Page 1: Table Of Contents
Serial Number 316000001 through 406294344 Multi Pro ® 5800 Turf Sprayer with GeoLink ® Model No. 138-6246 Installation Instructions The parts and instructions described in this manual are for installing both the AutoSteer Finish Kit and the AutoSteer Kit. Introduction The AutoSteer kit is an accessory for the GeoLink™...
Page 2: Setup
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. – No parts required Verify the software version. – No parts required Prepare the laptop computer. –...
Page 3 Procedure Description Qty. Manifold mount Flange-head capscrew (1/4 x 1/2 inch) Washer (1/4 inch) Flange locknut (1/4 inch) U-bolt (3/8 inch) Flange locknut (3/8 inch) Install the steering valve. Model/serial decal EHI steering valve Straight hydraulic fitting (-6 x 12 mm) Straight hydraulic fitting (-8 x 22 mm) Straight hydraulic fitting (-6 x 18 mm) Flange-head capscrew (8 x 16 mm)
Page 4 Procedure Description Qty. Hose 6 x 203 mm (1/4 x 8 inches); -6 (straight) and -6 (45°) fittings O-ring 12.4/1.8 mm (0.489/0.070 inch) Hose 6 x 2819 mm (1/4 x 111 inches); -4 (90°) and -6 (90°) fittings Hose 6 x 673 mm (1/4 x 26-1/2 inches); -4 (straight) and -6 (90°) fittings Hose 6 x 711 mm (1/4 x 28 inches);...
Page 5: Preparing The Machine
Turn the ignition key to the R (gasoline) or On your laptop computer, extract the PVED CLS (diesel) position. PREHEAT 2.00 firmware release package.zip file. Press the A (Toro) icon at the upper left BOUT corner of the control console (Figure...
Page 6 Understanding the System Installing the Danfoss Plus+1 Requirements Service Tool In the folder of extracted files, navigate Important: The person installing the PLUS+1 to the VED-CLS 2.00 firmware release Service tool must have administrative privileges package\PVED-CLS 2.00 firmware release on the laptop computer. package\Service tool directory.
Page 7: Remove The Negative Battery Cable
Remove the Negative Replacing the Left Spindle Battery Cable Parts needed for this procedure: Left spindle No Parts Required Bushing Procedure Grease fitting King pin Remove the cover from the battery box (Figure Cotter pin (1-1/4 x 1/8 inches—from kit Model 41636) Cotter pin (1-1/2 x 5/32 inch—from kit Model 41636) Removing the Left, Front Wheel Lift the machine and support it with jack stands;...
Page 8 Removing the Wheel Hub Remove the dust cap from the hub (Figure g299510 Figure 4 1. Spindle 4. Hub g299514 2. Thrust washer 5. Cotter pin Figure 5 3. Dust cap 6. Slotted nut (1 inch) 1. Tie-rod end (steering 4.
Page 9 Remove the flange head bolt (5/16 x 5/8 inch) and washer (3/8 x 7/8 inch) the secure the king pin to the yoke of the front axle (Figure Note: Retain the flange head bolt and washer for installation of the new spindle. Discard the old king pin.
Page 10 Installing the Spindle to the Machine Align the holes in the thrust bushing and the spindle with the hole in the yoke of the axle (Figure 10). g299508 Figure 10 1. Flange head bolt (5/16 x 4. Yoke (front axle) 5/8 inch) g299509 2.
Page 11 Assembling the Steering Rod and the Steering Cylinder to the Spindle Assemble the tie-rod end of the steering rod into the hole in the tie-rod arm of the left spindle (Figure 11). g299505 Figure 12 1. Tie-rod end (steering 4. Slotted nut (12 mm) cylinder) 2.
Page 12 Installing the Wheel Hub Align the hub the spindle, and carefully slide the hub onto the spindle (Figure 13). g299504 Figure 13 1. Spindle 4. Hub 2. Thrust washer 5. Cotter pin (1-1/2 x 5/32 inch—from kit Model 41636) 3. Dust cap 6.
Page 13 g299597 Figure 16 Assembling the Magnetic Target and Sensor Fully thread the jam nut onto the magnetic target (Figure 17). g299595 Figure 15 1. Locknut (1/4 inch) 4. Flange (spindle) 2. Sensor bracket 5. Flange-head capscrews (1/4 x 3/4 inch) 3.
Page 14 Installing the Wheel Align the holes of the wheel onto the studs of the wheel hub (Figure 20). g299596 Figure 18 1. Pan-head screws (#4 x 3/4 3. Steering position sensor inch) 2. Sensor bracket 4. Locknuts (#4) Adjusting the Magnetic Target g299507 Figure 20 Adjust the position of the magnetic target until...
Page 15: Removing The Hood
Remove the 4 Phillips pan-head screws (1/4 x 1 inch) that secures the hood to the dash support (Figure 23). Removing the Hood No Parts Required Procedure Remove the headlight connector of the machine wire harness from the connector of the headlight bulb (Figure 21).
Page 16: Removing The Heat Shield And Undercarriage Shroud
Loosen the hose clamp that secures the suction hose to the hydraulic pump (Figure 26). Removing the Heat Shield and Undercarriage Shroud 2015 and Later Machines No Parts Required Procedure If equipped, remove the heat shield and shroud from the bottom of the machine; refer to the Operator’s Manual for your machine.
Page 17: Routing The Iso-Can Bus Harness
Removing the Terminating Resistor Harness GeoLink Navigation Cable with a Braided Cover Routing the ISO-CAN Bus Tilt the passenger seat forward and secure it Harness with the prop rod. Remove the 2-pin and 4-pin connectors of the terminating-resistor harness from the 2-socket Parts needed for this procedure: connector (switched power) and 4-socket ISO-CAN bus harness—302 cm (119 inches)
Page 18 Connecting the ISO-CAN Bus Routing the Harness to the Harness to the GeoLink Harness Console Base GeoLink Navigation Cable with a Braided GeoLink Navigation Cable with a Braided Cover Cover At the right side of the radiator, rout the Route the ISO-CAN Bus Harness into the machine as show in Figure ISO-CAN bus harness up, along the machine...
Page 19 ISOBUS toward the dash panel (Figure 34). g308959 Figure 32 1. 3-pin connector (labeled 3. Hole (console base) TORO CANBUS) and 3-socket connector (labeled CAN P 2. ISO-CAN bus harness g308950 Figure 34 Route the 3-pin connector (labeled T TORO 1.
Page 20 Routing the Harness to the Console Base GeoLink Navigation Cable with a Convoluted-Tube Cover Route the other end of the ISO-CAN bus harness through the grommet of the floor (Figure 36). g308956 g308951 Figure 36 Figure 35 1. Grommet (floor) 2.
Page 21 (labeled CAN P 2. ISO-CAN bus harness Plug the 3-pin connector of the ISO-CAN bus harness (labeled T TORO CANBUS) into the Route the 3-pin connector (labeled T TORO 3-socket connector of the machine wire harness CANBUS) and 3-socket connector (labeled CAN...
Page 22: Removing The Can Bus Resistor
Note: Retain the resistor for installation in Installing the Adapter Harness and Terminating Resistor (page 22). Note: You will install the side panel to the center Removing the CAN Bus console when you install the AutoSteer Kit for the Multi Pro 5800 Turf Sprayer with GeoLink; refer to Resistor the setup instructions in the AutoSteer kit Installation Instructions.
Page 23: Removing The Steering Wheel And Steering Valve
Secure the adapter harness to the GeoLink harness with a cable tie. Removing the Steering Wheel and Steering Valve No Parts Required Removing the Steering Wheel Remove the cover from the steering wheel (Figure 45). g314512 Figure 43 1. 6-socket connector 3.
Page 24 g299614 g299128 Figure 46 Figure 48 3. Hose guide 1. Capscrew 1. Steering-valve fittings 2. Steering hoses 2. Flange (storage 4. Locknut compartment) Remove the cable tie that secures the steering hoses to the wire harness of the machine (Figure Remove the cable ties that secure the upper and 49).
Page 25: Installing The Steering Valve
g299129 g299625 Figure 50 Figure 51 1. Capscrew (8 x 20 mm) 3. Steering plate 1. Capscrew (8 x 20 mm) 3. Steering valve 2. Steering-cover sleeve 4. Steering valve 2. Steering-cover sleeve Remove the 4 capscrews (8 x 20 mm) that Align the fitting for port R to the secure the steering valve to the steering plate, 3 o’clock position...
Page 26: Removing The Steering Valve Hoses
Installing the Steering Wheel Ensure that the front tires are aligned forward. Apply a light coat of anti-seize compound to the steering valve shaft. Align the large spoke of steering wheel down, and assemble it over the shaft of the steering valve (Figure 53).
Page 27 g300043 g300246 Figure 56 1. Carriage bolt (5/16 x 2 4. Right side of the machine inches) 2. Flange locknut (5/16 inch) 5. Tube-clamp half (upper location) 3. Top of the machine Removing the Return Hose for the Steering Valve Disconnect the return hose for the steering valve from the T-fitting at the bottom of the hydraulic tank...
Page 28 g300042 g314043 Figure 58 1. Cap 2. T-fitting (hydraulic tank) Remove the return hose for the steering valve from the machine (Figure 59). Note: Discard the return hose. g300050 Figure 60 1. Pressure hose (steering 2. T-fitting (hydraulic pump) valve) g300052 Remove the pressure hose from the machine Figure 59...
Page 29 Removing the Forward Pressure Hose for the Boom-Lift Manifold Disconnect the forward pressure hose for the boom-lift manifold from the straight fitting at the left side of the hydraulic pump (Figure 62). g300052 Figure 64 Removing the Steering Cylinder Hoses Disconnect the steering-cylinder hoses from the 90°...
Page 30: Installing The Ehi Steering Valve
Installing the EHI Steering Valve Parts needed for this procedure: Manifold mount Flange-head capscrew (1/4 x 1/2 inch) Washer (1/4 inch) Flange locknut (1/4 inch) U-bolt (3/8 inch) g299721 Figure 67 Flange locknut (3/8 inch) 1. Flange (storage 4. Flange-head capscrew Model/serial decal compartment) (1/4 x 1/2 inch)
Page 31 Affix the decal to the manifold mount as shown Figure g303489 Figure 69 1. Manifold mount 2. Model/serial decal Preparing the EHI Steering Valve Assemble 2 straight hydraulic fittings (-6 x 12 mm) into the EHI steering valve (Figure 70) as follows: •...
Page 32: Drilling The Console Base
Drilling the Console Base Parts needed for this procedure: Grommet Procedure Tilt the passenger seat forward to access the console base (Figure 74). g299719 Figure 72 1. Port CR (EHI steering 4. Port CL valve) 2. Port R 5. Port L 3.
Page 33: Installing The Electrical Harness
g299800 Figure 76 1. Grommet Installing the Electrical Harness Parts needed for this procedure: 2-position switch Transport decal Wire harness g299798 Cable tie Figure 75 Fuse (10 A) 1. Square hole (above the 4. Slotted flange (console prop-rod slot) base) Push-button switch, jam nut, and lock washer 2.
Page 34 Routing the Wire Harness at the Dash g337814 Figure 77 1. 2-position switch 3. Hole (dash panel) 2. Plug 4. Shoulder—aligned (2-position switch) Align the 2-position switch with the shoulder of the switch (Figure 77) aligned to the top of the g315010 dash panel.
Page 35 following labels through the bottom of the floor plate: • ISOBUS CONNECTOR • ROAD SWITCH • EHI SOLENOID • LABELED EHI A KEY GREY g315011 Figure 80 g299869 Figure 82 Harness overview—right 1. 4-pin connector—wire 4. 12-socket 5. Right side of TO MACHINE EHI A KEY harness (labeled...
Page 36 Routing the Wire Harness Under Plug the 2-socket wire-harness connector labeled into the 2-pin connector of EHI SOLENOID the Operator’s Platform the EHI-solenoid (Figure 83). Route the wire harness for the kit rearward, Remove the cap from the 4-socket connector along the wire harness for the machine (Figure GeoLink wire harness labeled...
Page 37 Connecting the Wire Harness to the Ground Block and Fuse Block Route the wire harness branch with the terminals labeled across GROUND SWITCHED PWR the top of the radiator, along the machine wire harness (Figure 89). g301671 Figure 88 1. 6-socket connector 2.
Page 38 (Figure 91). Note: If the fuse block of your machine does not have an available options-power circuit, install an additional options-fuse block; refer to your authorized Toro distributor. g301669 Figure 93 2. 2-socket connector 1. 2-pin connector (labeled (labeled REMOTE ENGAGE...
Page 39 Removing the Armrest Remove 4 flange-head capscrews (1/4 x 3/4 inch) that secure the side panel of the center console as shown in Figure g301405 Figure 95 1. Hole (console frame) 2. Flange-head capscrew (5/16 x 5/8 inch) g301406 Lift the arm panel from the frame (Figure 95).
Page 40 Drilling a Hole in the Armrest Assembling the Push-Button Switch to the Armrest Measure 260 mm (10-1/4 inches) from the back end of the arm panel, and mark the panel Insert the push-button switch into the hole in the (Figure 96).
Page 41 g301407 Figure 99 1. Wire harness branch labeled REMOTE ENGAGE SWITCH Assemble the terminals of the wire harness branch labeled ) onto the REMOTE ENGAGE SWITCH terminals of the push-button switch (Figure 100). g301408 Figure 98 1. 3-pin connector (labeled 3.
Page 42 Assembling the Arm Panel to the Console Frame Align the tabs at the front of the arm panel with the slots in the console frame, and rotate the arm pane down (Figure 101). g301406 Figure 102 1. Side panel 2. Flange-head capscrews (1/4 x 3/4 inch) Tilt the seat forward and install the lower rear g301409...
Page 43: Replacing The Hydraulic Pump
Replacing the Hydraulic Pump Parts needed for this procedure: O-ring 1.6/1.8 mm (0.489 /0.070 inch) O-ring 15.6/1.8 mm (0.614/0.070 inch) O-ring 29.7/2.9 mm (1.171/0.116 inch) O-ring 16.4/2.3 mm (0.644/0.090 inch) Hydraulic pump g300045 Straight fitting (7/8 x 13/16 inch) Figure 105 Straight fitting (1/4 x 1/4 inch) 1.
Page 44 Note: You no longer need to old hydraulic pump. Replacing the Hydraulic Fitting O-rings Working with the 3 hydraulic fittings that you removed in Removing the Hydraulic Fittings from the Pump (page 43), remove the 5 O-rings shown in Figure 107.
Page 45 Installing the Hydraulic Pump Assemble an O-ring 85.7/ mm (3.375/0.630 inch) over the onto the front cover of the hydraulic pump (Figure 109). g314172 Figure 110 1. Pressure hose 2. Straight fitting (spray-pump motor) Assembling the Suction Hose to the Pump Align a drain pan under the suction hose and hydraulic pump (Figure...
Page 46: Installing The Forward Pressure Hose For The Boom-Lift Manifold
Installing the Forward Pressure Hose for the Boom-Lift Manifold Parts needed for this procedure: Forward pressure hose 10 x 660 mm (3/8 x 26 inches) Procedure Loosely assemble the straight fitting of the forward pressure hose to the bulkhead fitting (Figure 113).
Page 47: Installing The Hoses
Installing the Hoses Parts needed for this procedure: Hose 6 x 203 mm (1/4 x 8 inches); -6 (straight) and -6 (45°) fittings O-ring 12.4/1.8 mm (0.489/0.070 inch) Hose 6 x 2819 mm (1/4 x 111 inches); -4 (90°) and -6 (90°) fittings Hose 6 x 673 mm (1/4 x 26-1/2 inches);...
Page 48 g302072 Figure 116 1. Grommet 3. Port LS1 fitting (EHI steering valve) 2. Hydraulic pump hose 6 x 2819 mm (1/4 x 111 inches) Assemble the -6, 90° fitting of the hose 6 x 2819 mm (1/4 x 111 inches) onto the port the LS1 fitting of the EHI steering valve, and tighten the hose fitting (Figure...
Page 49 g302130 Figure 117 1. Port R fitting (EHI steering 3. Port R fitting (steering g302131 valve) valve) Figure 118 2. Hose 6 x 673 mm (1/4 x 1. Port L fitting (EHI steering 3. Port L fitting (steering 26-1/2 inches) valve) valve) 2.
Page 50 g302044 Figure 119 1. Port T fitting (EHI steering 3. Port T fitting (steering valve) valve) 2. Hose 10 x 187 mm (3/8 x g302042 7-3/8 inches) Figure 120 1. Port P fitting (EHI steering 3. Port P fitting (steering Assemble the straight fitting of the hose 10 x 187 valve) valve)
Page 51 Installing the Steering Cylinder Hoses Route the end of the hose 6 x 1397 mm (1/4 x 55 inches) with the straight fitting through the grommet in the floor plate (Figure 121). g313835 Figure 122 1. 90° fittings 2. O-rings 9.2/1.8 mm (0.364/0.070 inch) Install a 2 new O-ring 9.2/1.8 mm (0.364/0.070 inch) into the groove of the 90°...
Page 52 g302098 Figure 124 1. Tank-return hose 10 x 3. Grommet 2921 mm (3/8 x 115 inches); -8 (90°) and -8 (90°) fittings 2. Port EF fitting (EHI steering valve) Assemble the 90° fitting of the tank-return hose 10 x 2921 mm (3/8 x 115 inches) onto the port EF fitting of the EHI steering valve, and tighten the hose fitting (Figure...
Page 53 Routing the Hydraulic Pump Hoses Route the hydraulic pump hose 10 x 2921 mm (3/8 x 115 inches—EHI steering valve port PT) with the 45° fitting into the top groove of the tube-clamp half at the upper location (Figure 127). g302123 Figure 125 1.
Page 54 and hoses (Figure 129) with 2 flange-head locknuts (5/16 inch). g302036 Figure 129 1. Capscrew (5/16 x 2-1/4 3. Tube-clamp half inch) 2. Flange-head locknut (5/16 inch) g302152 Figure 130 Installing the Hydraulic Tank 1. Engine mount bracket 5. Left side of the machine Return Hose 2.
Page 55 g302101 Figure 133 1. Hose 10 x 2921 mm (3/8 2. T-fitting (hydraulic tank) x 115 inches) g302153 Figure 131 Installing the Hydraulic Pump 1. Left side of the machine 2. Right side of the machine Hoses Remove the O-ring in the face of the T-fitting at Remove the O-ring in the face of the T-fitting of the end the hydraulic pump (Figure...
Page 56 g338479 Figure 135 1. Hose 10 x 2921 mm (3/8 x 2. T-fitting—hydraulic pump g315310 115 inches—45° fitting) Figure 137 1. Hose 10 x 660 mm (3/8 x 2. Straight fitting—hydraulic Remove the O-ring in the face of the straight 26 inches—90°...
Page 57 g300044 g314161 Figure 139 1. Straight fitting (1/4 x 1/4 2. Hose 6 x 2819 mm (1/4 x inch)—hydraulic pump 111 inches—90° fitting) Installing the Lower Hose Cover Under the floor plate, secure the hoses and g313648 Figure 140 wire harnesses to the clutch and clutch plate as shown in Figure 140 with the support clamp,...
Page 58: Installing The Negative Battery Cable
Secure the cover to the hoses with 3 cable ties (Figure 141). Purging Air from the Hydraulic System Installing the Negative Battery Cable No Parts Required Procedure No Parts Required Start the engine. Procedure Fully turn the steering wheel left and right until the wheel turns smoothly.
Page 59: Installing The Hood
Installing the Hood Parts needed for this procedure: Push-in fasteners g298937 Procedure Figure 145 Align the holes in the hood with the holes in the 1. Flange-head bolt (5/16 x 3. Push-in fastener 3/4 inch) chassis of the machine (Figure 143).
Page 60: Installing The Heat Shield And Undercarriage Shroud
X25 GeoLink Operator's Manual for your machine. Preparing to Calibrate the Machine Installer provided equipment: a USB/CAN interface cable (Toro DIAG cable) Part No. 115-1944 Park the machine on the grass at a level location. Shut off the engine and engage the parking brake.
Page 61 Click the C R icon (Figure 151). APTURE Note: The sensor value changes as you turn the steering wheel. g302222 Figure 151 g302155 Figure 149 1. Sensor value 2. C R icon APTURE 1. G WAS C 2. System Navigator tab, ALIBRATION icon ALIBRATION...
Page 62 Running Spool Calibration Process On your laptop computer, click to the S POOL icon (Figure 154). ALIBRATION g302249 g302219 Figure 154 Figure 153 1. G 2. Spool calibration menu POOL ALIBRATION 1. A icon CCEPT AND icon On the spool calibration page, click the G icon (Figure 154).
Page 63 Calibration is finished when Service Mode State field displays S POOL ARAMETERS EADY TO PDATE g302248 Figure 156 1. A icon CCEPT AND Shut off the engine. Remove the connector of the USB/CAN interface cable from the connector of the kit wire harness, and install the cap onto the wire harness connector (Figure...
Page 64 g302300 Figure 159 1. AB L icon 4. S icon INES YSTEM 2. E icon (dialog box) 5. G icon NABLE UIDANCE g302299 3. F icon Figure 158 EATURES 1. A icon 4. F icon TEER EATURES Press the AB L icon (Figure 159).
Page 65 Calibrating the Wheel Angle In the dialog box, press the E icon, and XPERT press the confirm icon (Figure 160). Sensor Press the P icon, type the dealer ASSWORD Move the machine to an open, flat area; clear of password with the pop-up keyboard window, trees and buildings;...
Page 66 At step 3, fully turn the steering wheel to the right, stop, and press the next step icon (Figure 166). g303590 Figure 164 1. Initializing ... wait 3. Next step icon message 2. Step 1 press N message At step 2, fully turn the steering wheel to the left, stop, and press the next step icon (Figure 165).
Page 67 g242655 Figure 168 2. A 1. S icon TEERING OPTIONS UTO STEER CALIBRATION icon g303592 Figure 167 Press the S icon (Figure TEERING ALIBRATION 1. Step 5:saving calibration 2. Confirm icon 168). data message The steering calibration menu displays. Press the M icon (Figure 169).
Page 68 g314846 g315024 Figure 170 1. P A symbol 3. Progress information OSITION 2. Mounting bias calibration 4. Position A (displayed in g314884 screen the command console) Figure 171 1. Mounting bias calibration 2. Position B (displayed in Manually drive the machine forward (Figure 171) progress (in process)
Page 69 Allow the auto steer function to point A to point B mounting bias calibration steer the machine. pass, contact the Toro technical assistance center. Before reaching point B, set the ground speed for machine to 2 km/h (1.2 mph), and engage...
Page 70: Checking The Hydraulic Fluid Level
g314843 Figure 175 1. Press the Autosteer icon 2. Engage the throttle lock of the machine Checking the Hydraulic Fluid Level No Parts Required Procedure Check the hydraulic fluid level. If the fluid level is low, add fluid to the hydraulic tank; refer to the Operator’s Manual for the hydraulic fluid specification and checking procedure.
Page 71: Schematics
Schematics g300521 Hydraulic Schematic 138-6255 (Rev. A)

Toro 138-6246 Installation Instructions Manual

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