1. SAFETY 1-1 Important Safety Instruction This UPS contains LETHAL VOLTAGES. All repairs and service must be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS. WARNING: The UPS designed for commercial and industrial purpose, it is forbidden to apply for any life sustainment and support.
1-4 Maintenance WARNING: Only qualified service personnel should perform the battery installation. The following PRECAUTIONS should be observed Remove watches, rings, or other metal objects. 2) Use tools with insulated handles. 3) Wear rubber gloves and boots. 4) Do not lay tools or metal parts on top of batteries or battery cabinets. 5) Disconnect the charging source prior to connecting or disconnecting terminal.
2. INSTALLATION 2-1 Initial Inspection Visually examine if there is any damage inside and outside of packages in the process of the transportation. If any damage, report it to the carrier immediately. Verify the product label and confirm the consistency of the equipment. If the equipment needs to be returned, carefully repack the equipment by using the originally packing material that came with.
2-3 Unpacking Use a forklift to move the product to installed area. Refer to Figure 2-1. Please make sure the bearing capacity of forklift is sufficient. Please follow the orders in Figure 2-2 to remove carton and foams. Figure 2-1 Figure 2-2...
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Put a ramp in the front of the cabinet. Refer to Figure 2-3. Figure 2-3 4. Remove 2 fixing cabinet plates and loosen leveling feet by rotating them counterclockwise. Then, move the cabinet from the pallet. Refer to Figure 2-4. 5.
2-4 Moving the Cabinet The UPS is fixed on the pallet with 2 fixing cabinet plates. When removing it, pay attention to the movement of the casters to avoid accidents. The cabinet can be pushed forward or backward only. Pushing it sideward is not allowed. When pushing the cabinet, pay attention not to overturn it as the gravity center is high.
2-5 Types of UPS Cabinet The cabinets don’t have the battery module compartments. The battery has to be connected externally. Please consider the external battery space and wiring gauge for installation. Model PRO833100-QL PRO833180-QL PRO833120-QL PRO833200-QL Photo Dimension 1000x430x1200 1000x600x1200 D x W x H(mm) Switch Unit Max Power...
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2-6.2 Front View Unlock and open the front door and you will see the AC Input Breaker, Bypass Breaker, Maintenance Breaker, Output Breaker, and Power Module slots. 100KVA/120KVA 180KVA/200KVA Figure 2-9 Front View Switch Unit Power Module...
2-6.3 Rear View Unlock and open the rear door and you will see the rear panel of UPS. Only 180K/200K can open the rear door. 100KVA/120KVA 180KVA/200KVA Figure 2-10 Rear View 2-7 Internal Mechanisms 2-7.1 Breakers After opening the front door, there are four breakers, AC Input Breaker, Bypass Breaker, Maintenance Breaker, Output Breaker.
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180KVA/200KVA Figure 2-11 Switch (front view) 2-7.2 Wiring Terminal Blocks For UPS cabinet wiring, please refer to Figure 2-13. Item Function Description Output Block Connects the critical loads Includes R, S, T and Neutral terminals. Bypass Input Block Connects bypass AC source Includes R, S, T and Neutral terminals.
2-8 Control Panel 2-8.1 LCD Display Through the touch LCD display, the user can easily understand the operation mode of UPS. In addition, the measurement, parameters, versions of firmware and warnings can be browsed in the friendly interface. For detailed information, please refer to Chapter 4. Figure 2-14 Control Panel 2-8.2 LED Indicators...
2-8.3 Control Key Turn on or turn off the UPS. 2-9 Introduction of Modules The design of Power Module make maintenance and replacement quickly and easily. The modular and hot-swappable design of Power Module makes it a highly cost-effective solution to meet your power requirement.
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2-9.1 Communication Interface For detailed information, please refer to Chapter 5. Item Description This slot can work with an optional card such as SNMP, AS400 or SNMP Slot Modbus card. LCD Port This port connects to Control Panel with an installed cable from factory. ...
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2-9.2 Power Module Each Power Module includes a power factor correction rectifier, a battery charger, an inverter and control circuit. Item Description Battery Start When AC input is not existing, use this button to start battery power for UPS. Button There are four DIP switches for Power Module address setting.
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Cabinet A Cabinet C Module Address DIP SWITCH Module Address DIP SWITCH Cabinet B Cabinet D Table 2-1 DIP switch setting and Module Address Power Module ID Assignment The Power Module’s ID shown in Table 2-1. The DIP switches are mounted in the front panel as shown in Fig 2-17.
2-10 Power Cable Please follow the local wiring regulations. Follow environmental conditions and refer to IEC60950-1. 2-10.1 AC input and output current and power cable configuration. Power rating 100KVA 120KVA 180KVA 200KVA Current (A) Power cable (mm 120 x 2 150 x 2 Fixation torque force (lb-in) 2-11 Wiring...
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2-11.1 Installing Drawing To User Safety ground To Main SUPPLY (Power Cables) To Bypass SUPPLY (Power Cables) To Critical Load (Power Cables) To External BATTERY (Power Cables) Figure 2-18 UPS Cabinet Wiring 2-11.2 AC Source Connection For Single input application, connect Input1 to the AC power source and use 3 short wires to connect Input1 and Input2.
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2-11.3 External Battery Cabinet Connection Figure 2-24 External Battery Cabinet Wiring After the battery is completely installed, be sure to set up nominal battery voltage, battery capacity and maximum charging current in LCD setting. Otherwise, if battery setting is different from actual installation, the UPS will keep warning.
3-2 Operation Mode This UPS is a three-phase, four wire on-line, double-conversion and reverse-transfer UPS that permits operation in the following modes: Standby Mode Line Mode Battery Mode Bypass Mode ECO Mode Shutdown Mode Maintenance Bypass Mode (manual bypass) 3-2.1 Standby Mode Upon connecting to utility input power, the UPS is in Standby mode before UPS is turned on (if BYPASS enable setting is Disabled), and charger function will be active when the battery is present.
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3-2.2 Line Mode In Line Mode, the rectifier derives power from the utility power and supplies DC power to the inverter and the charger charges the battery. The inverter filters the DC power and converts it into pure and stable AC power to the load.
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3-2.4 Bypass Mode Upon connecting to utility input power, the UPS is in Bypass mode before UPS is turned on (if BYPASS enable setting is Enabled), and charger function will be active when battery is present. After UPS has been turned on, if the UPS encounters abnormal situations (over-temperature, overload , and etc.), the static transfer switch will perform as a transference of the load from the inverter to the bypass source with no interruption.
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3-2.6 Shutdown Mode When the UPS is in the off state and the utility power source is absent, the UPS will enter into shutdown mode. Or when the UPS has discharged the battery to the cut-off level, the UPS will enter into shutdown mode as well. When the UPS enters this mode, it is going to shut off the control power of UPS.
3-3 UPS Operation Do not start the UPS until the installation is completed. Make sure the wiring is correct and the power cables are fixed firmly. Make sure the Power Modules’ address have been configured. Refer to section 2.9.2 Power Module Make sure all the breakers are switch OFF.
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Step 4: Switch ON the input breaker. The UPS will enter into Standby Mode, if the setting of Bypass mode is disabled. Or the UPS will enter into Bypass Mode, if the setting of Bypass mode is enabled.
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Step 5: Make sure that no warning or fault event occurs. If yes, please refer to Chapter 6 Troubleshooting to solve it. Step 6: Press “Power” button for two seconds to enter into Line Mode as shown below. After turning on, UPS will do self-test and start up inverter. UPS will be transferred to Line mode when all power modules are ready.
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3-3.2 Cold Start Startup Step 1: Switch ON the battery Breaker. Step 2: Press the “Battery Start” button on any one of Power Modules to start up the control power as shown below. Step 3: After pressing the “Battery Start” button, UPS will enter into Standby mode. Refer to the diagram below for LCD display.
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Step 5: Then, UPS will enter Battery Mode as shown in the diagram below. Step 6: Switch ON the output breaker. Cold start startup procedure is complete. 3-3.3 Maintenance Bypass Operation Follow the instruction to transfer to Maintenance Bypass and UPS protection as below.
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3-3.3.1 Transfer to maintenance bypass 100KVA~200KVA Remove the mechanical lock plate of Maintenance Bypass Breaker. Step 1: Make sure the UPS operates in Bypass mode as shown below. Step 2 Switch ON the Maintenance Bypass Breaker as shown below. Step 3 Switch OFF the AC Input Breaker as shown below.
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3-3.3.2 Transfer to UPS Protection 100KVA~200KVA Make sure the maintenance is complete. The Power Modules have been installed Step 1 well. Switch ON the AC Input Breaker as shown below. Step 2 Please enter LCD SETUP MENU and choose “SYSTEM” to ensure that the “Bypass mode”...
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Lock back the mechanical lock plate as shown below. Step 5 3-3.4 Turn off Operation 3-3.4.1 Turn Off Operation in Bypass Mode/ Standby Mode When the UPS neither is turned on nor turned off, the UPS operates in the Standby Mode or Bypass Mode. It depends on the “Bypass Mode”...
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Step 1: Switch OFF the Breaker. The LCD diagrams are shown below. Bypass Mode Setting is Disabled It is normal the Un-Connection is shown when UPS enters Shutdown Mode. Power Modules have shut off their control power. Bypass Mode Setting is Enabled UPS stay in Bypass mode and No AC input is indicated.
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3-3.4.2 Turn Off Operation in Line Mode The LCD diagrams are shown below when the UPS operates in the Line Mode. Step 1: Press “POWER” button for 2 second to turn off the UPS. Or use the LCD operation (Controlè Turn Off) to turn off the UPS.
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3-3.4.3 Turn Off Operation in Battery Mode The LCD screen is shown below when the UPS operates in the Battery Mode. Step 1: Press “POWER” button for 2 seconds to turn off the UPS. Or use the LCD operation (Controlè Turn Off) to turn off the UPS.
4. CONTROL PANEL AND DISPLAY DESCRIPTION 4-1 Introduction This control panel and display description are located on the front door of the UPS cabinet. It is the USER control, monitoring of all measured parameters, UPS and battery status and alarms. The control panel is divided into four functional areas: (1) LCD display, (2) LED indications, (3) Control keys, (4) Audio Alarm, as shown in Figure 4-1.
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Table 4-1: LED indications Color Status Definition Input source is normal. Flashing Input source is abnormal. LINE Green No input source Load on Bypass. BYPASS Yellow Flashing Input source is abnormal. Bypass circuit is not operating. There is power output for the load. LOAD Green There is no power output for the load.
4-2 Screen Description 4-2.1 Start Screen Upon starting, the UPS executes self-test. The initial screen displays and remains still in approximately 5 seconds as shown in Figure 4-2. Figure 4-2 Initial screen 4-2.2 Main Screen After initialization, the main screen will display as Figure 4-3. Main screen is divided into six parts. Figure 4-3 Main screen...
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(1) UPS Mode: Current operation mode. (2) Module Status: It will show active module no. Touch each module icon to enter measurement screen. The meanings of each icon are listed as below. Module icon Explanation STS icon with ID no. Power module icon with ID no.
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4-2.3 Control Screen Touch icon to enter into the sub-menu as shown in Figure 4-5 and 4-6. Figure 4-5 Control menu tree Figure 4-6 Control screen page...
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Touch any control option directly. Then, confirmation screen will pop up. Touch icon to confirm command or touch icon to cancel command as shown in Figure 4-7. Figure 4-7 Confirmation screen 4-2.5 Measurement Screen Touch icon to enter into the sub-menu. There are two sub-menus, system measurement and module measurement.
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Figure 4-9 System Measurement Screens Touch icon to monitor module measurement value. Figure 4-10 Module Measurement Screens...
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The measurement can be read listed in Table 4-4. Table 4-4: Measurement data Menu Item Explanation L-N Voltage (V) Input phase voltage (L1, L2, L3). Units 0.1V. Input Frequency (Hz) Input Frequency (L1, L2, L3). Units 0.1Hz. L-N Voltage (V) Output phase voltage (L1, L2, L3).
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Touch the grey column and it will pop up number keyboard. Please enter 4-digit password and select icon to enter SETUP sub-menu. If incorrect password is entered, the LCD screen will ask for retry. Figure 4-12 Enter password screen There are two levels of password protection, user password and maintainer password. The default password for user is “0000”.
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Shutdown Time System Restore Time Redundancy Power Rating Setting Nominal Battery Voltage Battery Capacity in Ah Maximum Charging Current Battery Low/Shutdow n Setting Periodic Battery Test Battery Test Interval Stop by Time Stop by Battery Voltage Stop by Battery Capacity Battery Age Alert Temperature...
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Figure 4-13 Setting procedure 4-2.6.1 Setup-General Screen The Setup-General screen and setting list are shown in Figure 4-14 and Table 4-6. General setting can be set in any operating mode. Figure 4-14 Setup-General screen...
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Table 4-6: Setup-General setting list Setting Sub Item Explanation Item Model Set UPS Name (xxxxxxxxxx). Name The max. length is 10 characters. Provides 3 optional LCD languages: English (Default) Language Traditional Chinese Simplified Chinese Set current date and time. Adjust Time (yyyy / mm / dd hour : min : sec) MUST be set after UPS installation...
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Table 4-7: EEPROM Reset Category list Setting Item Factory Reset EEPROM Reset Model Name Language Adjust Time System Installed Date System Last Maintain Date Battery Installed Date Battery Last Maintain Date General Change Password Baud Rate Audible Alarm Factory Reset EEPROM Reset EPO Function Save Setting...
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4-2.6.2 Setup-System Screen The Setup-System screen and setting list as shown in Figure 4-15 and table 4-8. System setting can be set only when UPS is operated in certain mode. Please check setting item availability table 4-5 for the details. If it’s not set up under specific mode, the warning screen will appear.
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Setup-System setting list is shown in Table 4-8. Table 4-8: Setup-System setting list Setting Sub Item Explanation Item Set output voltage l 220Vac Output l 230Vac (Default) Voltage l 240Vac MUST be reviewed after UPS installation Set bypass voltage range: Upper limit l +10% l +15%...
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elapsed when the CONTROL-Shutdown Restore command is executed. Power Set power rating value per module rating l 60KVA setting Set total power and redundancy Redunda Redundancy: the QTY of redundant power module MUST be set after UPS installation or the QTY of Power Module is changed 4-2.6.3 Setup-Battery Screen...
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Table 4-9: Setup-Battery setting list Setting Item Sub Item Explanation Set battery nominal voltage Nominal l 16x12V (Default) Battery l 18x12V Voltage l 20x12V MUST be set after UPS installation Set battery capacity. (0~999) Battery l 9Ah (Default) Capacity in MUST be set after UPS installation or Battery capacity is changed.
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4-2.6.4 Pre-Alarm Screen The Setup-Pre-Alarm screen and setting list as shown in Figure 4-18 and table 4-9. Pre-Alarm setting can be set in any operation mode. Figure 4-18 Setup-Pre-Alarm screen Pre-Alarm setting can be set in any operation mode. See Setup-Pre-Alarm setting list in Table 4-10. Table 4-10: Setup-Pre-Alarm setting list Setting Sub Item...
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4-2.6.5 Setup-OTHERS Screen Use UP and DOWN icons to switch different sub-menus. Press ENTER icon to go into the OTHERS setting screen, as shown in Figure 4-19. Figure 4-19 Setup-OTHERS screen Please refer to Table 4-11 for the setting details. Table 4-11: Setup-Dynamic password setting list Setting Item Sub Item...
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Figure 4-21 Identification screen page 4.2.7.2 INFORMATION - System Screen When System submenu tab is touched, the system power, nominal voltage, nominal frequency … etc. information will be displayed, as shown in Figure 4-22 and 4-23. Touch UP and DOWN arrows to switch different pages. Figure 4-22 INFORMATION System screen page 1 Figure 4-23 INFORMATION System screen page 2...
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4-2.7.2 INFORMATION - Battery Screen When Battery submenu tab is touched, the Battery nominal voltage, capacity, charging current … etc. information will be displayed, as shown in Figure 4-24. Figure 4-24 INFORMATION Battery screen page 4-2.8 Events Screen When event occurs, you will see flashing icon in the Main Screen as shown in Figure 4-25.
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4-2.8.1 Current Events When event occurs, it will display Module ID and alarm code in Current Events screen. It can save up to 50 events in current list. Only 10 events can be listed in one page. Therefore, if it exceeds more than 10, you have to press icon to read other event as shown in Figure 4-27.
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4-2.8.3 Reset All Events The Maintainer password is required to enter Reset All Events screen as shown in Figure 4-29. After entering correct password, it will pop up reconfirmed screen. Then, touch icon to reset all events or touch icon to cancel this action as shown in Figure 4-30. Figure 4-29 Reset All Events screen Figure 4-30 Reset All Events Confirmation screen...
4-3 Alarm List In Table 4-12, it provides the complete list of UPS alarm messages. Table 4-12: Alarm List Representation in display LCD Explanation Fault! <01>Bus start fail BUS soft start failed Fault! <02>Bus over BUS voltage high Fault! <03>Bus under BUS voltage low Fault! <04>Bus unbalance BUS voltage unbalanced...
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Fault! <75>S INV IGBT fault INV IGBT over-current in S phase Fault! <76>T INV IGBT fault INV IGBT over-current in T phase Fault! <77> ISO Over temp Isolation transformer over temperature Fault! <79> Power Module Connect Fail As stated. Warning! <01> BATT open Battery not connected Warning! <02>...
4-4 History Record Table 4-13: Important setting changed Item Item Description Description Setup! Model Name Setup! Turn On Password Setup! Language Setup! Change Turn On Password Setup! Adjust Time Setup! Nominal Power Display Setup! System Installed Date Setup! Output Voltage Setup! System Last Maintain Date Setup! Bypass Voltage Range Setup! Battery Installed Date...
5. INTERFACE AND COMMUNICATION As shown in figure 5-1,the UPS includes dry contact ports (CN1 & CN2), SNMP slot, LCD connection port and serial communication ports (RS232 port, USB port) on the front panel. 180KVA/200KVA 100KVA/120KVA Figure 5-1 Front view of communication port Dry Contact No.
Table 5-1: Description of remote EPO port EPO Logic Setting Position Description Short X1.1 & X1.2 EPO is not activated when X1.1 & X1.2 shortened Open X1.1 & X1.2 EPO is activated when X1.1 & X1.2 opened EPO Logic setting is Normal Closed (N.C), EPO is triggered when pins 1 and 2 of X1 are opened. Note: EPO function activates shutdown of the rectifiers, inverters and static transfer switch.
6. TROUBLESHOOTING Most of the Fault and Warning need to be released by authorized service personnel. Few of them can be solved by users themselves. LCD Message Explanation Solution Fault! Bus Over Voltage DC bus voltage is too high Contact service personnel. Fault! Bus Under Voltage DC bus voltage is too low Contact service personnel.
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power than the UPS can supply. Line output Load-Capacity and mode will transfer to Bypass mode. specification Warning! Communicate CAN communication error Contact service personnel. CAN Fail In Line mode, the load devices are Reduce some load and check Warning! Over Load demanding more power than the UPS output Load-Capacity and can supply.
7. SERVICE This chapter introduces the UPS service, including the service procedures of the power module, and the replacement of air filter. Warning: 1. Only the customer service engineers can service the power modules 2. The static transfer switch (STS) is NOT hot pluggable. It should be replaced only when the UPS is in maintenance bypass mode or completely powered off.
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The replacement procedures of air filter are as follows: 1. Open the front door of the UPS and the air filters are on the back of the door. 2. Remove a fixing bar on either side of the air filter. 3.
8. SPECIFICATIONS The chapter states the specifications of UPS. 8-1 Conformity And Standards The UPS has been designed to conform to the European and international standards listed in Table 8-1. Table 8-1: European and international standards Item Normative reference Uninterruptible power systems (UPS) –Part 1: General and IEC/EN62040-1 safety requirements for UPS Electromagnetic compatibility (EMC) requirements for UPS...
8-4 Electrical Characteristics (Input Rectifier) Table 8-4: Rectifier AC input (mains) Rated power (KVA) Unit 100~200KVA Rated AC input voltage 380/400/415 (3-phase and sharing neutral with the bypass input) Input voltage tolerance 305 ~ 478; 208 ~ 304(output derated below 70%) Frequency 50/60 (tolerance: 40Hz ~ 70Hz) Power factor...
8-6 Electrical Characteristics (Inverter Output) Table 8-6: Inverter output (to critical load) Rated power (KVA) Unit 100~200KVA 380/400/415 (three-phase four-wire, with neutral reference to Rated AC voltage the bypass neutral) Frequency 50/60 Auto Selectable 100%~110% for 60min 110%~125% for 10min Overload 126%~150% for 1min >150% for 200ms...
9. UPS INSTALLATION FOR PARALLEL CABINET SYSTEM The chapter introduces how to install and set up the single cabinet system to parallel cabinet system. Warning: The input harmonic current distortion will be higher than 3% and less than 4.5% in parallel cabinet system. You need to order the parallel cable for this kind of application.
9-2.3 Install Power Module of Cabinet C & D 1. Please follow table2-1,if there are more than 2 cabinet in parallel 2. Refer to Table 9-1 to set the Cabinet. 9.2.4 Parallel Board information The parallel board is on the back of the cabinet. Please follow table 9-1 to set the parallel units. DIP SW 1 Terminal resistance DIP SW 2...
After connect the parallel cable, please set the terminal resistance(SW1) as shown in Figure 9-3 If there are more than 2 cabinet, turn on sw1 of the first and last two cabinets, others keep the sw1 off . Two cabinets in parallel Three cabinets in parallel Four cabinets in parallel Figure 9-3...
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