Table of Contents
Advertisement
MAINTENANCE
!
WARNING
Personnel performing burner
assembly maintenance must wear
appropriate respiratory protection.
Failure to do so may result in the
inhalation of refractory ceramic
fibers.
4
CAUTION
All information in this manual is for
reference and guidance purposes,
and does not substitute for required
professional training, conduct,
and strict adherence to applicable
jurisdictional/professional codes and
regulations.
All maintenance procedures should
be completed by trained personnel.
Appropriate training and instructions
are available from the Fulton Service
Department at (315) 298-5121 or
your local Fulton Heating Solutions
Representative.
In order to meet warranty conditions,
ensure all appropriate maintenance
activities are performed.
Burner gaskets must not be reused.
Gasket is designed for one-time use
only.
Using nuts and washers not provided
by Fulton can lead to flue gas leakage
and cause damage to the studs.
Follow proper safety precautions when
using a ladder.
4-4
Daily Inspection Schedule
Daily inspection must include the following:
1. Observe operating temperature and general conditions.
2. Make sure that the flow of combustion and ventilating air to the boiler is
not obstructed.
3. Make sure the boiler area is free and clear of any combustible materials,
including flammable vapors and liquids.
Weekly Inspection Schedule
Weekly inspection must include the following:
1. Observe the conditions of the main flame. Correct fuel/air adjustment
is essential for the efficient and reliable operation of this boiler. Refer to
Table 8 in the Operation section. If an adjustment to the combustion is
necessary, use a calibrated flue gas analyzer and document changes in the
maintenance records.
Monthly Inspection Schedule
Monthly inspection must include the following:
1. Test high-limit control by reducing setting below the operating temperature;
burner should shut off. After readjusting the setpoint, reset the control.
2. Test operating temperature control by reducing temperature setting as
necessary to check burner operation.
3. Check flue gas temperature at outlet. If there is a temperature increase over
previous readings, the probable cause is soot or water-scale build-up on the
tubes. Consult Fulton Heating Solutions immediately if there is a concern.
4. Test low gas pressure switch and high gas pressure switch utilizing the
procedure in Operation section of this manual.
Replacing or Updating the Boiler Control
Update the software or firmware when directed by the factory. Lead/Lag
integration requires the same firmware and software version on all units.
It is recommended to always update to the latest software when commissioning
new boilers.
SECTION 4
EXE-IOM-230112
© Fulton Group N.A., Inc. 2023
Advertisement
Table of Contents
