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Summary of Contents for Danfoss ET4040
- Page 1 Crimp machine operator's manual Danfoss ET4040 crimp machine...
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Page 2: Table Of Contents
Hydraulic schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... -
Page 3: Safety Instructions
4. Maintain dies with in operation. verify correct crimp care. Dies used in the diameters of all fittings ET4040/FT1390 crimp after crimping. Do not machine are hardened put any hose assemblies © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... -
Page 4: Specifications
-32 Hydraulic Hose OTC Flat or OTC Beer Can Crimp Note: Some hoses may require a positive back-stop. Check the PowerSource Crimp Spec tool for Crimp Specs prior to crimping. © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... -
Page 5: Operating Instructions
The ratio of crimp diameter change to the DISPLAY change is 1 to 1. Figure 1 Figure 2 Figure 3 – Keypad © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... -
Page 6: Entering A Number Into The Display
This will not change or erase the the green light next to the ENTER button will turn off. programmable retract stop. 4. The ET4040 is now ready to crimp to the DISPLAY Note: Turning the crimp machine off and back on erases the setting. -
Page 7: Crimping Procedure
RETRACT switch or footswitch. 5. Verify the correct crimp diameter. Scribe Scribe Line 1/8” (3mm) Line 1/8” (3mm) Figure 5 Crimp to scribe line Full flat crimp Figure 6 © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... -
Page 8: Calibration
1.100 would enter 614. If your crimp diameter is 1.110, you would 0.710 1.110 enter 610; if it is 1.119, you would enter 619. 0.720 1.120 0.730 1.130 0.740 1.140 © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... -
Page 9: Maintenance
Ensure that all dies slide in and out freely. oil level. Warning: Removal of the cylinder and hydraulic power unit from a crimp machine that is not secured to the floor will cause reduced stability. © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... -
Page 10: Crimp Machine Components - Exploded View
1/4-20 X .38 BHCS FT1303-3-76 Shoulder Bolt FT1380-3-3 3-Position Switch FT1330-3-64 Attention Decal FT1380-3-6 Key Pad FT1330-3-68 Work Lamp ET4020C-0001/ Electrical Enclosure FT1380-3-7 FT1330-3-7 Rubber Grommet FT1380-3-18 #4-40x.188 lg. SHCS FT1340-2-2-19 Tie Bar © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... - Page 11 1/2-13 X 3.50 SHCS FT1390-3-9 Cylinder Mounting Plate 222003-6-32S 3/8-16 X 2.00 SHCS FT1390-3-10 Transducer Bracket 222003-1-10-6S #10-24 x .38 SHCS FT1390-3-14 Compression Connector FT1390-3-15 Compression Connector FT1390-3-16 Foot Switch © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022...
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Page 12: Troubleshooting Tips
If the symptom appears to be solely pump or cylinder related, refer to the ENERPAC Repair Parts Sheets. Any electrical checks must be done by a qualified electrician. Refill oil reservoir with ENERPAC premium hydraulic oil only (ENERPAC P/N H-F-101). © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... -
Page 13: Ft1390 Die Cage Combinations
FT1390 die cage combinations FT1307- 200 - MXXX FT1390 - 200 - XXX FT1209 - 200 - XXX © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... -
Page 14: Ft1307 Die Cage Parts Breakdown
Front Plate 3 pc FT1307-2-9-5 BHCS 5/16-18 x 2.56 long 4 pc FT1307-2-9-7 Spacer 1 pc FT1307-2-9-7 1 pc FT1307-2-9-8 Back Plate 1 pc FT1307-2-9-10 BHCS 5/16-18 x 3.00 long © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... -
Page 15: Ft1209 Die Cage Parts Breakdown
Roll Pin .125 dia x .75 long 1 pc FT1209-2-9-5 Shoulder Screw 8 pc 21057-7 Roll Pin .25 dia x .62 long 1 pc FT1209-2-9-7 Spring 1 pc FT1209-2-9-8 BHCS 5/16-18 x 3.50 long © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... -
Page 16: Ft1390 Die Cage Parts Breakdown
8 pc FT1209-2-9-7 Spring; Assoc. #C0240-033-1750 (SS) 1 pc FT1209-2-9-8 BHCS 5/16-18 x 88.9 (3.50) long 8 pc 21057-7 Roll Pin; 6.3 (250) x 15.7 (.620) long 8 pc Crimp Dies © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... -
Page 17: Electrical Schematics
Electrical schematics Electrical Schematic for ET4040/FT1390-115 (115V model) Electrical Schematic for ET4040/FT1390-230 (230V model) © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... -
Page 18: Hydraulic Schematic
*The voltage at TB2 pin 2 varies between 4.04V DC and 0.04V DC, depending on the position of the cylinder. Hydraulic schematic SEQUENCE 1. Pump and extend solenoid on: Cylinder extends 2. Pump and retract solenoid on: Cylinder retracts 3. Pump and both solenoids off: Cylinder holds © 2022 Danfoss ET4040 Crimp Machine Operator´s Manual December 2022... - Page 20 Phone: +86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S.
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