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Summary of Contents for Thermo Scientific EASYpure 1164 Series
- Page 1 EASYpure™ UV/UF OPERATION MANUAL AND PARTS LIST Series 1164 Model D8611 Model D8612-33 Model D8613 120 Volts 240 Volts 100 Volts LT1164X1 • 3/12/08...
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Page 2: Table Of Contents
Table of Contents Safety Information ..............................3 Alert Signals..............................3 Warnings ..............................3 Introduction................................5 General Use..............................5 General Specifications ............................6 Dimensions and Clearance Requirements....................6 Feedwater Requirements ..........................6 Product Water ..............................6 Electrical Requirements..........................7 Environmental Conditions ..........................7 Declaration of Conformity ..........................7 Unpacking and Installation ..........................8 Tubing Adapter Installation ..........................8 Ultrafilter and UV Lamp Installation ......................9 Bench Mounting ............................11... -
Page 3: Safety Information
Safety Information Alert Signals Your Thermo Scientific Barnstead EASYpure™ UV/UF has been designed with function, reliability, and safety in mind. It is your responsibility to install it in conformance with local electrical codes. This manual contains important operating and safety information. You must... - Page 4 AFETY NFORMATION Avoid splashing disinfecting solutions on clothing or skin. Ensure all piping connections are tight to avoid chemical leakage. Ensure adequate ventilation. Carefully follow manufacturerʼs safety instruc- tions on labels of chemical containers and material safety data sheets. Depressurize system prior to opening cartridge access door.
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Page 5: Introduction
Introduction The Barnstead EASYpure UV/UF is a line-fed water pu- rification system designed to provide pyrogen-free, low TOC reagent grade water that exceeds ASTM, Type I, Type A and NCCLS Type I standards. It uses a three- stage deionization process combined with UV oxidation, a 10,000 molecular weight cutoff ultrafilter and a 0.2 micron filter to polish pretreated water (distilled, deion- ized, or reverse osmosis) to produce pyrogen-free... -
Page 6: General Use
General Specifications General Usage Do not use this product for any purpose other than its intended usage. Dimensions and Clearance Requirements EASYpure UV/UF dimensions: 12 " W X 19" D X 17 1/8" H (30.5 cm X 48.3 cm X 43.5 cm). Clearances: Sides: 4"... -
Page 7: Environmental Conditions
ENERAL PECIFICATIONS Environmental Conditions Operating: 17°C - 27°C; 20% - 80% relative humidity, non-condensing. Installation Category II (overvoltage) in accordance with IEC 664. Pollution Degree 2 in accordance with IEC 664. Altitude limit: 5,000 meters. Storage: -25°C - 65°C; 10% to 85% relative humidity. Declaration of Conformity We hereby declare under its sole responsibility that this product conforms with the technical requirements of the following standards (230 volt mod-... -
Page 8: Unpacking And Installation
Unpacking and Installation Unpacking Remove the unit from its shipping container. Ensure that the ultrafilter, UV lamp, feed and reject tubing, final filter, sanitization cartridge and power cord are removed form the packaging materials before discarding. Tubing Adapter Installation The following instructions will apply when you need to attach a piece of tubing to your EASYpure UV/UF during installation, unless otherwise noted in the installation instructions. -
Page 9: Ultrafilter And Uv Lamp Installation
NSTALLATION Remove the adapter nut and tubing. Place the o-ring over the tubing. Be careful not to push the Caution backup ring or grab ring further back on the tub- Do not tighten tube fitting hex nut with ing when installing the o-ring. a wrench. - Page 10 NSTALLATION c. To release tube, push collet toward the body of the connector and pull on the tubing. (See fig- ure at left.) Press the ultrafilter into the ultrafilter securing clip inside the EASYpure UV/UF case. See Figure 6. Ensure that you maintain the proper orientation of the ultrafilter during installation, with the feed connection on the bottom and the reject and product connections on the top.
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Page 11: Bench Mounting
NSTALLATION the cover with the screws removed in step 1. Close the cartridge access door. Replace the Caution pump interlock plug. If you are bench mount- Do not unscrew the cover, as this will ing the unit, go to Bench Mounting. If you are loosen the water tight seal and thus wall mounting the EASYpure UV/UF, go to damage the UV lamp. -
Page 12: Water Connections
NSTALLATION Water Connections Note The outlet of a gravity feed storage Feedwater Connection reservoir must be above or at the same level as the inlet of the EASYpure UV/UF. Locate the length of 3/8” O.D. tubing provided with a quick disconnect insert on one end and a 3/8”... - Page 13 NSTALLATION Reject Water Connection When the EASYpure UV/UF flushes its membrane, the water used is sent to drain through this connection. To install: Locate the reject water tubing. This is the piece of 1/4” O.D. tubing that has an adapter on one end and no connector on the other end.
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Page 14: Controls
Controls Main Power Switch The main power switch on the EASYpure UV/UF is located on the back right of the unit (as you face the front of the unit), directly above the power cord receptacle. Control Panel The EASYpure UV/UF is controlled through a control panel which incorporates three switches, three indicating LEDʼs and a digital display. -
Page 15: Display
ONTROLS flush has ended, the EASYpure UV/UF will return to the Mode (Off, Run or Standby) it was in when you initiated the flush. We recommend that you initiate a one minute manual flush when starting up the EASYpure UV/UF prior to your dayʼs work. -
Page 16: Operational Modes
Operational Modes Run Mode Since not all qualities of permissible feedwater will reach maximum resistivity after one pass through the unitʼs car- tridges (especially as the cartridges near exhaustion), the EASYpure UV/UF has two operational modes. In the run mode, the UV lamp shines continuously and the pump continuously recirculates water through the cartridg- es, the UV chamber and the ultrafilter. -
Page 17: Initial Operation
Initial Operation Initial Sanitization Warning Your EASYpure UV/UF has been shipped with a sanitiza- Avoid splashing disinfecting solutions tion cartridge (Catalog Number D50245) and two empty on clothing or skin. cartridges to allow you to sanitize your EASYpure UV/UF prior to using it for the first time. To sanitize your Ensure all piping connections are tight EASYpure UV/UF: to avoid chemical leakage. -
Page 18: Cartridge Installation And Rinse Up
NITIAL PERATION Open the draw-off valve to depressurize the sys- tem. Leave valve open until solution com- Warning pletely stops flowing, draining as much of Depressurize system prior to the system as possible. opening cartridge access door. Proceed to Cartridge Installation and Rinse Up. Note Cartridge Installation and Rinse If the EASYpure UV/UF is wall mount-... - Page 19 NITIAL PERATION Pretreatment Cartridge D50230 10. Press the “Flush” button twice to begin an ex- tended flush. When water begins exiting the system, close the draw-off valve. 11. When the extended flush ends, press the START/STOP button to stop and depressur- ize the system by opening the draw-off ULTRApure Cartridge valve and allowing water to drain from the...
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Page 20: Normal Operation
Normal Operation Press the START/STOP button to start. The EASYpure UV/UFʼs pump will begin to run and Note the Purity meter will display the resistivity of the On initial start-up, the purity meter water in megohm-cm. may display “ERR”. This is caused by air in the cell and should be replaced Allow the waterʼs resistivity to rise to the desired by a resistivity reading almost immedi-... -
Page 21: Installing Float Or Pressure Switch
Installing Float or Pressure Switch Accessories D0606 (float switch) and D2706 (pressure switch) are designed to protect the EASYpure UV/UF Warning pump by alerting the EASYpure UV/UF of an inadequate Disconnect from the power supply prior feedwater condition so that the pump can be shut down. to maintenance and servicing. -
Page 22: Maintenance And Servicing
Maintenance and Servicing System Sanitization and Cartridge Replacement The frequency with which you will need to clean your unit and replace cartridges is dependent on your feedwaterʼs charac- Warning teristics, your purity requirements and your usage. Sanitize Disconnect from the power supply prior your EASYpure UV/UF and replace the cartridges when the to maintenance and servicing. -
Page 23: General Cleaning Instructions
AINTENANCE AND ERVICING 10. Sanitize, install new cartridges and rinse ac- cording to the instructions for Initial Sanitiza- tion and Cartridge Installation in the Initial Op- eration section. General Cleaning Instructions Wipe exterior surfaces with lightly dampened cloth con- Note taining mild soap solution. -
Page 24: Uv Lamp Replacement
AINTENANCE AND ERVICING Depressurize the system by opening the draw-off valve, allowing water to drain until no more water flows from the valve. Follow the instructions for ultrafilter installation found under Ultrafilter Installation, removing the old ultrafilter tubing. Sanitize the EASYpure UV/UF according to the instructions on page 22. - Page 25 AINTENANCE AND ERVICING Open the cartridge access door. Remove the screws securing the EASYpure UV/UF cover. Warning Depressurize system prior to opening Remove the cover by lifting straight up. cartridge access door. Locate the UV oxidation chamber and pull the top black plastic cover off.
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Page 26: Fuse Replacement
AINTENANCE AND ERVICING Fuse Replacement Turn off the EASYpure UV/UF and disconnect it from the power supply. Remove the power cord and the pump protector or interlock plug from the rear of the unit. Depressurize the system by opening the draw-off valve, allowing water to drain until no more flows from the valve. -
Page 27: Uv Solid State Ballast Fuse Replacement
AINTENANCE AND ERVICING UV Solid State Ballast Fuse Replacement Turn off the EASYpure UV/UF and disconnect it from the power supply. Remove the power cord and the pump protector or interlock plug from the rear of the unit. Depressurize the system by opening the draw-off valve, allowing water to drain until no more flows from the valve. - Page 28 AINTENANCE AND ERVICING Depressurize the system by opening the draw-off valve, allowing water to drain until no more flows from the valve. Warning Depressurize system prior to opening Open the cartridge access door. Remove the cartridge access door. screws securing the EASYpure UV/UF cover. Remove the cover by lifting it straight up.
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Page 29: Shutdown
AINTENANCE AND ERVICING 16. Reinstall the screw holding the cell-cable retain- ing clip. Reinstall membrane switch lead. Re- place the front cover. Replace the Luer fitting with new Teflon ® tape and reinstall fitting. 17. Reinstall the EASYpure UV/UF cover. Close the cartridge access door. -
Page 30: Troubleshooting
Troubleshooting Problem Possible Causes Solutions EASYpure UV/UF completely No electrical power to Ensure that the EASYpure inactive. (Pump not operating, EASYpure UV/UF. UV/UF power cord is control panel not lit, etc.) connected to a live power source and completely plugged into electrical outlet. Membrane Switch leads not Disconnect unit from power. - Page 31 ROUBLESHOOTING Ultrafilter needs replacement. Replace Ultrafilter. Reduced or no product flow 0.2 micron final filter clogged. Replace the 0.2 filter assembly from the 0.2 filter assembly. as indicated in the 0.2 Micron Filter Replacement section. Cartridges improperly rinsed. Rinse cartridges; install new filter. 0.2 micron final filter clogs EASYpure UV/UF Sanitize EASYpure UV/UF...
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Page 32: Replacement Parts
Replacement Parts Consumables Consumable parts are those required to support the day-to-day operation of this equipment. We established two types of consumables; those items that must periodically be replaced to maintain perfor- mance (filters, resin cartridges, etc.) and other items of limited life (indicator lights, fuses, etc.) that you can expect to replace on a more or less random basis. -
Page 33: Safety Stock
All parts listed herein may be ordered from the Thermo Scientific dealer from whom you purchased this unit or can be obtained promptly from the factory. When service or replacement parts are needed we ask that you check first with your dealer. -
Page 34: Wiring Diagrams
Wiring Diagrams 100 Volt Wiring Schematic... - Page 35 IRING IAGRAMS 120 Volt Wiring Schematic...
- Page 36 IRING IAGRAMS 230 - 240 Volt Wiring Schematic...
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Page 37: Exploded Views
Exploded Views... - Page 38 XPLODED IEWS...
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Page 40: Warranty
(ii) misuse (including use inconsistent with written operating instructions for the product), mishandling, contamination, overheating, modification or alteration of the product by any customer or third party or (iii) use of replacement parts that are obtained from a party who is not an authorized dealer of Thermo Scientific prod- ucts.
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