Volkswagen Tiguan 2016 Workshop Manual
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Volkswagen Tiguan 2016 Workshop Manual

General body repairs, exterior
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Table of Contents

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Service
Workshop Manual
Tiguan 2016 ➤
Tiguan RUS 2017 ➤
General body repairs, exterior
Edition 01.2018
Service Department. Technical Information

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Summary of Contents for Volkswagen Tiguan 2016

  • Page 1 Service Workshop Manual Tiguan 2016 ➤ Tiguan RUS 2017 ➤ General body repairs, exterior Edition 01.2018 Service Department. Technical Information...
  • Page 2 Service List of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 50 - Body - front 55 - Bonnet, rear lid 57 - Front doors, door components, central locking 58 - Rear doors, door components 60 - Sunroof 63 - Bumpers...

  • Page 3: Table Of Contents

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Contents 00 - Technical data ........... .
  • Page 4 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Door ..............102 Assembly overview - door .
  • Page 5 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 2.14 Removing and installing inner window slot seal ........215 60 - Sunroof .
  • Page 6 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - rear window ..........321 Removing and installing rear window .
  • Page 7 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Dimensions - lettering and emblems on sides ........421 Removing and installing emblems at vehicle front .
  • Page 8 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Contents...

  • Page 9: Technical Data

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 00 – Technical data Safety information (VRL011280; Edition 01.2018) ⇒ “1.1 Safety measures when working on vehicles with start/stop system”, page 1 Safety measures when working on vehicles with start/stop system...

  • Page 10: Body - Front

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 50 – Body - front Lock carrier ⇒ “1.1 Assembly overview - lock carrier”, page 2 ⇒ “1.2 Removing and installing lock carrier”, page 3 ⇒...

  • Page 11: Removing And Installing Lock Carrier

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 13 - Hexagon nut ❑ Qty. 2 ❑ 12 Nm 14 - Air duct ❑ Right 15 - Mounting plate ❑ Right Removing and installing lock carrier Special tools and workshop equipment required ♦...
  • Page 12 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note The lock carrier is a safety-relevant component. For this reason, the lock carrier must only be repaired at ♦ the points indicated. In the event of damage, renew lock carrier.

  • Page 13: Moving To And Back From Service Position

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Detach radiator module from lock carrier -arrow a-, but do not remove it ⇒ Rep. gr. 19 ; Radiator, radiator fan; Removing and installing radiator module .
  • Page 14 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Adapter - T10467- ♦ Torque wrench - V.A.G 1331- ♦ Torque wrench - V.A.G 1332- Moving to service position Note The lock carrier is a safety-relevant component. The lock carrier must not be repaired for this reason.
  • Page 15 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove front bumper cover ⇒ page 278 – Remove headlight ⇒ Electrical system; Rep. gr. 94 ; Head‐ lights; Removing and installing headlights .
  • Page 16 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Moving from service position – Remove special tool adapter - T10467- on left and right from between bumper carrier and longitudinal member. – Push lock carrier together with add-on parts -1- on the guide pins - T10093- and onto the longitudinal member.

  • Page 17: Repairing Lock Carrier

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note Always fit lock carrier on the bolting points at the foremost position in the elongated hole. Only then can the ♦ lock carrier move in a crash situation.
  • Page 18 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove front bumper cover ⇒ page 278 – Remove headlight ⇒ Electrical system; Rep. gr. 94 ; Head‐ lights; Removing and installing headlights .
  • Page 19 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1.4.2 Right headlight mounting Note Line -3- indicates the position where the tab might break off. – Remove front bumper cover ⇒ page 278 – Remove headlight ⇒ Electrical system; Rep. gr. 94 ; Head‐...

  • Page 20: Wings

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Wings ⇒ “2.1 Assembly overview - wing”, page 12 ⇒ “2.2 Removing and installing wing”, page 13 Assembly overview - wing Note The illustrations show the left-hand side. The right side is similar.

  • Page 21: Removing And Installing Wing

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing wing Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1783- Removing Note Removal and installation are described only for the left wing. Removal and installation of the right wing are similar.
  • Page 22 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove front wheel housing liner ⇒ page 413 – Remove front bumper cover ⇒ page 278 – Remove headlight ⇒ Electrical system; Rep. gr. 94 ; Head‐...
  • Page 23 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing Note Install wing -1- without subjecting it to tensile stress. Install in the reverse order of removal observing the following: – The wing is aligned free of tension with wing bracket loosened.
  • Page 24 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Thoroughly wax area -1- of wing in which insulation -2- is in‐ stalled. – Once wax has dried, insulation -2- can be installed. – Install wheel housing liner ⇒...

  • Page 25: Bulkhead

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Bulkhead ⇒ “3.1 Assembly overview - plenum chamber bulkhead”, page 17 ⇒ “3.2 Assembly overview - plenum chamber cover”, page 18 ⇒ “3.3 Removing and installing plenum chamber bulkhead”, page ⇒...

  • Page 26: Assembly Overview - Plenum Chamber Cover

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - plenum chamber cover 1 - Plenum chamber cover ❑ Right side ❑ Removing and instal‐ ling, left-hand drive ve‐ hicles ⇒ page 20 ❑...
  • Page 27 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – Removing plenum chamber cover ⇒ page 18 – Unscrew bolts -3- and remove bulkhead -1- upwards. – Remove bulkhead -2-. Installing Install in the reverse order of removal observing the following: –...

  • Page 28: Removing And Installing Plenum Chamber Cover

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing plenum cham‐ ber cover ⇒ “3.4.1 Removing and installing plenum chamber cover, left- hand drive vehicles”, page 20 ⇒ “3.4.2 Removing and installing plenum chamber cover, right- hand drive vehicles”, page 22...
  • Page 29 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – First pull plenum chamber covers -2- by hand, starting from middle, upwards from windscreen seal -5-. – Lift plenum chamber covers -2- over wiper arm shafts -7-.
  • Page 30 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – First push in plenum chamber covers -1-. – Place plenum chamber cover -1- on beading -5-. Starting from the outside, press into beading -5- by applying light pressure.
  • Page 31 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove wiper arms ⇒ Electrical system; Rep. gr. 92 ; Wind‐ screen wiper system; Removing and installing wiper arms . – Pull off seal -4- along entire length of plenum chamber covers.
  • Page 32 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note An insert is fitted in windscreen seal of new windscreens. Remove this insert before installing plenum ♦ chamber cover. Push the plenum chamber cover into the windscreen seal by hand using only slight force. Never force it in ♦...
  • Page 33 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Install wiper arms ⇒ Electrical system; Rep. gr. 92 ; Wind‐ screen wiper system; Removing and installing wiper arms . 3. Bulkhead...

  • Page 34: Bonnet, Rear Lid

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 55 – Bonnet, rear lid Bonnet (hood) ⇒ “1.1 Assembly overview - bonnet”, page 26 ⇒ “1.2 Assembly overview - Bowden cable”, page 28 ⇒ “1.3 Removing and installing bonnet”, page 28 ⇒...
  • Page 35 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1 - Bonnet (hood) ❑ Removing and installing ⇒ page 28 ❑ Adjusting ⇒ page 34 2 - Seal on side ❑ Left and right 3 - Dampers ❑...

  • Page 36: Assembly Overview - Bowden Cable

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - Bowden cable 1 - Operating lever ❑ Removing and installing ⇒ page 45 2 - Bolt ❑ Qty. 1 ❑ 1.5 Nm...
  • Page 37 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing Note The bonnet with triggered active hinges can be reset in closed ♦ ⇒ page 31 and opened ⇒ page 32 condition. When the bonnet is opened with triggered hinges, there won't ♦...
  • Page 38 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Now, and only now, unscrew and remove hexagon nuts -5- and lift bonnet -1- out of hinges -3-. Installing Installation of bonnet -1- is carried out accordingly in reverse or‐...

  • Page 39: Resetting Hinge

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Resetting hinge ⇒ “1.4.1 Resetting closed bonnet with triggered active hinges for pedestrian protection system”, page 31 ⇒ “1.4.2 Resetting opened bonnet with triggered active hinges for pedestrian protection system”, page 32...
  • Page 40 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Release locking pawl -4- on hinge -2- -arrow b-. – Carefully press down bonnet -1- -arrows a- so that locking pawl -4- can no longer engage.
  • Page 41 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Protect surrounding parts against damage. – Fit screwdriver -3- on left and right to locking pawl -arrow a-. – Release locking pawl -4- on hinge -2- -arrow b-.

  • Page 42: Adjusting Bonnet

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Adjusting bonnet Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1331- Note Vehicle must be standing on its wheels to enable bonnet to be adjusted.
  • Page 43 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove striker pin -1- ⇒ page 46 – Adjustment buffers -2- can be used to adjust height of front part of bonnet relative to wings ⇒...
  • Page 44 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Removing plenum chamber cover ⇒ page 20 – By loosening hexagon nuts -4- on left and right bonnet hinges -1-, the bonnet can be centred laterally -arrow c- and in longi‐...
  • Page 45 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Turn adjustment buffers -1- to adjust -arrows-. – After bonnet -2- has been adjusted, the striker pin can be re‐ installed and adjusted ⇒ page 37...
  • Page 46 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Loosen bolts -2- (qty. 3). – Striker pin -1- can now be adjusted on bonnet -2- in lateral elongated holes. Specified torques ♦ Hinges ⇒...
  • Page 47 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1331- Note Use new bolts when adjusting the lid lock. – Loosen bolts -2- to adjust lid lock -1- relative to bonnet laterally -arrow a- and vertically -arrows b- ⇒...

  • Page 48: Removing And Installing Bonnet Lock

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Specified torques ♦ Lid lock ⇒ “1.2 Assembly overview - Bowden cable”, page 28 Removing and installing bonnet lock ⇒ “1.6.1 Removing and installing lid lock, LHD vehicle”, page 40 ⇒...
  • Page 49 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Open bonnet. – Remove Bowden cable on mounting bracket ⇒ page 54 – Disconnect connector for bonnet contact switch. Note The connector is secured next to the right headlight.
  • Page 50 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Hook in cable -4- -arrow a- and clip retainer -5- into lid lock -1- -arrow b-. – Install microswitch -6- in lid lock. – Insert lid lock -1- into lock carrier -arrow c-.
  • Page 51 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1331- – Open bonnet. – Remove Bowden cable on mounting bracket ⇒ page 54 – Disconnect connector for bonnet contact switch.
  • Page 52 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note The connector is secured next to the right headlight. ♦ Bolt -3- is self-locking and must be renewed after each time it has been loosened.

  • Page 53: Removing And Installing Bonnet Release Lever

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Connect connector for bonnet contact switch -6-. – Install Bowden cable on mounting bracket ⇒ page 45 – Adjust lid lock ⇒ page 34 –...

  • Page 54: Removing And Installing Striker Pin

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 For further work on mounting bracket -4- , remove lower A-pillar trim -3- ⇒ General body repairs, interior; Rep. gr. 70 ; Trims, interior; Removing and installing A-pillar trim .
  • Page 55 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1331- Removing – Open bonnet. – Unscrew bolts -3-. – Pull off striker pin -1- from stud on bonnet -2-.

  • Page 56: Removing And Installing Hinges

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installation of the striker pin -1- is carried out in the reverse order of removal. – Adjusting striker pin ⇒ page 34 Specified torques ♦ Striker pin ⇒...
  • Page 57 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Supplement tool set - T10395/8-/10- Note The trigger for pedestrian protection -4- that was not actuated ♦ must also be renewed if the hinge -1- is damaged.
  • Page 58 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Rep. gr. 69 ; Pedestrian protection; Removing and installing trigger for pedestrian protection G598/G598 . – Unscrew bolts -3-. – Pull off hinge -1-. Installing Note Removing and installing trigger for pedestrian protection ⇒...

  • Page 59: Removing And Installing Insulation

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1.10 Removing and installing insulation Special tools and workshop equipment required ♦ Release lever - 80-200- Removing – Using removal lever - 80-200- , lever retaining clips -3- out of bonnet -1-.
  • Page 60 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing • When installing insulation -2-, ensure that retaining clips -3- are fitted with wider side outwards. – Slide insulation -2- with fitting lugs -arrows- in longitudinal holes.

  • Page 61: Removing And Installing Gas Strut

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1.11 Removing and installing gas strut Removing – Open and support bonnet. NOTICE Risk of damage to spring clip caused by levering it out too far.

  • Page 62: Releasing Gas From Gas Strut

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing – Press gas strut -1- onto ball-head pins -2-. Component Specified tor‐ ques Ball-head pin 20 Nm 1.12 Releasing gas from gas strut – Clamp gas strut in vice in area x = 50 mm.
  • Page 63 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Open bonnet. – Remove release lever ⇒ page 45 – Remove Bowden cable -3- from mounting bracket -5- -arrow a-. – Pull Bowden cable coupling -2- off carrier -7- -arrow e-.
  • Page 64 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing Note If the Bowden cable -3- is not removed from mounting bracket, the Bowden cable -1- unhooks again and ♦ again when installing the Bowden cable coupling -2-.
  • Page 65 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Before closing bonnet, check function of release lever and Bowden cable. 1. Bonnet (hood)

  • Page 66: Rear Lid

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Rear lid ⇒ “2.1 Assembly overview - rear lid”, page 58 ⇒ “2.2 Removing and installing rear lid”, page 59 ⇒ “2.3 Adjusting rear lid”, page 63 ⇒...

  • Page 67: Removing And Installing Rear Lid

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 10 - Drive for rear lid ❑ Removing and installing drive for rear lid ⇒ page 91 11 - Gas strut ❑ Removing and installing ⇒...
  • Page 68 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove upper rear lid trim ⇒ General body repairs, interior; Rep. gr. 70 ; Luggage compartment trims; Removing and in‐ stalling rear lid trim .
  • Page 69 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Loosen bolts -3- of left and right hinges but do not remove completely yet. Further dismantling requires the assistance of a second mechan‐ – Remove gas struts -2- ⇒...
  • Page 70 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Install rear lid -1- with the aid of a 2nd mechanic. – Install gas struts -2- ⇒ page 89 – Or install drive ⇒ page 91...

  • Page 71: Adjusting Rear Lid

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Install rear lid -1- with the aid of a 2nd mechanic. – Install gas struts -7- ⇒ page 89 – Guide wires -2, 3, 4 and 5- into rear lid, and attach rubber grommet.
  • Page 72 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1331- ♦ Setting gauge - 3371- Note Vehicle must be standing on its wheels to enable rear lid to be adjusted.
  • Page 73 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Use the setting gauge - 3371- ⇒ Body Repairs; Rep. gr. 00 ; Bodywork gaps/shut lines; Rear body to check or set the gap di‐...
  • Page 74 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Loosen clamping bolt -4- until it is visible in rubber buffer. – Pull detent slide -3- out of adjusting buffer -1-. – Adjust detent slide to dimension -a- = 12.5 mm.
  • Page 75 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Screw in clamping screw -1- of adjustment buffer -2- to a depth of -a- = 20 mm. – Check the adjustment. Renew adjustment buffer.
  • Page 76 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – To remove bump stop, turn entire adjusting buffer -1- by 90° -arrow a-. – Remove buffer stop from rear lid -2-. Installing – Carefully check that stop -3- is correctly seated in side panel -4-.
  • Page 77 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1331- Note If hexagon nuts are loosened -2-, it is possible to adjust striker pin -1- in the oversized holes of hinge ♦...

  • Page 78: Removing And Installing Bonnet Lock

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove trim for rear lid lock ⇒ General body repairs, interior; Rep. gr. 70 ; Luggage compartment trims; Removing and in‐ stalling trim for rear lid lock .
  • Page 79 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note If the rear lid does not open, it can be opened in an emergency by reaching through the rear lid trim and actuating the emergency release -3- by hand ⇒ Operating Manual .
  • Page 80 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Push lid lock -1- onto studs until hooks -6- engage in rear lid -arrow c-. – Tighten hexagon nuts -2-. – Fit electrical connector -4- on lid lock -1-.
  • Page 81 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1331- Removing Note If the rear lid does not open, it can be opened in an emergency by reaching through the rear lid trim and actuating the emergency release -3- by hand ⇒...
  • Page 82 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove rear lid trim ⇒ General body repairs, interior; Rep. gr. 70 ; Luggage compartment trims; Removing and installing lower rear lid trim .
  • Page 83 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Using a screwdriver -5-, push lever -6- to stop in -direction of arrow c-, and hold it in this position. – Guide Bowden cable -1- into lever -2- -arrow a-.
  • Page 84 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Push lid lock -1- onto studs until hooks -6- engage in rear lid -arrow c-. – Tighten hexagon nuts -2-. – Fit electrical connector -4- on lid lock -1-.
  • Page 85 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 2.4.3 Installing new lid lock with power latching system – Push clip -3- to stop in -direction of arrow c-, and hold it in this position.
  • Page 86 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Push lid lock -1- onto studs until hooks -6- engage in rear lid -arrow c-. – Tighten hexagon nuts -2-. – Fit electrical connector -4- on lid lock -1-.
  • Page 87 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note If the rear lid does not open, it can be opened in an emergency by reaching through the rear lid trim and actuating the emergency release by hand ⇒ Operating Manual .
  • Page 88 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note The retaining clips -2- remain installed. ♦ If a new power latching system -1- is installed ⇒ page 81 , the retaining clips -2- must be removed.
  • Page 89 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 2.4.5 Installing new power latching system Note The existing retaining clips -2- must be removed. – Push retaining clips -2- installed on new power latching system into holes in rear lid -arrows c-.

  • Page 90: Removing And Installing Operating Mechanism

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing operating mechanism Note Removal is the same whether the button has a reversing cam‐ ♦ era or not. In case of electrical malfunction, rear lid can be opened using ♦...

  • Page 91: Removing And Installing Hinges

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Release hooks -arrows- and guide button -1- outwards out of rear lid. General information and work instructions for reversing camera ⇒ Communication; Rep. gr. 91 ; Reversing camera system .
  • Page 92 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1331- Removing – Lower moulded headliner in area of hinge mounting ⇒ General body repairs, interior; Rep. gr. 70 ; Roof trims; Removing and installing moulded headliner .
  • Page 93 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Loosen hexagon nut -4- and bolts -2-. Do not unscrew com‐ pletely. Note Mask off the edge of the roof and the upper edge of the rear lid to prevent the paintwork from being damaged.

  • Page 94: Removing And Installing Striker Pin

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note Make sure that washer -3- is correctly seated. ♦ Recreate all seals which have been broken. ♦ Specified torques ♦ Hexagon nut and bolts ⇒...

  • Page 95: Removing And Installing Rear Lid Seal

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – Remove trim for rear lid lock ⇒ General body repairs, interior; Rep. gr. 70 ; Luggage compartment trims; Removing and in‐ stalling trim for rear lid lock .
  • Page 96 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note When the seal is removed, the sealant on the inside of the seal ♦ will be spread and the flanks will be bent out slightly. If the seal is then refitted, sealing and firm seating are no longer guar‐...

  • Page 97: Removing And Installing Gas Strut

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing gas strut Removing Note The rear lid must be supported when a gas strut is removed. One gas strut alone cannot support an open rear lid.
  • Page 98 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 After removing gas strut, slide spring clips -2- back immediately. – When the gas strut is disposed, gas needs to be released from gas strut ⇒...

  • Page 99: Releasing Gas From Gas Strut

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 2.10 Releasing gas from gas strut – Clamp gas strut in vice in area x = 50 mm. CAUTION Risk of eye injury caused by flying swarf.
  • Page 100 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Detach D-pillar trim ⇒ General body repairs, interior; Rep. gr. 70 ; Trims, interior; Removing and installing D-pillar trim . – Lower moulded headliner at rear ⇒ General body repairs, in‐...
  • Page 101 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Pull rear lid drive -1- off ball head pins -4-. After removing rear lid drive, pull out screwdriver -6- again imme‐ diately. Installing •...
  • Page 102 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove rear lid trim ⇒ General body repairs, interior; Rep. gr. 70 ; Luggage compartment trims . – Separate electrical connectors -3- for wire of sensor strip -1-.
  • Page 103 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Attach sensor strip -1- to rear lid -arrow a-. – Route wire in rear lid and push in rubber grommet firmly -arrow a-. – Attach electrical connector -2-.

  • Page 104: Tank Flap Unit

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Tank flap unit ⇒ “3.1 Assembly overview - tank flap unit”, page 96 ⇒ “3.2 Removing and installing tank flap unit”, page 96 ⇒ “3.3 Removing and installing fuel tank flap”, page 99...
  • Page 105 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Radio release tool - T10057- Removing – Screw off tank cover. Note The removal and installation procedure for the tank flap unit on vehicles with reducing agent filler neck is no different than that shown here.
  • Page 106 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Using radio release tool - T10057- , punch through tank flap unit at markings -2- -arrows a-. – Insert radio release tool - T10057- through these openings -2- until the notch is reached.

  • Page 107: Removing And Installing Fuel Tank Flap

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Insert water drainage hose -4- through opening in tank flap unit -1- and then pull it through as far as it will go. – Push water drainage hose -4- into side panel.
  • Page 108 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Push tank flap -1- out of catches of tank flap unit -2- -arrow a-. – Remove tank flap -arrows b-. Installing Install in reverse order of removal, observing the following:...
  • Page 109 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Position tank flap -1- on tank flap unit -2- -arrows a-. – Push tank flap into catches of tank flap unit -arrow b-. 3. Tank flap unit...

  • Page 110: Front Doors, Door Components, Central Locking

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 57 – Front doors, door components, central locking Door ⇒ “1.1 Assembly overview - door”, page 102 ⇒ “1.2 Removing and installing inner door seal”, page 104 ⇒...
  • Page 111 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ❑ Loosening once to adjust the door is permitted. Always renew otherwise. ❑ For loosening and reattaching, dash panel is not removed ❑ To remove and install, the dash panel must be removed ⇒ General body repairs, interior; Rep. gr. 70 ;...

  • Page 112: Removing And Installing Inner Door Seal

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 16 - Bolt ❑ Loosening once to adjust the door is permitted. Always renew otherwise. ❑ 50 Nm 17 - Bolt ❑ Loosening once to adjust the door is permitted. Always renew otherwise.
  • Page 113 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove sill panel trim ⇒ General body repairs, interior; Rep. gr. 70 ; Trims, interior; Removing and installing sill panel trim . – To remove inner door seal, remove pillar trims as required ⇒...

  • Page 114: Removing And Installing Outer Door Seal

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Start installing door inner seal -1- at top radius of door aperture -arrow b-. – Align vulcanised point -3- above lower hinge. – Install pillar trims ⇒ General body repairs, interior; Rep. gr.
  • Page 115 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Adhesive strip remover - VAS 6349- Fitting instructions ♦ Only use adhesive remover - D 002 000 10- to remove adhe‐ sive residue. ♦ Remove existing adhesive residue of adhesive tape using ad‐...

  • Page 116: Removing And Installing Door

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – Pull door seal -1- off door -3-. Installing – Follow installation instructions ⇒ page 107 – Align door seal -1- to door -3- with vulcanised point down‐...
  • Page 117 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Bit for 3320 - 3320/3- ♦ Torque wrench - V.A.G 1331- ♦ Multipoint extended bit - 3410- ♦ Setting gauge - 3371- ♦ Removal wedge - 3409- Note The removal and installation sequence is for the rear left door.
  • Page 118 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Disconnect battery earth cable with ignition switched on ⇒ Electrical system; Rep. gr. 27 ; Battery; Connecting and dis‐ connecting battery . – Press wedge - T10383/1- between bellows -3- and locking el‐...

  • Page 119: Adjusting Door

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installation is carried out in the reverse sequence of removal. To this end, the following should be observed: – Prior to installing the front door, the door retaining strap must be folded towards the inside of the vehicle in order to avoid damage to the paintwork.
  • Page 120 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Bit for 3320 - 3320/2- ♦ Bit for 3320 - 3320/3- ♦ Torque wrench - V.A.G 1331- ♦ Multipoint extended bit - 3410- ♦ Setting gauge - 3371- ♦...
  • Page 121 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Adjusting shut lines To be able to adjust shut lines correctly, bolts -2-, -3-, -5- and -6- in A-pillar must be loosened. – In order to gain access to bolt -3- on driver side, detach fuse box, and lower it ⇒...

  • Page 122: Adjusting Striker Pin

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note Other measures, such as raising the front door, will prove pointless. Subsequent pressure from above will cause the door to sink again at the front.
  • Page 123 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note Only the adjustment for the left front door is described. The adjustment of the right front door is similar. ♦ The front door must lock fully when closing without any additional force being required and must not have ♦...

  • Page 124: Removing And Installing Door Arrester

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Specified torques Component Specified torques Striker 20 Nm Removing and installing door arrester Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1331-...
  • Page 125 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove front door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Front door trims; Removing and installing front door trim . – Remove self-adhesive cover or front loudspeaker ⇒ Commu‐...
  • Page 126 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installation is carried out in the reverse sequence of removal. Specified torques Door arrester ⇒ page 102 Rep. gr.57 - Front doors, door components, central locking...

  • Page 127: Door Components

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Door components ⇒ “2.1 Assembly overview - door components”, page 119 ⇒ “2.2 Assembly overview - window regulator”, page 121 ⇒ “2.3 Assembly overview - door handle and door lock”, page 122 ⇒...
  • Page 128 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1 - Rear door ❑ Removing and installing ⇒ page 108 ❑ Adjusting ⇒ page 111 2 - Inner window slot seal ❑ Removing and installing ⇒...

  • Page 129: Assembly Overview - Window Regulator

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - window regulator 1 - Window regulator ❑ Removing and installing ⇒ page 125 2 - Hexagon nut ❑ Qty. 4 ❑ 6 Nm...

  • Page 130: Assembly Overview - Door Handle And Door Lock

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - door handle and door lock Note The illustrations show the left-hand side. The procedure for the right-hand side is basically the same.

  • Page 131: Removing And Installing Window Regulator Motor

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing window regula‐ tor motor Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1783- ♦ Note Removal and installation are described only for the left motor.
  • Page 132 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove front door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Front door trims; Removing and installing front door trim . – Tape up door window to prevent it from sliding down.

  • Page 133: Removing And Installing Window Regulator

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Position window regulator motor -3- on mounting brackets of cable drum. Move door window up and down slightly so that the splines between window regulator motor and cable drum engage more easily.
  • Page 134 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1783- Note Removal and installation are described only for the left window regulator. Removal and installation of the right window lifter mech‐...
  • Page 135 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove front door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Front door trims; Removing and installing front door trim . – Remove window regulator motor ⇒...

  • Page 136: Removing And Installing Inner Door Cover

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Insert window regulator -1- through opening in door -arrow a- and move to mounting position -arrow b-. – Insert studs of window regulator through door inner panel -arrow c- and guide downwards -arrow d-.
  • Page 137 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove front door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Front door trims; Removing and installing front door trim . – Lift lower end of cover -1- -arrow a-.

  • Page 138: Removing And Installing Striker Pin

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Guide cable -3- with grommet -2- in cover -1- -arrow a-. – Attach grommet -2- to cover -1-. – Insert cover -1- in door -arrow b-.
  • Page 139 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1331- ♦ Multipoint extended bit - 3410- Note Removal and installation are described only for the right door striker pin. The procedure for the right-hand side is basically the same.

  • Page 140: Removing And Installing Cap On Door Handle

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing cap on door handle 2.8.1 Removing and installing cap for door handle, with lock cylinder Note When removing lock cylinder cover cap, the screwdriver ♦...
  • Page 141 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Pull lock cylinder housing cover cap -1-, together with small screwdriver, slightly away from door from underside -arrow b-. – Push cap upwards off lock cylinder.
  • Page 142 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing Special tools and workshop equipment required ♦ Disassembly and assembly tool - T10539- – Remove plugs -3-. – Insert disassembly and assembly tool - T10539- with marking facing upwards up to locking hook of door handle bracket.
  • Page 143 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 There must be a gap -arrow a- between door handle -2- and door. Note Do not push the door handle into the door. Otherwise the door handle bracket will be damaged.
  • Page 144 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 • There is a gap between door handle -2- and door -arrow a-. – Push cover cap -1- into door handle bracket -arrow b-. Rep. gr.57 - Front doors, door components, central locking...

  • Page 145: Removing And Installing Lock Cylinder

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Slightly press cover cap -1- onto door. – Insert disassembly and assembly tool - T10539- with marking facing upwards up to locking hook of door handle bracket.
  • Page 146 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1783- Note The removal and installation sequence is only for the left lock ♦ cylinder. The procedure for the right-hand side is basically the same.
  • Page 147 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove cap for lock cylinder ⇒ page 132 – Raise cover -5-. – Pull out door handle -2- as far as it will go.
  • Page 148 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Push lock cylinder housing -1- into door handle bracket -3- at a right-angle -arrow a-. – Screw bolts -4- into door handle bracket. While doing this, the locking mechanism -6- is pulled automatically in installation position -arrow b-.

  • Page 149: Removing And Installing Door Handle

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 2.10 Removing and installing door handle ⇒ “2.10.1 Removing and installing door handle”, page 141 ⇒ “2.10.2 Removing and installing door handle with keyless entry system”, page 143...
  • Page 150 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove door handle from mounting bracket -2-, keeping door handle at right angles to mounting bracket -arrow c-. Installing – Insert door handle -1- at right angle -arrow a- in mounting bracket.
  • Page 151 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 2.10.2 Removing and installing door handle with keyless entry system Removing Note The removal and installation sequence is only for the left door handle. The procedure for the right-hand side is basically the same.
  • Page 152 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Open locking mechanism on connector -4- using a screwdriver -3- -arrow d-. – Remove door handle from mounting bracket -2-, keeping door handle at right angles to mounting bracket -arrow c-.

  • Page 153: Removing And Installing Door Handle Bracket

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 2.11 Removing and installing door handle bracket Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1783- Removing Note Removal and installation are described only for the left door han‐...
  • Page 154 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove front door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Front door trims; Removing and installing front door trim . – Depending on version, remove cap for or without lock cylinder ⇒...

  • Page 155: Removing And Installing Door Lock

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Attaching cable Note Make sure the connector -5- for the keyless entry system is firmly seated. For general information and work instructions for the door handle with keyless entry system refer to ⇒...
  • Page 156 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1331- ♦ Multipoint extended bit - 3410- Note Removal and installation are described only for the left door ♦ lock. The procedure for the right-hand side is basically the same.
  • Page 157 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove front door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Front door trims; Removing and installing front door trim . – Remove inner door cover ⇒...
  • Page 158 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Detach cable from interior door handle – Turn cable -4- by 90° and take it out of holding device. – Swivel cable -arrow d- so far until cable can be threaded out of eye in door lock -1- -arrow e-.
  • Page 159 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Attach cables -4- and -5- to door lock -1-. – Install cover ⇒ page 151 – Insert door lock -1- into door. – If fitted, connect connector.

  • Page 160: Removing And Installing Window Channel

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Push cover -1- onto retainer -3- on door lock -2- -arrow a-. – Engage hook -4- with door lock -2- -arrow b-. 2.13 Removing and installing window chan‐...
  • Page 161 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove inner window slot seal ⇒ page 156 – Remove outer window slot seal ⇒ page 155 – Peel sealing lip of window channel -1- off the door flange from the inside.
  • Page 162 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Spray window channel with soapy water to facilitate installa‐ tion. – Insert window channel -1- into mountings on door -arrows c and b-. – Fit window channel -1- from rear towards front onto door flange -arrows a-.

  • Page 163: Removing And Installing Outer Window Slot Seal

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 2.14 Removing and installing outer window slot seal Removing Note The core of the outer window slot seal is a metal insert. ♦ If it is bent or distorted, the outer window slot seal cannot be ♦...

  • Page 164: Removing And Installing Inner Window Slot Seal

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing Note The use of assembly aid is allowed. ♦ The use of striking tools is not allowed for installing the outer window slot seal.
  • Page 165 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – Remove front door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Front door trims; Removing and installing front door trim .

  • Page 166: Central Locking

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Central locking ⇒ “3.1 Overview of fitting locations - central locking”, page 158 ⇒ “3.2 Removing and installing driver door control unit J386 and front passenger door control unit J387 ”, page 160 ⇒...
  • Page 167 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 9 - Right connector point ❑ Location: behind C-pillar trim ❑ Remove and install ⇒ General body repairs, interior; Rep. gr. 70 ; Trims, interior; Removing and installing C-pillar trim .

  • Page 168: Removing And Installing Driver Door Control Unit J386 And Front Passenger Door Control Unit J387

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing driver door con‐ trol unit - J386- and front passenger door control unit - J387- Note If a new door control unit is installed, the additional functions and...

  • Page 169: Removing And Installing Tank Filler Flap Locking Motor V155

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Push retaining hook -4- into hole until it engages. – Attach connectors -3-. Removing and installing tank filler flap locking motor - V155- Removing –...

  • Page 170: Removing And Installing Ignition Key Battery

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Specified torques ♦ ⇒ “3.1 Assembly overview - tank flap unit”, page 96 Removing and installing ignition key bat‐ tery Removing – Folding out key bit -1- -arrow a-.
  • Page 171 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove cap for lock cylinder -3- ⇒ page 132 – Hold ignition key -2- on lock cylinder -1-, and press “Open” button. – Unlock vehicle with the ignition key -2- via lock cylinder -1- within a minute.

  • Page 172: Removing And Installing Cap On Ignition Key

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing cap on ignition key Removing – Lift off cover for battery compartment ⇒ page 162 – Unscrew bolt -1-. – Push cap -2- out from the ignition key laterally -arrow-.

  • Page 173: Rear Doors, Door Components

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 58 – Rear doors, door components Door ⇒ “1.1 Assembly overview - door”, page 165 ⇒ “1.2 Removing and installing door”, page 167 ⇒ “1.3 Adjusting door”, page 169 ⇒...
  • Page 174 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ted. Always renew otherwise. ❑ Installed from inside vehicle. ❑ To remove and install, B-pillar lower trim must be removed first. ❑ 50 Nm Note After renewal of A-pillar the ♦...

  • Page 175: Removing And Installing Door

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ❑ 50 Nm 17 - Bolt ❑ Loosening once to adjust the door is permitted. Always renew otherwise. ❑ Installed from inside vehicle. ❑ To remove and install, B-pillar lower trim must be removed first.
  • Page 176 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Press wedge - T10383/1- between bellows -3- and locking el‐ ement -2- -arrow a-. – Push locking element upwards -2- with wedge - T10383/1- -arrow b- and separate electrical connector -3- from coupling station -arrow c-.

  • Page 177: Adjusting Door

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installation is carried out in the reverse sequence of removal. To this end, the following should be observed: • The door retaining strap -6- must have been pushed inwards -arrow d-.
  • Page 178 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1331- ♦ Multipoint extended bit - 3410- ♦ Setting gauge - 3371- ♦ Removal wedge - 3409- Note Only the adjustment for the left front door is described. The adjustment of the right front door is similar.
  • Page 179 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Adjusting shut lines To be able to adjust gaps correctly, bolts -2-, -3-, -6- and -7- on B-pillar must be loosened. – The B-pillar lower trim must be removed for bolts -3 and 7-.

  • Page 180: Adjusting Striker Pin

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Adjusting striker pin Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1331- ♦ Multipoint extended bit - 3410- Note ♦ Threaded plate -1- of striker pin is secured in pillar using a method which differs from the previous method.
  • Page 181 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note Only the adjustment for the left front door is described. The adjustment of the right front door is similar. ♦ The rear door must lock fully when closing without any additional force being required and must not have ♦...

  • Page 182: Removing And Installing Door Arrester

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing door arrester Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1331- Note Removal and installation are described only for the left door re‐...
  • Page 183 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove rear door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Rear door trims; Removing and installing rear door trim . – Pull off self-adhesive cover.

  • Page 184: Removing And Installing Inner Door Seal

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installation is carried out in the reverse sequence of removal. Specified torques ♦ ⇒ “1.1 Assembly overview - door”, page 165 Removing and installing inner door seal During production, a sealant is applied to the door seals, which are then placed on the door flange and rolled on.
  • Page 185 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note When removing the door seal, the sealant is distributed across ♦ the inside of the door seal. The sides are bent upwards slightly when this is being done. If the door seal is then refitted, sealing and firm seating are no longer guaranteed.
  • Page 186 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – To remove inner door seal, remove pillar trims as required ⇒ General body repairs, interior; Rep. gr. 70 ; Trims, interior; Overview of fitting locations – trims, interior .

  • Page 187: Removing And Installing Outer Door Seal

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing outer door seal ⇒ “1.7.1 Removing and installing outer door seal”, page 179 ⇒ “1.7.2 Removing and installing door seal”, page 180 1.7.1...
  • Page 188 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Immediately before bonding door seal, clean bonding surface thoroughly with adhesive remover D 002 000 10. • Bonding surfaces must be free of dust and grease and there should be no adhesive residues.
  • Page 189 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – Pull door seal -1- off door. Installing – Remove remaining adhesive residue with eraser disc for ad‐ hesive strip remover - VAS 6349- .

  • Page 190: Door Components

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Door components ⇒ “2.1 Assembly overview - door components”, page 182 ⇒ “2.3 Assembly overview - door handle and door lock”, page 185 ⇒ “2.4 Removing and installing window regulator motor”, page 185 ⇒...
  • Page 191 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1 - Rear door ❑ Removing and installing ⇒ page 167 ❑ Adjusting ⇒ page 169 2 - Inner window slot seal ❑ Removing and installing ⇒...

  • Page 192: Assembly Overview - Window Regulator

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 12 - Window channel ❑ Removing and installing ⇒ page 210 13 - Stickers ❑ Qty. 2 ❑ 15 mm x 50 mm ❑ If necessary, manufacture using commercially available textile adhesive tape.

  • Page 193: Assembly Overview - Door Handle And Door Lock

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - door handle and door lock Note The illustrations show the left-hand side. The procedure for the right-hand side is basically the same.
  • Page 194 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1783- Note Removal and installation are described only for the left window ♦ regulator motor. Removal and installation of the right window regulator motor are similar.
  • Page 195 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove rear door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Rear door trims; Removing and installing rear door trim . – Tape up door window to prevent it from sliding down.

  • Page 196: Removing And Installing Window Regulator

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Slot window regulator motor -1- onto mounting brackets of ca‐ ble drum -3-. Move door window up and down slightly so that the splines between window regulator motor and cable drum engage more easily.
  • Page 197 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1783- Note Removal and installation are described only for the left window regulator. Removal and installation of the right window lifter mech‐...
  • Page 198 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove rear door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Rear door trims; Removing and installing rear door trim . – Detach door window from window regulator. Do not remove it ⇒...

  • Page 199: Removing And Installing Inner Door Cover

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Insert studs of window regulator into inner door panel, and guide them downwards -arrow c-. – Tighten hexagon nuts -2 and 3-. – Press cable drum against door inner part until locking devices -4- engage audibly.
  • Page 200 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove rear door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Rear door trims; Removing and installing rear door trim . – Lift cover -1- at front -arrow a-.

  • Page 201: Removing And Installing Striker Pin

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Fit cable -3- together with grommet -2- into cover -1-. – Attach grommet -2- to cover -1-. – Insert cover -1- into door -2- -arrow a-.
  • Page 202 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1331- ♦ Multipoint extended bit - 3410- Note Removal and installation are described only for the right door striker pin. The procedure for the right-hand side is basically the same.

  • Page 203: Removing And Installing Cap On Door Handle

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – Remove bolts -2- and remove striker -1-. Installing – Position striker pin -1- on B-pillar -3- and tighten bolts -2-. – Adjust striker pin ⇒...
  • Page 204 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove plugs -3-. – Insert disassembly and assembly tool - T10539- with marking facing upwards up to locking hook of door handle bracket. – Pull door handle -2- away from door -arrow b-.
  • Page 205 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – There must be a gap -arrow a- between door handle -2- and door. Note Do not push the door handle into the door. Otherwise the door handle bracket will be damaged.
  • Page 206 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – There is a gap between door handle -2- and door -arrow a-. – Push cover cap -1- into door handle bracket -arrow b-. Rep. gr.58 - Rear doors, door components...
  • Page 207 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Slightly press cover cap -1- onto door. – Insert disassembly and assembly tool - T10539- with marking facing upwards up to locking hook of door handle bracket.

  • Page 208: Removing And Installing Door Handle

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing door handle ⇒ “2.9.1 Removing and installing door handle”, page 200 ⇒ “2.9.2 Removing and installing door handle with keyless entry system”, page 201 2.9.1...
  • Page 209 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing – Insert door handle -1- at right angle -arrow a- in mounting bracket. – Swing door handle -1- into door -arrow b-. – Press door handle forwards -arrow c- into support for door handle bracket -2-.
  • Page 210 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing For general information and work instructions for the door handle with keyless entry system refer to ⇒ Electrical system; Rep. gr. 94 ; Entry and start authorisation system .

  • Page 211: Removing And Installing Door Handle Bracket

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 For general information and work instructions for the door handle with keyless entry system refer to ⇒ Electrical system; Rep. gr. 94 ; Entry and start authorisation system .
  • Page 212 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1783- Note Removal and installation are described only for the right door handle bracket. The procedure for the right-hand side is basically the same.
  • Page 213 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove rear door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Rear door trims; Removing and installing rear door trim . – Remove inner door cover ⇒...

  • Page 214: Removing And Installing Door Lock

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 For general information and work instructions for the door handle with keyless entry system refer to ⇒ Electrical system; Rep. gr. 94 ; Entry and start authorisation system .
  • Page 215 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove rear door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Rear door trims; Removing and installing rear door trim . – Remove inner door cover ⇒...
  • Page 216 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Swivel cable -arrow d- so far until cable can be threaded out of eye in door lock -1- -arrow e-. Removing cover – Disengage hook -3- in -direction of arrow a-.
  • Page 217 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Attach cables -4- and -5- to door lock -1-. – Fit cover ⇒ page 209 – Insert door lock -1- into door -arrow f-.

  • Page 218: Removing And Installing Window Channel

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Push cover -1- onto retainer -3- on door lock -2- -arrow a-. – Engage hook -4- with door lock -2- -arrow b-. 2.12 Removing and installing window chan‐...
  • Page 219 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove inner window slot seal ⇒ page 215 – Remove outer window slot seal ⇒ page 213 – Detach window channel -1- at rear end from door -arrow a-.
  • Page 220 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Spray window channel with soapy water to facilitate installa‐ tion. – Push window channel -1- into mountings on door -arrows a-. – Attach window channel at rear end to door -arrow c-.

  • Page 221: Removing And Installing Outer Window Slot Seal

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 2.13 Removing and installing outer window slot seal Note The core of the outer window slot seal is a metal insert. ♦ If it is bent or distorted, the outer window slot seal cannot be ♦...
  • Page 222 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Push outer window slot seal -1- towards front out of door -arrow b-. Installing Note The use of assembly aid is allowed. ♦ ♦...

  • Page 223: Removing And Installing Inner Window Slot Seal

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 2.14 Removing and installing inner window slot seal Note Removal and installation are only described for the left window slot inner seal. Removal and installation of the right window slot outer seal are similar.

  • Page 224: Sunroof

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 60 – Sunroof Sliding sunroof ⇒ “1.1 Assembly overview - sliding sunroof”, page 216 ⇒ “1.2 Assembly overview - wind deflector”, page 218 ⇒ “1.3 Removing and installing sunroof panel”, page 218 ⇒...
  • Page 225 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1 - Rear glass panel ❑ Removing and installing ⇒ page 222 Adjusting ⇒ page 232 2 - Bolt ❑ Qty. 12 ❑ 7 Nm 3 - Seal ❑...

  • Page 226: Assembly Overview - Wind Deflector

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 19 - Electrical connectors 20 - Trim 21 - Bolt ❑ Qty. 6 ❑ 7 Nm 22 - Front glass panel ❑ Removing and installing ⇒...
  • Page 227 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1783- Removing – Open glass panel -2- until trims -1- are accessible. – Slide interior trims -1- out towards rear in -direction of arrow-.
  • Page 228 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Unscrew bolts -2- from glass panel -1- on left and right. – Lift out glass panel upwards. Installing Note New bolts must always be used when installing glass panel.
  • Page 229 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – If necessary, shift tilting mechanism -3- on both sides until tilt mechanism has lowered completely. – Insert glass panel -1- from above into tilting mechanism and screw in bolts -2- but do not tighten.

  • Page 230: Removing And Installing Rear Sunroof Panel

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Place trim -1- onto glass panel -2- and push onto fasteners. Note After the glass panel has been replaced, a basic setting must be performed.
  • Page 231 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1783- Removing Note To unscrew bolts, use a magnetic tool so that bolts do not fall into panoramic sliding roof guide.
  • Page 232 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Unscrew bolts -2- from glass panel -1- on left and right. – Unclip trim -1- in direction of -arrow a- and remove. – Unscrew bolts -3- from retaining plate -2-.
  • Page 233 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Lift rear glass panel -1- at front -arrows a-. – Swing out rear glass panel -1- upwards -arrows b- under panel flange -2-. Installing Note New bolts must always be used when installing glass panel.
  • Page 234 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Install in reverse order of removal, observing the following: – Swing in rear glass panel -1- at an angle from above under panel flange -2-.
  • Page 235 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Insert bolts -2-; do not tighten. – Trim -1- is not installed until all bolts have been tightened. 1. Sliding sunroof...
  • Page 236 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Insert bolts -2-; do not tighten. – Install front glass panel ⇒ page 218 – Adjusting rear glass panel -1- ⇒ page 229 – After adjusting rear glass panel, tighten bolts.

  • Page 237: Adjusting Sunroof Panel

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Adjusting sunroof panel ⇒ “1.5.1 Checking height adjustment”, page 229 ⇒ “1.5.2 Adjusting front glass panel”, page 231 ⇒ “1.5.3 Adjusting rear glass panel”, page 232 1.5.1...
  • Page 238 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Checking height adjustment – Check adjustment of front glass panel -1- and rear glass panel -2- with a depth gauge. ♦ Dimension -a-: 1.5 ± 1 mm ♦...
  • Page 239 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1.5.2 Adjusting front glass panel Note The glass panel height adjustment is performed after the glass panel has been closed from slide open position. – Remove trim ⇒...
  • Page 240 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1.5.3 Adjusting rear glass panel – Pull inner seal -5- off assembly frame. – Loosen bolts -4- for rear glass panel -3-. – Adjust rear glass panel -3- according to dimensions ⇒...

  • Page 241: Removing And Installing Sliding Sunroof Seals

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing sliding sunroof seals ⇒ “1.6.1 Removing and installing rear panel seal”, page 233 ⇒ “1.6.2 Removing and installing the exterior seal”, page 234 1.6.1...
  • Page 242 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Press seal in side area -4- into glass panel mounting bracket -1-. – Install rear glass panel ⇒ page 222 1.6.2 Removing and installing the exterior...
  • Page 243 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove assembly frame ⇒ page 249 – Pull exterior seal -1- with bonding area -3- from roof -2-. Installing 1. Sliding sunroof...
  • Page 244 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove existing adhesive residues with adhesive strip re‐ mover - VAS 6349- . – Entire bonding surface on roof cut-out must be free of dust and grease.

  • Page 245: Removing And Installing Wind Deflector

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing wind deflector Removing – Open front glass panel completely. – Using a screwdriver -2-, lift out retaining hook from frame -arrow a-.

  • Page 246: Removing And Installing Sunroof Motor V1

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Position wind deflector -1- with retaining hooks in holes. – Push wind deflector backwards until retaining hooks engage audibly in frame. Removing and installing sunroof motor - Special tools and workshop equipment required ♦...
  • Page 247 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Removing lights and front operating unit ⇒ Electrical system; Rep. gr. 96 ; Lights and switches in roof trim . – Unscrew bolts -3-.
  • Page 248 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 With front glass panel removed: – Push tilt mechanism fully forwards on both sides until it is completely lowered. – Install sunroof motor -1- and tighten bolts -3-.

  • Page 249: Removing And Installing Sunroof Roller Blind Motor V260

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing sunroof roller blind motor - V260- Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1783- Removing – Remove moulded headliner ⇒ General body repairs, interior;...

  • Page 250: Removing And Installing Sunroof Roller Blind Control Unit J394

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove front glass panel ⇒ page 218 – Remove rear glass panel ⇒ page 222 – Remove assembly frame ⇒ page 249 – Separate electrical connector -4- on roller blind motor -1-.

  • Page 251: Removing And Installing Sliding Sunroof Adjustment Control Unit J245

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove moulded headliner ⇒ General body repairs, interior; Rep. gr. 70 ; Roof trim . – Release retaining hooks -3- -arrows a-. – Slightly lift control unit -1-, and pull it out of bracket -2- -arrows b-.

  • Page 252: Removing And Installing Sunroof Roller Blind

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – Remove moulded headliner ⇒ General body repairs, interior; Rep. gr. 70 ; Roof trim . – Release retaining hooks -3- -arrows a-. – Slightly lift control unit -1-, and pull it out of bracket -2- -arrows b-.
  • Page 253 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1783- Removing Note In the event of power failure, the sunroof sun blind can be moved by turning the sunroof sun blind motor with a commercially available hexagon key to removal position (fully open).
  • Page 254 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove moulded headliner ⇒ General body repairs, interior; Rep. gr. 70 ; Roof trim . – Remove front glass panel ⇒ page 218 – Remove rear glass panel ⇒...
  • Page 255 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Guide roller blind into assembly frame from above at an angle. – Pull roller blind -2- into guide rails parallel by hand. 1. Sliding sunroof...
  • Page 256 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Tighten bolts on left and right -1-. – Install roller blind motor ⇒ page 241 – Install assembly frame ⇒ page 249 – Install rear glass panel ⇒...

  • Page 257: Removing And Installing Sliding Sunroof Frame

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1.13 Removing and installing sliding sunroof frame Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1783- Removing Note A second mechanic is required for removing and installing as‐...
  • Page 258 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove moulded headliner ⇒ General body repairs, interior; Rep. gr. 70 ; Roof trim . – Pull water drain hoses from fittings. – Disconnect connector to wiring harness on sliding roof motor.
  • Page 259 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Lift assembly frame -1- into vehicle with the help of at least a second mechanic. – When bolting assembly frame -1-, use 2 cylindrical pins (re‐...

  • Page 260: Removing And Installing Rear Part

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Tighten numbered bolts following the specified sequence -1 to 9-. – Tighten remaining bolts -arrows- in any sequence. The remaining installation steps are carried out in the reverse se‐...
  • Page 261 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1783- Removing – Remove moulded headliner ⇒ General body repairs, interior; Rep. gr. 70 ; Roof trim . – Remove front glass panel ⇒...
  • Page 262 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Release wiring harness from rear section. – Unscrew bolts -2-. – Separate bonded joint -5- with a knife. – Pull entire rear section -1- with followers -4- from assembly frame -3- in -direction of arrow-.
  • Page 263 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Follower -1- and cable for roller blind -3- are located in lower guide channel. Cable for glass panel -2- is located in upper guide channel.
  • Page 264 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note Before installation, checking assembly frame for leaks is recommended. – Seal water drain fitting -3-. – Fill marked area -4- between rear section -2- and assembly frame -5- with water.

  • Page 265: Removing And Installing Tilt Mechanism For Sliding Sunroof

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note A basic setting should be carried out after completing the work. ♦ The roll-back function is disabled during the basic setting process. ♦ The basic setting is carried out with the ⇒ Vehicle diagnostic tester.
  • Page 266 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove assembly frame ⇒ page 249 – Remove sliding roof motor ⇒ page 241 – Remove rear section from assembly frame ⇒ page 252 –...

  • Page 267: Removing And Installing Sunroof Roller Blind Cables

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Slide tilting mechanism -1- into guide rails -5- together with Bowden cables and followers -3-. The remaining installation steps are carried out in the reverse se‐...
  • Page 268 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove front glass panel ⇒ page 218 – Remove rear glass panel ⇒ page 222 – Remove roller blind ⇒ page 244 – Remove assembly frame ⇒...
  • Page 269 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Slide Bowden cables -2- into guide rails together with followers -1-. The remaining installation steps are carried out in the reverse se‐ quence of removal.

  • Page 270: Operating Without Current

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1.17 Operating without current 1.17.1 Glass panel Note In the event of power failure, front glass panel near to sliding sunroof motor can be moved by hand using a ♦...
  • Page 271 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1.17.2 Sun blind Note In the event of power failure, sunroof sun blind can be moved ♦ by hand on sunroof sun blind motor using a commercially available hexagon key.

  • Page 272: Water Drain Hoses

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Water drain hoses ⇒ “2.1 Assembly overview - water drain hoses”, page 264 ⇒ “2.2 Removing and installing water drain hoses”, page 265 ⇒ “2.3 Cleaning water drainage hoses”, page 267...

  • Page 273: Removing And Installing Water Drain Hoses

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing water drain ho‐ ⇒ page 265 ⇒ page 266 2.2.1 Removing and installing water drain hoses at front Removing The front water drain hoses are routed in the A-pillars and end in the plenum chamber.
  • Page 274 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing Install in reverse order of removal, observing the following: – Push water drain hose -1- into drain valve -5- as far as marking -4-.

  • Page 275: Cleaning Water Drainage Hoses

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 partment trims; Removing and installing luggage compartment side trim . – Pull water drain hose -1- out of clips -2-. – Pull water drain hose -1- out of drain valve -4- and off assembly frame -6-.
  • Page 276 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Front water drain hoses The front water drain hoses are routed in the A-pillars and end in the plenum chamber. – Remove plenum chamber cover ⇒...

  • Page 277: Bumpers

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 63 – Bumpers Bumper, front ⇒ “1.1 Assembly overview - bumper cover”, page 269 ⇒ “1.2 Assembly overview - add-on parts”, page 271 ⇒ “1.3 Assembly overview - impact bar”, page 277 ⇒...
  • Page 278 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1 - Bumper cover ❑ Material PP/EPDM. ❑ Removing and installing ⇒ page 278 2 - Centre hex studs ❑ Qty. 2 on each side ❑...

  • Page 279: Assembly Overview - Add-On Parts

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - add-on parts ⇒ “1.2.1 Assembly overview - front bumper cover add-on parts, onroad version”, page 271 ⇒ “1.2.2 Assembly overview - front bumper cover add-on parts, offroad version”, page 272...
  • Page 280 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 9 - Reinforcing member ❑ Left and right ❑ Engaged in front bumper cover ❑ Can only be removed with front bumper cover removed 10 - Radiator grille ❑...
  • Page 281 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 7 - Fog light trim ❑ Left and right ❑ Pull forwards out of detent. 8 - Skid plate ❑ Engaged in front bumper cover ❑...
  • Page 282 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note Spoilers -4- and skid plates -3- manufactured after 08.2016 have a slightly different shape. ♦ Spoilers -4- and underbody guards -3- must always be replaced together on vehicles ► 08.2016.
  • Page 283 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1 - Radiator grille ❑ Can only be removed with front bumper cover removed ❑ Removing and installing ⇒ page 347 2 - Reinforcing member ❑...
  • Page 284 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ❑ Cannot be removed intact 11 - Top trim strip ❑ Engaged in air intake grille ❑ Cannot be removed intact 12 - Lower trim strip ❑...

  • Page 285: Assembly Overview - Impact Bar

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - impact bar Note Different versions depending on model version; for allocation refer to ⇒ Electronic parts catalogue ETKA 1 - Impact bar...

  • Page 286: Removing And Installing Bumper Cover

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ❑ 8 Nm 10 - Radius rod Removing and installing bumper cover Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1783- Rep. gr.63 - Bumpers...
  • Page 287 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing Note The removal and installation procedures for front bumper cover may have to be revised slightly depending ♦ on model variations. The bumper cover is removed together with the radiator grille.
  • Page 288 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing Install in reverse order of removal, observing the following: Further installation requires the assistance of a second mechanic. Note When positioning the bumper cover, make sure that the front wheel housing liner is correctly seated.

  • Page 289: Repairing Bumper Cover

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Observe gaps/shut lines ⇒ Body Repairs; Rep. gr. 00 ; Panel gaps; Body – front . Specified torques ♦ ⇒ “1.1 Assembly overview - bumper cover”, page 269 Repairing bumper cover ⇒...
  • Page 290 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Stamping holes Note Stamping holes is described for the left side. The procedure for the right-hand side is basically the same. ♦ The park assist brackets are installed after the bumper cover has been painted.
  • Page 291 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Fit assembly tool for park assist steering sensors - VAS 895 011- with bolt head -1-, washer -2- and counter-support -3- from inside of bumper cover -5-.
  • Page 292 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing brackets for park assist steering Note Installation of the park assist bracket is described for the left-hand side. The procedure for the right-hand ♦...
  • Page 293 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – When the spacer -2- rests against the surface, switch off the hand unit - VAS 6872/1- . – Allow the clip to cool down for 10 s. Do not move the hand unit - VAS 6872/1- during this time.

  • Page 294: Bumper, Rear

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Bumper, rear ⇒ “2.1 Assembly overview - bumper cover”, page 286 ⇒ “2.2 Assembly overview - guides for bumper cover”, page 287 ⇒ “2.3 Assembly overview - add-on parts”, page 288 ⇒...

  • Page 295: Assembly Overview - Guides For Bumper Cover

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - guides for bumper cover Note Different versions depending on model version; for allocation refer to ⇒ Electronic parts catalogue ETKA 1 - Guide profile ❑...

  • Page 296: Assembly Overview - Add-On Parts

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - add-on parts ⇒ “2.3.1 Assembly overview - add-on parts”, page 288 ⇒ “2.3.2 Assembly overview – add-on parts, R-Line ”, page 289 2.3.1...
  • Page 297 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 2.3.2 Assembly overview – add-on parts, »R-Line« Note Different versions depending on model version; for allocation refer to ⇒ Electronic parts catalogue ETKA 1 - Bumper cover ❑...

  • Page 298: Assembly Overview - Impact Bar

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - impact bar Note Different versions depending on model version; for allocation refer to ⇒ Electronic parts catalogue ETKA 1 - Impact bar ❑...
  • Page 299 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1783- Removing Note The removal and installation procedures for the bumper cover may vary slightly, depending on vehicle model. – Remove tail lights in side panel ⇒ Electrical system; Rep. gr.
  • Page 300 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Unscrew bolts -6- on left and right in area of wheel housing liner. – Unscrew bolts -5- on left and right, pointing upwards. – Unscrew bolts -7- from underneath.
  • Page 301 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing Install in reverse order of removal, observing the following: Further installation requires the assistance of a second mechanic. – If present, connect connectors to electrical components.

  • Page 302: Removing And Installing Impact Bar

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Specified torques ♦ ⇒ “2.1 Assembly overview - bumper cover”, page 286 Removing and installing impact bar Removing – Unscrew bolts -2-. – Lift out impact bar -1- with guides -3- upwards -arrows a- from tabs -4- in cross panel.
  • Page 303 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing Install in reverse order of removal, observing the following: – Guide impact bar -1- up to vehicle -arrow a-. – Guide impact bar -1- with guides -3- from top to bottom -arrow b- into tabs -4- in cross panel.

  • Page 304: Repairing Bumper Cover

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Repairing bumper cover ⇒ “2.7.1 Repairing bumper cover”, page 296 ⇒ “2.7.2 Installing brackets for parking aid senders”, page 296 ⇒ “2.7.3 Installing brackets for park assist steering”, page 301 2.7.1...
  • Page 305 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Bonding agent for plastics ⇒ Electronic Parts Cata‐ logue (ETKA) ♦ Cleaning solution ⇒ Electronic Parts Cata‐ logue (ETKA) ♦ Primer applicator ⇒ Electronic Parts Cata‐...
  • Page 306 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Fit screw-hole punch - VAS 6614/9- -1-, washer -2- and coun‐ ter-support -3- from inside of bumper cover -5-. – Screw on hole punch -4- from outside of bumper cover -5-.
  • Page 307 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Note alignment of brackets after aligning sensors -arrows-. – Refer to diagram for alignment of sensors. – Connections of outer sensors -1- point towards outside -arrows-.
  • Page 308 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Lightly sand inside of bumper cover -6- and clean thoroughly. – Apply a very thin layer of bonding agent for plastics to bumper cover and bracket and allow to flash off for 10 minutes.
  • Page 309 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 In this time, the bumper cover must remain where it is. Do not move it. 2.7.3 Installing brackets for park assist steer‐ Special tools and workshop equipment required ♦...
  • Page 310 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Stamping holes Note Stamping holes is described for the left side. The procedure for the right-hand side is basically the same. ♦ The park assist brackets are installed after the bumper cover has been painted.
  • Page 311 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Fit screw-hole punch - VAS 6614/9- -1-, washer -2- and coun‐ ter-support -3- from inside of bumper cover -5-. – Screw on hole punch -4- from outside of bumper cover -5-.
  • Page 312 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing brackets for park assist steering Note Installation of the park assist bracket is described for the left-hand side. The procedure for the right-hand ♦...
  • Page 313 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – When the spacer -2- rests against the surface, switch off the hand unit - VAS 6872/1- . – Allow the clip to cool down for 10 s. Do not move the hand unit - VAS 6872/1- during this time.

  • Page 314: Glazing

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 64 – Glazing Repair notes ⇒ “1.1 Minimum curing periods for bonded windows”, page 306 ⇒ “1.2 Window repair”, page 306 ⇒ “1.3 Installation instructions for bonded windows”, page 307 ⇒...

  • Page 315: Installation Instructions For Bonded Windows

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installation instructions for bonded win‐ dows ⇒ “1.3.1 Fitting instructions”, page 307 ⇒ “1.3.2 Materials”, page 307 1.3.1 Fitting instructions – Apply adhesive sealing material -1- in continuous bead, hold‐...

  • Page 316: Preparing Old Undamaged Windows For Fitting

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Double cartridge gun - VAS 5237- must be used to apply these materials. Heat according to manufacturer’s instructions using cartridge heater - V.A.G 1939- .

  • Page 317: Preparing New Windows For Installing

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Preparing new windows for installing Note The area on which the adhesive bead is applied is not pre‐ ♦ coated or primed. The relevant area is a ceramic coating.
  • Page 318 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note The distance between glass/paint primer as well as adhesive bead and the outer edge of the windscreen differs in the lower area of the windscreen.

  • Page 319: Preparing Body Flange For Fitting

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Preparing body flange for fitting ♦ Cut back residual adhesive sealant to 1 to 2 m shortly before bonding window back in. ♦ Do not damage primer and paintwork structure when doing this.
  • Page 320 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note When cleaning the vehicle interior, do not press freshly instal‐ ♦ led window outwards. Otherwise, the window will be detached. ♦ – First, clean the painted surface roughly with a dry cloth. Re‐...

  • Page 321: Windscreen

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Windscreen ⇒ “2.1 Assembly overview - windscreen”, page 313 ⇒ “2.2 Removing and installing windscreen”, page 314 Assembly overview - windscreen 1 - Windscreen ❑ Removing and installing ⇒...

  • Page 322: Removing And Installing Windscreen

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing windscreen ⇒ “2.2.1 Removing and installing windscreen”, page 314 ⇒ “2.2.2 Removing broken windscreen”, page 320 2.2.1 Removing and installing windscreen Note The removal of a bonded window is described using the Re‐...
  • Page 323 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Double cartridge gun - VAS 5237- Removing – Remove A-pillar upper trims on left and right ⇒ General body repairs, interior; Rep. gr. 70 ; Trims, interior; Removing and installing A-pillar trim .
  • Page 324 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Only for vehicles with windscreen heater – Unscrew securing nut -6-. – Bond cable -5- to windscreen. – Separate electrical connectors -1 and 3-. – Bond cables -2 and 4- to windscreen.
  • Page 325 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Slide suitable covering film - V.A.G 1474/8- between wind‐ screen and dash panel. – Pull end of cutting cord -1- through adhesive sealing material into inside of vehicle using awl - V.A.G 1474/2- .
  • Page 326 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Secure inside end of cutting cord against falling out using Pull toggle - V.A.G 1351/1- -3-. – Insert cutting cord -2- into window flange using tube -1-.
  • Page 327 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Put cutting cord around suction cups of reel device -arrow-. – Use plastic wedge -2- to press cutting cord against windscreen while cutting in order to have clearance at window flange and dash panel.
  • Page 328 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 camera for driver assist systems; Calibrating front camera for driver assist systems . – Preparing old undamaged window for glazing ⇒ page 308 – Preparing new window for glazing ⇒...

  • Page 329: Rear Windscreen

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Rear windscreen ⇒ “3.1 Assembly overview - rear window”, page 321 ⇒ “3.2 Removing and installing rear window”, page 322 Assembly overview - rear window 1 - Rear windscreen ❑...

  • Page 330: Removing And Installing Rear Window

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing rear window ⇒ “3.2.1 Removing and installing rear window”, page 322 ⇒ “3.2.2 Removing broken rear window”, page 325 3.2.1 Removing and installing rear window Note The removal of a bonded window is described using the Re‐...
  • Page 331 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing Note If the rear window is reused, make sure that the electrical connections for the rear window heating are not damaged. – On »R-Line« vehicles, remove spoiler ⇒...
  • Page 332 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note It is essential to use the protective film or the plastic strip - V.A.G 1474/15- in order to protect the metal flange. – Carefully guide protective film -4- or plastic strip - V.A.G 1474/15- between rear window and metal flange.
  • Page 333 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Installation instructions ⇒ page 307 – Minimum curing period ⇒ page 306 3.2.2 Removing broken rear window – Protect body and interior from glass splinters.

  • Page 334: Side Window

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Side window ⇒ “4.1 Assembly overview - rear side windows”, page 326 ⇒ “4.2 Removing and installing rear side window”, page 327 Assembly overview - rear side windows 1 - Side window ❑...

  • Page 335: Removing And Installing Rear Side Window

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing rear side win‐ ⇒ “4.2.1 Removing and installing rear side window”, page 327 ⇒ “4.2.2 Removing broken rear side window”, page 331 4.2.1...
  • Page 336 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove side trim ⇒ General body repairs, interior; Rep. gr. 70 ; Trims, interior; Fitting location overview - trims, interior . Protect surrounding parts against damage.
  • Page 337 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Insert cutting cord -1- behind seal in window flange with aid of tube -2-. – Secure one end of cord -1- to pull handle - V.A.G 1351/1- to counterhold.
  • Page 338 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Pull other end of cord -1- through adhesive sealant as well. – Secure other end of cord to reel device - V.A.G 1654 A- -3-.
  • Page 339 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Preparing old undamaged window for glazing ⇒ page 308 – Preparing new window for glazing ⇒ page 309 – Preparing body flange for glazing ⇒...

  • Page 340: Door Windows

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Door windows ⇒ “5.1 Assembly overview - front door window”, page 332 ⇒ “5.2 Assembly overview - rear door window”, page 333 ⇒ “5.3 Removing and installing front door window”, page 333 ⇒...

  • Page 341: Assembly Overview - Rear Door Window

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - rear door window 1 - Rear door 2 - Bolt ❑ Qty. 2 ❑ 6 Nm 3 - Stickers ❑ Qty. 2 ❑...
  • Page 342 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1783- Note Removal and installation are described only for the right door window. The left side is similar. Removing Rep. gr.64 - Glazing...
  • Page 343 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove front door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Front door trims; Removing and installing front door trim . – Remove inner window slot seal ⇒...
  • Page 344 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Lift door window -1- from behind and swing forwards out of window channels -2- -arrow-. Installing – Insert door window -1- into window channels -2- -arrow-.

  • Page 345: Removing And Installing Rear Door Window

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Press door window -2- into mounting for door window until re‐ taining hooks -7- in door window engage. The remaining installation steps are carried out in the reverse se‐...
  • Page 346 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove rear door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Rear door trims; Removing and installing rear door trim . – Remove inner door cover -9-.
  • Page 347 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note When screwing bolt into spreader plug, do not apply excessive pressure on plug. It otherwise falls inwards into door. – Pull spreader plug -6- out of window regulator guide -4- and, in doing so, out of door window.
  • Page 348 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing Note When installing door window, always renew spreader plug and ♦ spreader pin. Before inserting spreader plug -2- and spreader pin -3-, check ♦...

  • Page 349: Removing And Installing Fixed Front Door Window

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing fixed front door window Removing – Remove front door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Front door trims; Removing and installing front door trim .

  • Page 350: Removing And Installing Fixed Rear Door Window

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Slide door window -1- into door -arrow a-. – Push door window -1- against door until clips -2- engage au‐ dibly -arrow b-. – Door window seal must be seated firmly in door frame -3-.
  • Page 351 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove door trim panel ⇒ General body repairs, interior; Rep. gr. 70 ; Rear door trim panels; Removing and installing rear door trim panel .
  • Page 352 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Slide door window -1- into door -arrow a-. – Push door window against door -5- until clips -6- engage au‐ dibly -arrows-. – Tighten bolts -4-.

  • Page 353: Exterior Equipment

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 66 – Exterior equipment Radiator grille and front trim ⇒ “1.1 Assembly overview - radiator grille”, page 345 ⇒ “1.2 Removing and installing radiator grille”, page 347 Assembly overview - radiator grille ⇒...
  • Page 354 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1.1.2 Assembly overview - radiator grille »R-Line« 1 - Radiator grille ❑ Different versions, for allocation refer to ⇒ Electronic parts cata‐ logue (ETKA) .

  • Page 355: Removing And Installing Radiator Grille

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing radiator grille Removing Note The removal and installation procedures for the radiator grille may have to be modified slightly depending on the model.
  • Page 356 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing Install in reverse order of removal, observing the following: – Insert radiator grille -1- in front bumper cover. – Install adaptive cruise control unit - J428- -3- ⇒ Electrical sys‐...
  • Page 357 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Volkswagen Technical Site: http://vwts.ru http://vwts.info – With slight pressure, push radiator grille -1- into catches -6- of bumper cover -arrows a-. – Align radiator grille -arrows b-.

  • Page 358: Spoiler

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Spoiler ⇒ “2.1 Assembly overview - spoiler”, page 350 ⇒ “2.2 Removing and installing spoiler”, page 351 Assembly overview - spoiler 1 - Rear lid ❑...

  • Page 359: Removing And Installing Spoiler

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing spoiler ⇒ “2.2.1 Repair notes”, page 351 ⇒ “2.2.2 Removing and installing spoiler”, page 351 ⇒ “2.2.3 Removing and installing trim”, page 354 2.2.1...
  • Page 360 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Hand-cartridge gun - V.A.G 1628- ♦ Adhesive strip remover - VAS 6349- ♦ Assembly adhesive ⇒ Electronic parts catalogue (ETKA) Rep. gr.66 - Exterior equipment...
  • Page 361 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – Remove any soiling from gaps. – Mask off all adjacent painted surfaces and the gap between roof and rear lid. – Thread in cutting cord -2- at one corner between rear lid and spoiler -1-.
  • Page 362 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Using an applicator, apply the activator evenly and in one stroke. Drying time approx. 10 minutes. – Then, immediately attach the new spoiler at the prescribed positions using adhesive dots.
  • Page 363 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Hot-air blower - V.A.G 1416- Fitting instructions ♦ If trim is installed for the first time on a new vehicle or a newly painted surface, the procedure in ⇒ Paintwork manual ⇒...

  • Page 364: Mouldings, Trims, Extensions

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Mouldings, trims, extensions ⇒ “3.1 Assembly overview - water deflector”, page 356 ⇒ “3.2 Assembly overview - wheel arch covers”, page 358 ⇒ “3.3 Assembly overview - heat shield”, page 359 ⇒...
  • Page 365 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1 - Water deflector ❑ Removing and installing ⇒ page 360 2 - Retaining strip – During removal, drill out rivet heads and chop through rivet shanks.

  • Page 366: Assembly Overview - Wheel Arch Covers

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - wheel arch covers Note The illustrations show the left-hand side. The right side is analogous. ♦ Different versions depending on model version; for allocation refer to ⇒ Electronic parts catalogue ETKA ♦...

  • Page 367: Assembly Overview - Heat Shield

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - heat shield 1 - Underbody heat shield ❑ Removing and installing ⇒ page 381 2 - Clamping washer ❑ Qty. 6 3 - Heat shield for centre ex‐...

  • Page 368: Removing And Installing Water Deflector

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing water deflector Note Removal and installation are described only for the left side. Removal and installation of the right side are similar.

  • Page 369: Removing And Installing Cover

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing cover ⇒ “3.5.2 Removing and installing front door cover”, page 361 ⇒ “3.5.3 Removing and installing rear door cover”, page 364 3.5.1...
  • Page 370 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Hot-air blower - V.A.G 1416- Rep. gr.66 - Exterior equipment...
  • Page 371 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing Note The removal and installation procedures for front door cover may have to be revised slightly depending on ♦ model variations. The removal and installation sequence is for the front left door cover only. Removal and installation of the ♦...
  • Page 372 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Follow installation instructions ⇒ page 361 – Check grommets -3- and clips -2- for damage, and renew them if necessary. – Push cover -1- from below onto door -4- -arrows a-.
  • Page 373 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing Note The removal and installation procedures for rear door cover may have to be revised slightly depending on ♦ model variations. The removal and installation sequence is for the rear left door cover only. Removal and installation of the ♦...
  • Page 374 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing Install in reverse order of removal, observing the following: Follow installation instructions ⇒ page 361 – Check grommets -3- and clips -2- for damage, and renew them if necessary.

  • Page 375: Removing And Installing B-Pillar Trim On Door

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing B-pillar trim on door ⇒ “3.6.1 Removing and installing B-pillar trim on front door”, page ⇒ “3.6.2 Removing and installing B-pillar trim on rear door”, page 3.6.1...
  • Page 376 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Push B-pillar trim -1- downwards and pull off door frame. – Pull out B-pillar trim -1- upwards. Installing – Position B-pillar trim -1- on door frame.

  • Page 377: Removing And Installing Trim Strip

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Pull window channel -3- in area of B-pillar trim-1- out of door frame. – Unclip spreader rivets -2-. – Push B-pillar trim -1- downwards and pull off door frame.
  • Page 378 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – Detach trim strip -1- from clips -3-, and pull it out of window channel -2-. Installing – Push trim strip -1- into window channel -2- until window chan‐...

  • Page 379: Removing And Installing Entry Moulding

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 3.7.2 Removing and installing window channel trim strip of rear door Removing – Detach trim strip -1- from clips -3-, and pull it out of window channel -2-.
  • Page 380 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Adhesive strip remover - VAS 6349- ♦ If a sill panel trim is installed for the first time on a new vehicle or on newly painted surfaces, the procedure in ⇒ Workshop manual “Paint”;...
  • Page 381 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing Note Sill panel trim cannot be removed without being damaged. ♦ Different versions depending on model version; for allocation refer to ⇒ Electronic parts catalogue ETKA ♦...

  • Page 382: Removing And Installing Wheel Arch Covers

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Make sure that dimension -a- of 12 mm between metal flange and sill panel trim is adhered to over the entire length of the sill panel trim.
  • Page 383 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing Note Removal and installation are described only for the left wheel arch cover. The removal and installation of ♦ the right wheel arch cover are similar.
  • Page 384 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing Install in reverse order of removal, observing the following: – Renew damaged clips -5- and grommets -4-. – Press wheel arch cover -1- with clips -5- into grommets -4- on vehicle -arrow a-.
  • Page 385 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Hot-air blower - V.A.G 1416- ♦ Removal wedge - 3409- Fitting instructions ♦ Wheel housing trim cannot be removed without being dam‐ aged. ♦ Remove any adhesive residue from wheel arch cover.
  • Page 386 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Before removing, heat wheel housing trim -1- in area of bond‐ ing surface -3- with hot air blower - V.A.G 1416- . – Carefully guide removal wedge - 3409- between wheel hous‐...
  • Page 387 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing Note Removal and installation are described only for the left wheel arch cover. The removal and installation of ♦ the right wheel arch cover are similar.
  • Page 388 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing Install in reverse order of removal, observing the following: – Renew damaged clips -2- and grommets -4-. – Press cover -1- with clips -2- into grommets -4- on vehicle.

  • Page 389: Removing And Installing Underbody Heat Shield

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 3.10 Removing and installing underbody heat shield ⇒ “3.10.1 Removing and installing underbody heat shield”, page 381 ⇒ “3.10.2 Removing and installing heat shield for centre exhaust system”, page 382...
  • Page 390 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove rear exhaust system ⇒ Rep. gr. 26 ; Exhaust system/ silencer; Assembly overview - silencers . – Detach lock washers -4- (qty. 6) and remove tunnel heat shield -1- to the back.
  • Page 391 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing Install in reverse order. 3.10.3 Removing and installing heat shield for rear silencer Special tools and workshop equipment required ♦ Engine and gearbox jack - V.A.G 1383 A- Note Slight discrepancies may need to be allowed for depending on the type of engine.
  • Page 392 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – Loosen bracket for rear silencer and slightly lower using the engine and gearbox jack - V.A.G 1383 A- ⇒ Rep. gr. 26 ;...

  • Page 393: Noise Insulation

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Noise insulation ⇒ “4.1 Assembly overview - noise insulation”, page 385 Assembly overview - noise insulation ⇒ “4.1.1 Assembly overview - short noise insulation”, page 385 ⇒...
  • Page 394 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 4.1.2 Assembly overview - long noise insulation Note Slight discrepancies may need to be allowed for depending on the type of engine. 1 - Short noise insulation ❑...
  • Page 395 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 4.1.3 Assembly overview - noise insulation extension 1 - Noise insulation extension ❑ Removing: – Release clips -2- and unscrew bolts -3-. – Remove noise insula‐...
  • Page 396 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 4.1.4 Assembly overview - skid plate Note Slight discrepancies may need to be allowed for depending on the type of engine. 1 - Skid plate ❑...

  • Page 397: Underbody Cladding

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Underbody cladding ⇒ “5.1 Overview of fitting locations - trim”, page 389 ⇒ “5.2 Removing and installing underbody cladding”, page 390 ⇒ “5.3 Removing and installing tunnel cross-piece”, page 395...

  • Page 398: Removing And Installing Underbody Cladding

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing underbody cladding ⇒ “5.2.1 Removing and installing underbody cladding”, page 390 ⇒ “5.2.2 Removing and installing centre underbody cladding”, page 392 ⇒ “5.2.3 Removing and installing short centre underbody clad‐...
  • Page 399 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – Remove centre underbody panels ⇒ page 390 – Release retaining tab and pull out front cover -2- or -5- in di‐ rection of travel backwards off catches.
  • Page 400 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 5.2.2 Removing and installing centre underbody cladding Note Slight discrepancies may need to be allowed for depending on the type of engine. Removing Unclip spreader rivet -2- and remove centre underbody cladding.
  • Page 401 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1783- Note Slight discrepancies may need to be allowed for depending on the type of engine. Removing Unclip spreader rivet -2- and remove centre underbody cladding.
  • Page 402 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Unscrew bolt -3-. Installing Install in reverse order. Specified torques • ⇒ “5.1 Overview of fitting locations - trim”, page 389 5.2.4 Removing and installing rear underbody...

  • Page 403: Removing And Installing Tunnel Cross-Piece

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Loosen lock washer -3-. – Unclip spreader rivet -2- and remove bolt -4-. – Remove rear underbody panel -1-. Installing Install in the reverse order of removal observing the following: Specified torques •...
  • Page 404 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 ♦ Torque wrench - V.A.G 1331- Removing front tunnel cross-piece – If fitted, remove centre underbody cladding ⇒ page 390 – Unscrew bolts -2-. – Remove front tunnel cross-piece -1-.
  • Page 405 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove hexagon nuts -4-. – Remove front tunnel cross-piece -3-. Installing Install in the reverse order of removal observing the following: Specified torques ♦...

  • Page 406: Roof Moulding And Roof Railing

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Roof moulding and roof railing ⇒ “6.1 Assembly overview - roof railing”, page 398 ⇒ “6.2 Removing and installing roof railing”, page 399 Assembly overview - roof railing 1 - Roof railing ❑...

  • Page 407: Removing And Installing Roof Railing

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing roof railing Removing – Remove moulded headliner ⇒ General body repairs, interior; Rep. gr. 70 ; Roof trim . – Unscrew hexagon nuts -2- at front and rear.

  • Page 408: Exterior Mirror

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Exterior mirror ⇒ “7.1 Assembly overview - exterior mirror”, page 400 ⇒ “7.2 Removing and installing exterior mirror”, page 401 ⇒ “7.3 Removing and installing mirror glass”, page 404 ⇒...

  • Page 409: Removing And Installing Exterior Mirror

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 13 - Ambient light ❑ Removing and installing ⇒ Electrical system; Rep. gr. 94 ; Lights in exterior mirror; Removing and installing entry light in exterior mirror 14 - Turn signal ❑...
  • Page 410 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing Note The removal and installation sequence is for the left exterior mirror only. The right side is similar. ♦ The cables and connectors in a new exterior mirror are always ready for the highest equipment level.
  • Page 411 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Prepare exterior mirror for painting ⇒ page 403 – Grommet -2- must be inserted properly. – Then check function. Specified torques ♦ ⇒ “7.1 Assembly overview - exterior mirror”, page 400 7.2.2...

  • Page 412: Removing And Installing Mirror Glass

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Installing – Install in reverse order. Removing and installing mirror glass Special tools and workshop equipment required ♦ Assembly lever - 80-200- Note Removal and installation are described only for the left mirror glass.
  • Page 413 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing CAUTION Risk of injury to hands and eyes caused by glass splinters. Risk of cuts. – Wear protective goggles. – Wear protective gloves. – Protect housing edges to prevent damage to paintwork with, for example, textile-reinforced adhesive tape.

  • Page 414: Removing And Installing Mirror Adjustment Unit

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Push mirror glass -1- centrally onto adjustment unit -2- in housing. Mirror glass engages audibly. Note When fitting the mirror glass, only press on the centre of the mir‐...
  • Page 415 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – Remove mirror glass ⇒ page 404 – Unscrew bolt -2- (qty. 1), and remove adjustment unit -1- from mirror mounting. – Swivel adjustment unit together with motor -1- to the side and pull off connector -3-.

  • Page 416: Removing And Installing Mirror Cover

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing mirror cover Note Removal and installation are described only for the left mirror cover. The right side is similar. Removing – Remove mirror glass ⇒...

  • Page 417: Removing And Installing Mirror Trim

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing mirror trim Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1783- Note Removal and installation are described only for the left mirror trim. The right side is similar.
  • Page 418 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – Remove mirror glass ⇒ page 404 – Remove mirror cover ⇒ page 408 – Unscrew bolts -2-. Installing Install in reverse order of removal, observing the following: –...

  • Page 419: Wheel Housing Liner

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Wheel housing liner ⇒ “8.1 Assembly overview - front wheel housing liner”, page 411 ⇒ “8.2 Assembly overview - rear wheel housing liner”, page 412 ⇒...

  • Page 420: Assembly Overview - Rear Wheel Housing Liner

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Assembly overview - rear wheel housing liner Note Minor differences may be encountered in respect of front wheel housing liner, depending on vehicle model. ♦...

  • Page 421: Removing And Installing Front Wheel Housing Liner

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1 - Side member cover ❑ Removing: ❑ Release rear wheel housing liner ⇒ page 413 ❑ Unscrew bolts -2- and remove sill panel cover downwards.
  • Page 422 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Note Removal and installation is described for the front left wheel housing liner only. The procedure for the right- ♦ hand side is basically the same.

  • Page 423: Removing And Installing Rear Wheel Housing Liner

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Align front wheel housing liner -1- with front bumper cover. Specified torques ♦ Bolts ⇒ “8.1 Assembly overview - front wheel housing liner”, page 411...
  • Page 424 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing – Remove wheel ⇒ Running gear, axles, steering; Rep. gr. 44 ; Wheels, tyres; Specified torque for wheel bolts . – Unscrew bolts -2-.
  • Page 425 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Specified torques ♦ Bolts ⇒ “8.2 Assembly overview - rear wheel housing liner”, page 412 8. Wheel housing liner...

  • Page 426: Lettering And Emblems

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Lettering and emblems ⇒ “9.1 Dimensions - lettering and emblems on rear”, page 418 ⇒ “9.2 Dimensions - lettering and emblems on sides”, page 421 ⇒...
  • Page 427 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Fitting instructions ♦ Heat lettering or emblem with hot air blower - V.A.G 1416- be‐ fore removing. ♦ If the lettering or emblem is removed and reinstalled, only use adhesive remover - D 002 000 10- to remove the adhesive remains.
  • Page 428 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 1 - Lettering ❑ Engine designation 2 - Lettering ❑ Technical designation ❑ Intermediate dimension -c- = 6 ± 1 mm between lettering ❑ Side dimension -d- = 35 ±...

  • Page 429: Dimensions - Lettering And Emblems On Sides

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Dimensions - lettering and emblems on sides Note Different versions depending on model version; for allocation refer to ⇒ Electronic parts catalogue ETKA 1 - Badge ❑...

  • Page 430: Removing And Installing Emblems At Vehicle Front

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Removing and installing emblems at ve‐ hicle front ⇒ “9.3.1 Removing and installing brand emblem, vehicles without adaptive cruise control unit ”, page 422 ⇒ “9.3.2 Removing and installing brand emblem, vehicles with adaptive cruise control unit J428 ”, page 423...
  • Page 431 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 9.3.2 Removing and installing brand emblem, vehicles with adaptive cruise con‐ trol unit - J428- Removing – Push seal -3- slightly to one side. – Guide screwdriver -4- through opening -arrow a-.

  • Page 432: Renewing Lettering And Badges At Rear

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Renewing lettering and badges at rear Note When fitting the lettering, observe the fitting notes ⇒ page 419 Removing – Before removing badge -1-, heat it with hot air blower - V.A.G 1416- .

  • Page 433: Renewing Lettering And Badges On Sides

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Using centring pins -2-, position emblem -1- in indentations -3- on rear lid. – Press emblem down firmly. Renewing lettering and badges on sides ⇒...

  • Page 434: Removing And Installing Lettering And Emblems For Radiator Grille

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Carefully heat up lettering -1- or -2- with hot air blower - V.A.G 1416- . – Carefully pull off lettering -1- or -2- from wing or door.

  • Page 435: Special Add-On Parts

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Special add-on parts ⇒ “10.1 Assembly overview – special add-on parts”, page 427 10.1 Assembly overview – special add-on parts 1 - Rear spoiler ❑ Removing and installing ⇒...

  • Page 436: Support

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Support ⇒ “11.1 Assembly overview - towing bracket”, page 428 ⇒ “11.2 Removing and installing towing bracket”, page 428 ⇒ “11.3 Removing and installing trigger unit”, page 431 11.1...
  • Page 437 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Remove left luggage compartment side trim ⇒ General body repairs, interior; Rep. gr. 70 ; Luggage compartment trims; Removing and installing luggage compartment side trim .
  • Page 438 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 – Install in reverse order. Note The expanding nuts -2- seal the interior against exhaust gases and must always be renewed in the event of damage.

  • Page 439: Removing And Installing Trigger Unit

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 11.3 Removing and installing trigger unit Removing – Remove bumper cover ⇒ page 290 – Remove towing bracket -4- ⇒ page 428 – Unscrew bolt -3-.
  • Page 440 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ General body repairs, exterior - Edition 01.2018 Specified torques Component Specified torque Cover 1 Nm Rep. gr.66 - Exterior equipment...

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