Daily Maintenance Schedule; Weekly Maintenance Schedule; Monthly Maintenance Schedule - FULTON ICW6 - 60 HP Installation And Operation Manual

MAINTENANCE
!
WARNING
All information in this manual is for
reference and guidance purposes,
and does not substitute for required
professional training, conduct,
and strict adherence to applicable
jurisdictional/professional codes and
regulations.
Follow all proper lockout/tagout
procedures for service.
Before beginning any maintenance,
ensure area is free of any combustible
materials and other dangers.
What to do if you smell gas:
Do not try to light the appliance.
Do not touch any electrical switch.
Do not use any phone in the building.
Leave building and contact gas
supplier from neighbor's phone. If you
cannot reach gas supplier, phone the
re department.
4
CAUTION
All maintenance procedures should
be completed by trained personnel.
Appropriate training and instructions
are available from the Fulton Service
Department at (315) 298-5121 or your
local Fulton Thermal Representative.
In order to meet warranty conditions,
ensure all appropriate maintenance
activities are performed.
4-2

Daily Maintenance Schedule

Daily maintenance and inspection must include the following:
1. Observe operating temperature and general conditions.
2. Make sure that the ow of combustion and ventilating air to the boiler is
not obstructed.
3. Ensure boiler area is free and clear of any combustible materials, including
ammable vapors and liquids.

Weekly Maintenance Schedule

Weekly maintenance and inspection must include the following:
1. Check inlet gas pressure at the beginning of the gas train.
2. Observe the conditions of the main ame. A normal high re ame shows
an orange screen with a blue halo. In Low re, the burner should display a
reddish-orange glow.
3. Correct air adjustment is essential for the e cient operation of this boiler.
If an adjustment to the combustion is necessary, the ue gas composition
should be checked with a carbon dioxide (CO2) or oxygen (O2) analyzer
to set conditions. Refer to Procedure for Primary Air Adjustment/
Inspection and Procedure for Secondary Air Adjustment/Inspection
sections of this manual.

Monthly Maintenance Schedule

The following steps should be carried out monthly:
1. Make sure main power switch is o before starting work.
2. Test low gas pressure switch and high gas pressure switch.
3. Clean water pump strainers.
4. Check scanner and ignition electrodes.
5. Check starter contacts. Burned or pitted contacts should be replaced. Do
not use sand paper or le to clean.
6. Clean water traps and strainers in fuel lines.
7. View ame detection strength via the boiler control.
8. Test high-limit temperature control by reducing setting below the
operating temperature. Burner should shut o . Return high limit to
previous setting. Then press the manual reset.
9. Test operating temperature control by reducing temperature setting as
necessary to check burner operation.
SECTION 4
ICW-IOM-2012-1001
I
© The Fulton Companies 2012