FULTON Endura XE Installation, Operation And Maintenance Manual page 89

SECTION 5
EXE-IOM-230112
NOTE:
TO BE COMPLETED BY A FACTORY AUTHORIZED TECHNICIAN HOLDING A VALID ENDURA XE CERTIFICATE OF REGISTRATION.
DATE
TECHNICIAN
TECH. COMPANY
ANNUAL MAINTENANCE:
Burner head removed and visually inspected
Burner head cleaned (air only)
Burner head reinstalled with new gaskets
Burner flange hardware torqued to spec (see Section 4 of IOM)
Low water probe(s) removed, cleaned, and reinstalled
Flame rod inspected and cleaned, or replaced if worn
Direct spark ignition replaced with new and gap properly set
Special gas vent system and condensate drains inspected
Combustion air intake system inspected
Safety relief valve tested, replaced if it does not fully reseat
Open factory Service Bulletin(s) addressed (where applicable)
Safety checks table completed
Combustion verification completed, adjust as necessary
Burner flange torque re-checked after bringing the boiler up to operating temperature
WATER CHEMISTRY: Verify water chemistry is within specified limits, correct where required
pH (8.5-10.5)
Oxygen (<250 ppb)
Iron/Copper (<5 ppm)
Chloride (<200 ppm)
Hardness (<60 ppm)
Gylcol %
SAFETY CHECKS: Check all safeties below for proper operation and document the final settings.
DEVICE
Low Water Safety
Air Switch
Low Gas Pressure Switch
High Gas Pressure Switch
High Condensate Safety
Blocked Intake Switch
Questions? Please Contact Your Local Manufacturer's Representative
SETTING OPERATIONAL
SERVICE DOCUMENTS
ANNUAL MAINTENANCE CHECKLIST
TECH CERTIFICATE #
BOILER MODEL
BOILER NB/SERIAL #
DEVICE
High Temperature Limit
Temperature Controller
Fuel Train Leak Test
Blower Leak Tes t
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
COMPLETE
(fill in tables below)
(fill in tables on reverse side)
COMPLETE
ppb
ppm
ppm
ppm
%
SETTING OPERATIONAL
5-9