT1330-2-2-4 Reservoir FT1330-2-2-5 Pump FT1330-2-2-6 Bolt Kit FT1245-3-1 Breather Cap FT1330-2-2-9 Seal Kit 34 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 35 Danfoss FT1330 Crimp Machine Operator’s Manual 115 Volt Electrical Schematic AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 35...
  • Page 36 Push Button, Contact Block, Legend Plate FT1330-2-5-6 Linear Transducer With Connector FT1330-2-5-7 3 Digit Knobpot FT1330-2-5-8 Control Card FT1330-2-5-9 Card Connector FT1330-2-5-10 Resistor Note: Fuse holder is allied part number 845-4219 or equivalent. 36 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 37 Danfoss FT1330 Crimp Machine Operator’s Manual 230V Electrical Schematic AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 37...

  • Page 38: Electrical Schematics

    Push Button, Contact Block, Legend Plate FT1330-2-5-6 Linear Transducer With Connector FT1330-2-5-7 3 Digit Knobpot FT1330-2-5-8 Control Card FT1330-2-5-9 Card Connector FT1330-2-5-10 Resistor FT1289-2-5-21 Transformer FT1289-2-5-24 Plug, 230V 1PH 38 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...

  • Page 39: Cylinder Subassembly Model A

    Danfoss FT1330 Crimp Machine Operator’s Manual Cylinder Subassembly Model A AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 39...
  • Page 40 O’Ring FT1330-2-3-12 Backup Ring FT1330-2-3-13 O’Ring FT1330-2-3-14 Retaining Ring FT1330-2-3-15 Body FT1330-2-3-16 Set Screw FT1330-2-3-17 Tie Rod FT1330-2-3-18 Tie Rod FT1330-2-3-19 Hex Nut FT1330-2-3-20 Hex Nut FT1330-2-3-21 Plug 40 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...

  • Page 41: Cylinder Subassembly Model B

    Danfoss FT1330 Crimp Machine Operator’s Manual Cylinder Subassembly Model B AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 41...
  • Page 42 Retaining Ring TJ #5194-625 FT1330-2-8-15 Body TJ #TG57KAB072 FT1330-2-8-16 O-Ring Seal TJ #5145-248 FT1330-2-8-17 Back Up Ring TJ #5138-AA263 FT1330-2-8-18 Tie Rod TJ #TX56LAB072 FT1330-2-8-19 Flat Washer TJ #5060-AB072 42 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...

  • Page 43: Die Cage Assembly

    Assure all components are free from dirt and other contaminants prior to assembly. Position back plate on a table with the slots toward the assembler. Lightly lubricate the spring plate with high efficiency PTFE grease (Danfoss part number T-400-G). See illustration for location of lubricant.
  • Page 44 HIGH EFFICIENCY PTFE GREASE PTFE GREASE (T-400-G) (T-400-G) (OPPOSITE SIDE) FRONT PLATE SPRING PLATE BACK PLATE ROLL PIN CRIMP DIE SPRING PLATE BACK PLATE SPRINGS INSTALLING THE CRIMP DIE 44 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 45 PART NUMBER DESCRIPTION NUMBER REQUIRED FT1330-2-9-9 1/4-20 X 2.5 Screw FT1330-2-9-21 Spring FT1330-2-9-13 Spring Plate FT1330-2-9-14 Front Plate FT1330-2-9-55 Button Head Cap Screw FT1330-2-9-66 Spacer FT1330-2-9-7 FT1330-2-9-18 Back Plate AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 45...
  • Page 46 HIGH EFFICIENCY PTFE GREASE PTFE GREASE (T-400-G) (T-400-G) (OPPOSITE SIDE) FRONT PLATE SPRING PLATE BACK PLATE ROLL PIN CRIMP DIE SPRING PLATE BACK PLATE SPRING INSTALLING THE CRIMP DIE 46 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 47 PART NUMBER DESCRIPTION NUMBER REQUIRED FT1330-2-9-9 1/4-20 X 2.50 Screw FT1330-2-9-2 Spring FT1330-2-9-3 Spring Plate FT1330-2-9-4-1-1 Front Plate FT1330-2-9-5 1/4-20 x 2.00 Screw FT1330-2-9-6 Spacer FT1330-2-9-7 FT1330-2-9-8 Back Plate AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 47...
  • Page 48 PTFE GREASE (T-400-G) HIGH EFFICIENCY PTFE GREASE (T-400-G) (OPPOSITE SIDE) FRONT PLATE SPRING PLATE BACK PLATE ROLL PIN CRIMP DIE SPRING PLATE BACK PLATE SPRING INSTALLING THE CRIMP DIE 48 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 49 Button Head Cap Screw FT1330-2-9-6 Spacer FT1330-2-9-7 FT1330-2-9-8 Back Plate FT1330-2-9-9 Button Head Cap Screw FT1330-2-9-10 Button Head Cap Screw FT1330-2-9-11 Lock Nut FT1330-250-0608 Locator Tab FT1330-2-9-12 Bumper Grommet AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 49...
  • Page 50 Button Head Cap Screw FT1330-2-9-6 Spacer FT1330-2-9-7 FT1330-2-9-8 Back Plate FT1330-2-9-9 Button Head Cap Screw FT1330-2-9-10 Button Head Cap Screw FT1330-2-9-11 Lock Nut FT1330-250-0016 Locator Tab FT1330-2-9-12 Bumper Grommet 50 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 51 Button Head Cap Screw FT1330-2-9-10 Button Head Cap Screw FT1330-2-9-11 Lock Nut FT1330-250-0016 Locator Tab FT1330-250-0012 Locator Tab FT1330-2-9-12 Bumper Grommet FT1330-275-12 Locator Tab Adapter FT1330-285-16 Locator Tab Adapter AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 51...
  • Page 52 Button Head Cap Screw FT1330-2-9-10 Button Head Cap Screw FT1330-2-9-11 Lock Nut FT1330-250-0010 Locator Tab FT1330-2-9-12 Bumper Grommet FT1330-250-0608 Locator Tab FT1330-250-0004 Locator Tab FT1330-275-12 Locator Tab Adapter 52 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 53 Spacer FT1330-2-9-7 FT1330-2-9-8 Back Plate FT1330-2-9-9 Button Head Cap Screw FT1330-2-9-10 Button Head Cap Screw FT1330-2-9-11 Lock Nut FT1330-250-0020 Locator Tab FT1330-2-9-12 Bumper Grommet FT1330-275-20 Locator Tab Adapter AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 53...

  • Page 54: Troubleshooting Checklist

    Adjust Ret. Lim. C.C.W. until red LED comes on then 1/4 turn more. If the red light does not work, replace control board. NOTE: Electrical checks should be done by a qualified electrician. 54 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101...
  • Page 55 Check DC voltages from the digital encoder and linear transducer. They must be stable at the crimp position. AQ439269212774en-000101 © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. | 55...
  • Page 56 Phone: +86 21 3418 5200w Danfoss can accept no responsibility for possible errors in catalogs, brochures, and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.

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