Page 1 Service Workshop Manual Tiguan 2016 ➤ Tiguan RUS 2017 ➤ Running gear, axles, steering Edition 02.2019 Service Department. Technical Information GETtheMANUALS.org...
Page 2 Service List of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 40 - Front suspension 42 - Rear suspension 43 - Self-levelling suspension 44 - Wheels, tyres, vehicle geometry 48 - Steering Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and...
Page 3: Table Of Contents
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Contents 00 - Technical data ........... .
Page 4 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing and installing drive shaft heat shield ........116 Dismantling and assembling drive shaft .
Page 5 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Assembly overview - rear vehicle level senders ........255 Removing and installing front vehicle level senders G78 / G289 .
Page 6 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Contents GETtheMANUALS.org...
Page 7: Technical Data
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 00 – Technical data Safety information (VRL012737; Edition 02.2019) ⇒ “1.1 Safety measures when working on vehicles with a start/ stop system”, page 1 ⇒ “1.2 Safety precautions when working on subframe”,...
Page 8: Evaluating Accident Vehicles
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Evaluating accident vehicles ⇒ “2.1 Check list for evaluating running gear on accident vehi‐ cles”, page 2 Check list for evaluating running gear on accident vehicles Damage to running gear may go unnoticed during repairs to load- bearing and suspension parts of accident vehicles.
Page 9 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Complete vehicle Also check other vehicle systems such as: ♦ Brake system including ABS ♦ Visual and functional examination of exhaust system and pas‐ senger protection Specifications for testing and adjusting can be found in the re‐...
Page 10: Repair Instructions
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Repair instructions ⇒ “3.1 Leaks at shock absorbers”, page 4 ⇒ “3.2 Noises from shock absorbers”, page 4 ⇒ “3.3 Checking shock absorbers when removed”, page 5 ⇒...
Page 11: Checking Shock Absorbers When Removed
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Checking shock absorbers when re‐ moved Defective shock absorbers can be identified by loud rumbling noises when driving, caused by wheel hopping, especially on bad roads.
Page 12: Gaskets And Seals
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ If repair work cannot be performed immediately, cover new parts which have been removed from their packing. Gaskets and seals ♦ Always renew seals and gaskets.
Page 13 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- ♦ Tensioning strap - T10038- ♦...
Page 14 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Before the respective wheel suspension is raised, the vehicle must be strapped to the lifting platform arms using tensioning straps - T10038- . WARNING If the vehicle is not strapped down, there is a danger that the vehicle will slip off the lifting platform! –...
Page 15 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- ♦ Tensioning strap - T10038- ♦...
Page 16 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Before the axle on one side is raised, both sides of the vehicle must be strapped to the lifting platform arms with tensioning straps - T10038- .
Page 17: Waste Disposal
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Waste disposal ⇒ “4.1 Releasing gas and draining front gas-filled shock absorb‐ ers”, page 11 ⇒ “4.2 Releasing gas and draining rear gas-filled shock absorb‐...
Page 18 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 4.1.2 Releasing gas and draining front gas-fil‐ led shock absorbers, DCC shock ab‐ sorbers – Clamp gas-filled shock absorber vertically in vice. WARNING Safety goggles must be worn when drilling.
Page 19: Releasing Gas And Draining Rear Gas-Filled Shock Absorbers
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Releasing gas and draining rear gas-fil‐ led shock absorbers ⇒ “4.2.1 Releasing gas and draining rear gas-filled shock absorb‐ ers, conventional shock absorbers”, page 13 ⇒...
Page 20 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 4.2.2 Releasing gas and draining rear gas-fil‐ led shock absorbers, DCC shock ab‐ sorbers – Clamp gas-filled shock absorber vertically in vice. WARNING Safety goggles must be worn when drilling.
Page 21: Front Suspension
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 40 – Front suspension Front axle ⇒ “1.1 Overview of fitting locations - front axle”, page 15 Overview of fitting locations - front axle 1 - Wheel bearing ❑...
Page 22: Subframe
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Subframe ⇒ “2.1 Assembly overview - subframe”, page 16 ⇒ “2.2 Removing and installing subframe without steering rack”, page 17 ⇒ “2.3 Removing and installing subframe with steering rack”, page ⇒...
Page 23: Removing And Installing Subframe Without Steering Rack
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 10 - Bolt ❑ Renew after removal ❑ 70 Nm +180° 11 - Right support 12 - Lower bonded rubber bush for pendulum support ❑ Renewing ⇒...
Page 24 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove lower noise insulation ⇒ General body repairs, ex‐ terior; Rep. gr. 66 ; Noise insulation; Assembly overview - noise insulation . – Remove noise insulation at rear from subframe ⇒ General body repairs, exterior;...
Page 25 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove nuts -arrows- on left and right sides of vehicle. Vehicles with vehicle level sender. – Disconnect connector -1- on front left vehicle level sender - G78- and/or front right vehicle level sender - G289- , as applicable.
Page 26 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Place engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- -1- under subframe. – Fix position of subframe ⇒...
Page 27: Removing And Installing Subframe With Steering Rack
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Position steering rack -1- on subframe. – Threaded sleeves -2- of steering rack must be inserted in holes in subframe -arrow-. – Tighten nuts -arrows-.
Page 28 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Ball joint puller - T10187- ♦ Torque wrench - V.A.G 1332- Removing – Turn steering wheel to straight-ahead position. Vehicles with mechanical ignition lock –...
Page 29 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unscrew bolt -1- from universal joint -2- and pull off universal joint in -direction of arrow-. Caution The following work must not be performed while the universal joint is separated from the steering rack: ♦...
Page 30 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove hexagon nut -1- from coupling rod -3- (left and right sides). – Pull coupling rod -3- out of anti-roll bar -2- on left and right side.
Page 31 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Disconnect connector -1- for oil level and oil temperature sender - G266- . – If installed, disconnect connector -2- on continued coolant cir‐ culation pump - V51- . To do this, open locking device -3- by pressing in direction of -arrow- and release connector.
Page 32 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Disconnect connectors -1- and -2- from steering rack. – Unclip wiring harness -1- from steering rack -2- -arrows-. RHD only – Disconnect connectors -1- and -2- from steering rack.
Page 33 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Pull out spreader clip -arrow-. – Lower subframe using engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- .
Page 34: Repairing Subframe
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten nuts -arrows-. – On vehicles with vehicle level sender, carry out basic settings for wheel damper electronics ⇒ Vehicle diagnostic tester Specified torques ♦...
Page 35 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Assembly tool - T10205- ♦ Torque wrench - V.A.G 1332- ♦ Hydraulic cylinder - VAS 6178- ♦ Foot pump - VAS 6179- ♦...
Page 36 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Press tool - VW 412- Renewing bonded rubber bushes for pendulum support – Remove front noise insulation ⇒ General body repairs, exte‐ rior; Rep. gr. 66 ; Noise insulation; Assembly overview - noise insulation .
Page 37 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 1 - Thrust piece for removal - VAS 6779/1- 2 - Tube - VAS 6779/4- 3 - Thrust piece - VAS 6779/5- 4 - Hydraulic press - VAS 6178- with thrust piece - T10205/13-...
Page 38 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Press out both bonded rubber bushes until upper bonded rub‐ ber bush -2- is visible in pendulum support opening -arrow- in subframe. – Carry out visual check of outer ring of upper bonded rubber bush -2-.
Page 39 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Press in bonded rubber bush -3- in tube - VAS 6779/6- to stop, as illustrated. Press tool - VW 412- Thrust piece - VAS 6779/5- , the side with the lettering »A«...
Page 40 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 1 - Counter-hold tool - VAS 6779/7- 2 - Tube - VAS 6779/6- , -arrow mark- on tube must align centrally between both bolts -arrow-.
Page 41: Removing And Installing Anti-Roll Bar
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Install front noise insulation ⇒ General body repairs, exterior; Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐ sulation . Specified torques ♦...
Page 42 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Detach exhaust system bracket from subframe -arrows-. – Remove bolts -1- for pendulum support. – Remove hexagon nut -1- from coupling rod -3- (left and right sides).
Page 43 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Vehicles with vehicle level sender. – Disconnect connector -1- on front left vehicle level sender - G78- and/or front right vehicle level sender - G289- , as applicable.
Page 44 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove bolts -1- for anti-roll bar. – Remove bolts -1- for steering rack. – Prise steering rack out of dowel sleeves of subframe. – Place engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- -1- under subframe.
Page 45: Removing And Installing Coupling Rod
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten nuts -arrows-. – On vehicles with vehicle level sender, carry out basic settings for wheel damper electronics ⇒ Vehicle diagnostic tester Specified torques ♦...
Page 46: Repairing Thread In Longitudinal Member
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unscrew hexagon nut -1- from coupling rod -3-. – Pull coupling rod -3- out of anti-roll bar -2-. Installing Carry out installation in the reverse sequence, noting the follow‐...
Page 47 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Qty. 4 locating pins - T10486/1- ♦ Engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A-...
Page 48 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unbolt pendulum support bolts -1- from gearbox. – Place engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- -1- under subframe.
Page 49 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Insert locating pins - T10486/1- -1- and tighten to 20 Nm. – Unscrew bolts -2-. – Remove bolt -5- and remove support -6-. – Insert locating pins - T10486/1- and tighten to 20 Nm.
Page 50: Lowering Subframe
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unscrew bolt -7-. – Insert locating pins - T10486/1- and tighten to 20 Nm. • The fixing of the subframe is completed when all the above mentioned bolts have been replaced consecutively with the locating pins - T10486/1- .
Page 51 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- Removing – Turn steering wheel to straight-ahead position.
Page 52 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Detach exhaust system bracket from subframe -arrows-. – Remove bolts -1- for pendulum support. – Remove hexagon nut -1- from coupling rod -3- (left and right sides).
Page 53 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Place engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- -1- under subframe. – Fix position of subframe ⇒...
Page 54: Suspension Strut, Upper Suspension Link
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Suspension strut, upper suspension link ⇒ “3.1 Assembly overview - suspension strut, upper suspension link”, page 48 ⇒ “3.2 Removing and installing suspension strut”, page 49 ⇒...
Page 55: Removing And Installing Suspension Strut
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 12 - Body - front 13 - Bolt ❑ Renew after removal ❑ 15 Nm +90° 14 - Cover Removing and installing suspension strut Special tools and workshop equipment required ♦...
Page 56 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Ejector - T10520- Removing – Loosen drive shaft bolt at wheel hub ⇒ page 114 Caution Wheel bearings must not be subjected to load after bolt secur‐...
Page 57 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Vehicles with vehicle level sender. – Unscrew nut -1-. – Pull bracket -2- for front left vehicle level sender - G78- or front right vehicle level sender - G289- out of suspension link -3-.
Page 58 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – It is essential to follow specified sequence. I - Tighten knurled nut -1- hand-tight. II - Turn only bolt -2- using a spanner in order to press out drive shaft with ejector - T10520- .
Page 59 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Separate threaded connection between wheel bearing hous‐ ing and suspension strut -arrow-. – Insert spreader - 3424- in slot in wheel bearing housing. Note Make sure that the spreader - 3424- is only inserted into the wheel bearing housing.
Page 60 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Lift plenum chamber cover -1- not more than 60 mm. a - 60 mm – Unscrew bolts -1- for upper shock absorber mounting and re‐...
Page 61 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Place engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- under support - T10149- and secure wheel bearing housing.
Page 62: Repairing Suspension Strut
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove spreader - 3424- . – Insert new bolts, tip of bolt must point in direction of travel. – Attach wheel bearing housing to suspension strut using new nut -arrow-.
Page 63 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Shock absorber tool set - T10001- ♦ Torque wrench - V.A.G 1332- ♦ Ring spanner insert - V.A.G 1332/7- ♦ Suspension strut clamp - V.A.G 1752- ♦...
Page 64 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing spring – Clamp suspension strut support clamp - V.A.G 1752/20- -4- in a vice. – Clamp suspension strut in suspension strut support clamp - V.A.G 1752/20- -4-.
Page 65 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Align suspension strut mounting -1- with deep groove ball thrust bearing -2-. • Lug of suspension strut mounting -1- must be located in recess -arrow A- of deep groove ball thrust bearing -2-.
Page 66: Lower Suspension Link, Swivel Joint
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Lower suspension link, swivel joint ⇒ “4.1 Assembly overview - lower suspension link, swivel joint”, page 60 ⇒ “4.2 Removing and installing lower suspension link”, page 61 ⇒...
Page 67: Removing And Installing Lower Suspension Link
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing and installing lower suspen‐ sion link ⇒ “4.2.1 Removing and installing lower suspension link, vehicle with manual gearbox or dual clutch gearbox 0CW”, page 61 ⇒...
Page 68 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove nuts -arrows- – Pull suspension link out of swivel joint and turn wheel bearing housing outwards to relieve suspension link. – Unscrew bolts -arrows-.
Page 69 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten bolts -arrows-. Note Tighten nuts and bolts -arrows- in unladen state ⇒ page 6 Continue installation in reverse order of removal. During this pro‐...
Page 70 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Vehicles with mechanical ignition lock – Pull off ignition key so that steering lock engages. Vehicles with electronic ignition lock – Switch off ignition and open driver’s door so that the steering lock engages.
Page 71 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove bolts -1- for pendulum support. – Remove hexagon nut -1- from coupling rod -3- (left and right sides). – Pull coupling rod -3- out of anti-roll bar -2- on left and right side.
Page 72 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unscrew bolts -arrows-. – Swivel suspension link -1- to rear and pull out of subframe in -direction of arrow-. Installing Install in reverse order. During this procedure, observe the fol‐...
Page 73 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten bolts -arrows-. Note Tighten nuts and bolts -arrows- in unladen state ⇒ page 6 – Bolt subframe to body. – Tighten nuts -arrows-.
Page 74: Checking Swivel Joint
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Attach exhaust system bracket to subframe -arrows-. Continue installation in reverse order of removal. During this pro‐ cedure, observe the following: Note The lever of the vehicle level sender must point towards the ♦...
Page 75: Removing And Installing Swivel Joint
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Checking radial play – Press lower part of wheel forcefully inwards and outwards in -direction of arrow-. Note There should be no palpable or visible “play” during both tests.
Page 76 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Ejector - T10520- Removing – Loosen drive shaft bolt at wheel hub ⇒ page 114 Caution Wheel bearings must not be subjected to load after bolt secur‐...
Page 77 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove nuts -arrows- – Pull drive shaft slightly out of wheel hub. If the drive shaft cannot be pulled out of the wheel bearing by hand, use ejector - T10520- .
Page 78 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – It is essential to follow specified sequence. I - Tighten knurled nut -1- hand-tight. II - Turn only bolt -2- using a spanner in order to press out drive shaft with ejector - T10520- .
Page 79: Renewing Front Bonded Rubber Bush For Lower Suspension Link
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten nuts -arrows-. Note Ensure that boot is not damaged or twisted. Note The lever of the vehicle level sender must point towards the ♦...
Page 80 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Assembly tool - T10219- ♦ Thrust plate - VW 402- ♦ Press tool - VW 411- ♦ Press tool - VW 412- –...
Page 81 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Pressing out bonded rubber bush – Press out bonded rubber bush as illustrated. Press tool - VW 411- Tube - T10219/1- (the cut-out must face the suspension link)
Page 82: Renewing Rear Bonded Rubber Bush For Lower Suspension Link
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Press bush back slightly in the suspension link. Press tool - VW 412- Tube - T10219/1- Pressure plate - VW 402- The dimensions -a- and -b- must be the same.
Page 83 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Tube for wheel bearing - 3345- ♦ Assembly tool - 3348- ♦ Thrust plate - VW 401- ♦ Press tool - VW 411- ♦...
Page 84 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Pressing out bonded rubber bush – Press out bonded rubber bush as illustrated. Press tool - VW 411- Assembly tool - 3348- Suspension link Tube for wheel bearing - 3345-...
Page 85 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Greasing bonded rubber bush: The kidney-shaped area -1- of the bonded rubber bush must be greased. – Grease must be applied to the kidney-shaped area -1- from above.
Page 86: Wheel Bearing
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Wheel bearing ⇒ “5.1 Assembly overview - wheel bearing”, page 80 ⇒ “5.2 Removing and installing wheel bearing housing”, page 81 ⇒ “5.3 Removing and installing wheel bearing unit”, page 86...
Page 87: Removing And Installing Wheel Bearing Housing
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing and installing wheel bearing housing Special tools and workshop equipment required ♦ Ball joint puller - 3287A- ♦ Spreader - 3424- ♦ Ball joint puller - T10187- ♦...
Page 88 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Ejector - T10520- Removing – Remove bolt for drive shaft ⇒ page 114 Caution Wheel bearings must not be subjected to load after bolt secur‐...
Page 89 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove splash plate -1- from wheel bearing housing -arrows-. – Loosen nut on track rod ball joint but do not remove complete‐ Caution To protect thread, leave nut screwed a few turns onto joint pin.
Page 90 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Before using press tool - T10520- ensure that thrust piece -1- is inserted. Using ejector - T10520- : – To press out drive shaft -3-, secure ejector - T10520- -1- to wheel hub using 3 wheel bolts -2-.
Page 91 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove threaded connection between wheel bearing housing and suspension strut -arrow-. – Insert spreader - 3424- in slot in wheel bearing housing. Note Make sure that the spreader - 3424- is only inserted into the wheel bearing housing.
Page 92: Removing And Installing Wheel Bearing Unit
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten nuts -arrows-. Note The lever of the vehicle level sender must point towards the ♦ outside of the vehicle. Thread of vehicle level sender must be screwed into outer hole ♦...
Page 93 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Caution Wheel bearings must not be subjected to load after bolt secur‐ ing drive shaft to wheel hub has been loosened. If wheel bearings are loaded with weight of vehicle, bearing will be damaged.
Page 94 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove nuts -arrows- – Pull swivel joint out of suspension link. – Pull outer joint of drive shaft out of wheel hub. – Secure drive shaft to body with wire.
Page 95 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 • When placing wheel bearing unit down, wheel bearing -1- must always face upwards. • Always set wheel bearing unit on hub -2- when placing on a surface.
Page 96: Drive Shaft
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Drive shaft ⇒ “6.1 Overview - drive shaft”, page 90 ⇒ “6.2 Assembly overview - drive shaft”, page 91 ⇒ “6.4 Loosening and tightening threaded connections of drive shaft”, page 114...
Page 97: Assembly Overview - Drive Shaft
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 VL107 VL107 AAR3300i (bolt-on) (inserted) Cover between inner joint and drive flange Inner joint fitted in gearbox (dual clutch gearbox) Inner joint fitted onto gearbox (dual...
Page 98 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 1 - Bolt ❑ Renew after removal ❑ Loosening and tighten‐ ⇒ page 114 ❑ Before securing, clean the threads in the CV joint using a thread tap.
Page 99 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 13 - Inner constant velocity joint ❑ Renew only as complete unit ❑ Pressing off ⇒ page 119 ❑ Pressing on ⇒ page 119 ❑ Checking ⇒...
Page 100 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 6.2.2 Assembly overview – drive shaft, constant velocity joint VL107, plug-in con‐ nection 1 - Outer constant velocity joint ❑ Renew only as com‐ plete unit ❑...
Page 101 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 12 - Inner constant velocity joint ❑ Renew only as complete unit ❑ Pressing off ⇒ page 119 ❑ Pressing on ⇒ page 119 ❑ Checking ⇒...
Page 102 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 9 - Retaining ring ❑ Renew after removal ❑ Insert in groove in shaft 10 - Clip ❑ Renew after removal ❑ Tightening ⇒ page 127 11 - Boot for triple roller joint ❑...
Page 103 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 6.2.4 Assembly overview - drive shaft, triple roller joint AAR3300i pushed onto flange shaft 1 - Outer constant velocity joint ❑ Renew only as com‐...
Page 104: Removing And Installing Drive Shaft
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ❑ Insert in groove in shaft 13 - Adapter 14 - Joint body 15 - Cap ❑ Pulling off ⇒ page 131 ❑ Driving on ⇒...
Page 105 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing – Remove bolt for drive shaft ⇒ page 114 Caution Wheel bearings must not be subjected to load after bolt secur‐ ing drive shaft to wheel hub has been loosened.
Page 106 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove nuts -arrows- on suspension link. – Detach suspension link from swivel joint. – Unbolt drive shaft from gearbox flange shaft -arrows-. – Turn wheel bearing housing to left.
Page 107 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – It is essential to follow specified sequence. I - Tighten knurled nut -1- hand-tight. II - Turn only bolt -2- using a spanner in order to press out drive shaft with ejector - T10520- .
Page 108 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Torque wrench - V.A.G 1332- ♦ Ejector - T10520- Caution When removing and installing drive shafts, do not allow them to hang free and stop against joints due to over bending.
Page 109 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove noise insulation ⇒ General body repairs, exterior; Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐ sulation . – Unscrew hexagon nut -1- from coupling rod -3-.
Page 110 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Before using press tool - T10520- ensure that thrust piece -1- is inserted. Using ejector - T10520- : – To press out drive shaft -3-, secure ejector - T10520- -1- to wheel hub using 3 wheel bolts -2-.
Page 111 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten nuts -arrows-. Note The lever of the vehicle level sender must point towards the ♦ outside of the vehicle. Thread of vehicle level sender must be screwed into outer hole ♦...
Page 112 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Aluminium wedge - T10161- ♦ Ejector - T10520- ♦ Torque wrench - V.A.G 1332- Caution When removing and installing drive shafts, do not allow them to hang free and stop against joints due to over bending.
Page 113 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Caution Wheel bearings must not be subjected to load after bolt secur‐ ing drive shaft to wheel hub has been loosened. If wheel bearings are loaded with weight of vehicle, bearing will be damaged.
Page 114 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove nuts -arrows- – Pull wheel bearing housing with swivel joint out of suspension link. – Pull drive shaft out of wheel hub and tie up to body.
Page 115 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Insert wedge - T10161- -1- between gearbox housing and tri‐ ple roller joint. – Press inner joint out of gearbox with a blow to wedge - T10161- using a rubber hammer.
Page 116 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten nuts -arrows-. Note Ensure that boot is not damaged or twisted. Note The lever of the vehicle level sender must point towards the ♦...
Page 117 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Torque wrench - V.A.G 1332- Caution When removing and installing drive shafts, do not allow them to hang free and stop against joints due to over bending.
Page 118 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Vehicles with vehicle level sender. – Unscrew nut -1-. – Pull bracket -2- for front left vehicle level sender - G78- or front right vehicle level sender - G289- out of suspension link -3-.
Page 119 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – It is essential to follow specified sequence. I - Tighten knurled nut -1- hand-tight. II - Turn only bolt -2- using a spanner in order to press out drive shaft with ejector - T10520- .
Page 120: Loosening And Tightening Threaded Connections Of Drive Shaft
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten nuts -arrows-. Note Ensure that boot is not damaged or twisted. Note The lever of the vehicle level sender must point towards the ♦...
Page 121 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Torque angle wrench - V.A.G 1756 A- Caution Wheel bearings must not be subjected to load after bolt secur‐ ing drive shaft to wheel hub has been loosened.
Page 122: Removing And Installing Drive Shaft Heat Shield
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing and installing drive shaft heat shield Front-wheel drive: Component Specified torque Bolts -1- 25 Nm All-wheel drive: Component Specified torque Nuts -1- 20 Nm Dismantling and assembling drive shaft ⇒...
Page 123 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Thrust plate - VW 401- ♦ Thrust plate - VW 402- ♦ Press tool - VW 408 A- ♦...
Page 124 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Multi-purpose tool - VW 771- ♦ Puller - T10382- ♦ Torque wrench - V.A.G 1331- Removing outer constant velocity joint – Clamp drive shaft in vice using jaw protectors.
Page 125 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Pull constant velocity joint from drive shaft with puller - T10382- and multi-purpose tool - VW 771- . Puller plate - T10382/1- Spindles - T10382/2- Driving on outer constant velocity joint –...
Page 126 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Coat sealing surface of cover with -D 454 300 A2- . – Apply an unbroken bead of sealant of 2 … 3 mm in diameter onto clean surface of cover in area of inner holes -arrow-.
Page 127 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Tightening clip on small diameter Checking outer constant velocity joint ⇒ page 132 Checking inner constant velocity joint ⇒ page 133 Checking function of constant velocity joint ⇒...
Page 128 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Thrust plate - VW 401- ♦ Thrust plate - VW 402- ♦ Press tool - VW 408 A- ♦...
Page 129 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Hose clip pliers - V.A.G 1275- ♦ Torque wrench - V.A.G 1331- ♦ Torque wrench - V.A.G 1332- ♦ Clamp tensioner - V.A.G 1682- ♦...
Page 130 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Puller - T10382- Removing outer constant velocity joint – Clamp drive shaft in vice using jaw protectors. – Loosen clip. – Fold back boot.
Page 131 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Press drive shaft off triple roller star. – Pull boot off shaft. – Clean shaft, joint body and groove for seal. Assembling triple roller joint –...
Page 132 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Install clip. Note Clamping lug of clip -arrow A- must be located between securing flanges of joint body -arrows B-. This is the only way of assuring that the multi-point socket head bolts can be guided correctly when installing the drive shaft.
Page 133 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Tightening clip on small diameter of inner/outer joint 6.6.3 Dismantling and assembling drive shaft, triple roller joint AAR3300i pushed onto flange shaft Special tools and workshop equipment required ♦...
Page 134 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Tube - VW 416 B- ♦ Thrust plate - VW 447 H- ♦ Hose clip pliers - V.A.G 1275- ♦ Torque wrench - V.A.G 1331- ♦...
Page 135 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Multi-purpose tool - VW 771- ♦ Puller - T10382- Removing outer constant velocity joint – Clamp drive shaft in vice using jaw protectors. – Loosen clip.
Page 136 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove retaining ring. 1 - Pliers (commercially available) – Set drive shaft into press. – Press drive shaft off triple roller star. – Pull boot off shaft.
Page 137 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Fit triple roller star onto shaft and press on to stop. – Ensure that pressure does not exceed 3.0 t. – If necessary, coat splines of drive shafts and triple roller star with lubricating paste - G 052 142 A2- .
Page 138: Checking Outer Constant Velocity Joint
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Driving deflector cap onto triple roller joint Press tool - T10243- Drive deflector cap onto joint until shoulder -arrow A- engages in groove -arrow B-.
Page 139: Checking Inner Constant Velocity Joint
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Swing segment of hub into square cage window. – Tip hub out of cage. The 6 balls for each joint belong to a tolerance group. Check stub axle, hub, cage and balls for small indentations (pitting) and traces of seizing.
Page 140 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Insert hub into cage via the two chamfers. The hub can be installed in any position. Press balls into cage. The ball hub has two different distances between the ball tracks: a smaller one and a larger one.
Page 141: Rear Suspension
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 42 – Rear suspension Rear axle ⇒ “1.1 Overview - rear axle”, page 135 ⇒ “1.2 Lowering rear axle”, page 136 ⇒ “1.3 Removing and installing rear axle”, page 141 ⇒...
Page 142: Lowering Rear Axle
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 IV - ⇒ “5 Suspension strut, shock absorber, spring”, page 188 ⇒ “6 Wheel bearing assembly, trailing arm”, page 199 VI - ⇒ “7 Drive shaft”, page 228 Lowering rear axle ⇒...
Page 143 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Torque wrench - V.A.G 1332- Lowering subframe with attachments – Loosen wheel bolts. – Raise vehicle. – Remove wheels. – Unbolt brake calipers on both sides of vehicle and suspend from body.
Page 144 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Pull out retaining clip -1- on both sides of vehicle. – Free brake lines from holder. Note Do not open brake line. – Secure vehicle to support arms of lifting platform on both sides using tensioning straps - T10038- .
Page 145 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Tensioning strap - T10038- ♦ Torque wrench - V.A.G 1332- Lowering subframe with attachments – Loosen wheel bolts. – Raise vehicle. – Remove wheels.
Page 146 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unplug electrical connector -1- from ABS speed sensor on both sides and move clear. – Unplug electrical connector -2- from electromechanical park‐ ing brake motor on brake caliper on both sides.
Page 147: Removing And Installing Rear Axle
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unclip brake line -1- from clip -arrow- on left side. Note The clip will be destroyed and must be renewed. – Lower subframe with attachments about 140 mm.
Page 148 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Torque wrench - V.A.G 1332- Removing subframe with attachments – Loosen wheel bolts. – Raise vehicle. – Remove wheels. – Unplug electrical connector -1- from ABS speed sensor on both sides and move clear.
Page 149 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Pull out retaining clip -1- on both sides of vehicle. – Free brake lines from holder. Note Do not open brake line. – Remove brake calipers on both sides and tie to body with brake lines connected ⇒...
Page 150 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unclip brake line from clips -arrows-. Note The clips will be destroyed and must be renewed. ♦ For reasons of clarity, the illustration shows the subframe from ♦...
Page 151 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1331- ♦ Tensioning strap - T10038- ♦ Engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A-...
Page 152 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove wheels. – Unplug electrical connector -1- from ABS speed sensor on both sides and move clear. – Unplug electrical connector -2- from electromechanical park‐...
Page 153 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Pull out retaining clip -1- on both sides of vehicle. – Free brake lines from holder. Note Do not open brake line. – Disconnect propshaft from rear final drive and secure ⇒ Rep.
Page 154 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unclip brake lines from clips on both sides -arrows-. Note The clips will be destroyed and must be renewed. ♦ For reasons of clarity, the illustration shows the subframe from ♦...
Page 155: Removing And Installing Shield For Rear Axle
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing and installing shield for rear axle Removing – Unscrew nuts -1-. – Pull off shield -2- downwards from subframe and, at the same time, detach at top -arrow-.
Page 156: Subframe
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Subframe ⇒ “2.1 Assembly overview - subframe”, page 150 ⇒ “2.2 Assembly overview - add-on parts for subframe”, page 152 ⇒ “2.3 Fixing position of subframe”, page 153 ⇒...
Page 157 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 2.1.2 Assembly overview - subframe, multi-link suspension, four-wheel drive 1 - Subframe ❑ Removing and installing subframe with attach‐ ments ⇒ page 144 ❑ Fit pop rivet bolt using pop rivet nut pliers - V.A.G 1765C- and rivet...
Page 158: Assembly Overview - Add-On Parts For Subframe
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Assembly overview - add-on parts for subframe 1 - Shield ❑ Removing and installing ⇒ page 149 ❑ When installing, the shield must be attached to the subframe ⇒...
Page 159: Fixing Position Of Subframe
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Fixing position of subframe ⇒ “2.3.1 Fixing position of subframe, front-wheel drive, 5QF”, page 153 ⇒ “2.3.2 Fixing position of subframe, front-wheel drive, 3Q0”, page 157 ⇒...
Page 160 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Preparing rear axle support - T10552- – Loosen bolts -arrows- and set dimension -a-. a - 250 mm Tighten bolts -arrows-. – Loosen bolt -arrow- for support - T10552/2- -2-.
Page 161 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Turn threaded sleeve of mounting pins - T10552/1- -3- on both sides to set dimension -d-. d - 175 mm – Place rear axle support - T10552- -1- on engine and gearbox jack - V.A.G 1383 A- or engine and gearbox jack - VAS 6931- .
Page 162 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Insert mounting pins - T10552/1- -2- in holes of rear axle -arrows A-. – Place wooden block -4- which has been manufactured previ‐ ously onto support - T10552/2- -3- and make it rest against rear axle.
Page 163 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Screw in locating pins - T10096- -1-. Note The locating pins - T10096- may be tightened only to a maximum of 20 Nm; otherwise the threads of the locating pins may be dam‐...
Page 164 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Preparing rear axle support - T10552- – Loosen bolts -arrows- and set dimension -a-. a - 250 mm Tighten bolts -arrows-. – Loosen bolt -arrow- for support - T10552/2- -2-.
Page 165 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Turn threaded sleeve of mounting pins - T10552/1- -3- on both sides to set dimension -d-. d - 200 mm – Place rear axle support - T10552- -1- on engine and gearbox jack - V.A.G 1383 A- or engine and gearbox jack - VAS 6931- .
Page 166 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Insert mounting pins - T10552/1- -2- in holes of rear axle -arrows A-. – Secure support - T10552/2- -3- on rear axle using tensioning strap -4-.
Page 167 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Screw in locating pins - T10096- -1-. Note The locating pins - T10096- may be tightened only to a maximum of 20 Nm; otherwise the threads of the locating pins may be dam‐...
Page 168 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Preparing rear axle support - T10552- – Loosen bolts -arrows- and set dimension -a-. a - 250 mm Tighten bolts -arrows-. – Loosen bolt -arrow- for support - T10552/2- -2-.
Page 169 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Turn threaded sleeve of mounting pins - T10552/1- -3- on both sides to set dimension -d-. d - 215 mm – Place rear axle support - T10552- -1- on engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- .
Page 170 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Insert mounting pins - T10552/1- -2- in holes of rear axle -arrows A-. – Secure support - T10552/2- -3- on rear axle using tensioning strap -4-.
Page 171: Repairing Subframe
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Screw in locating pins - T10096- -1-. Note The locating pins - T10096- may be tightened only to a maximum of 20 Nm; otherwise the threads of the locating pins may be dam‐...
Page 172 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Assembly tool - T10263- ♦ Assembly tool - T10356- ♦ Torque wrench - V.A.G 1332- ♦ Hydraulic press - VAS 6178- and thrust piece - T10205/13- ♦...
Page 173 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Pull out retaining clip -1- on both sides of vehicle. Note Do not open brake line. – If fitted, remove underbody cladding on mounting bracket of trailing arm ⇒...
Page 174 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unclip brake line -1- from clip -arrow- on left side. Note The clip will be destroyed and must be renewed. – Fit special tools as shown in illustration.
Page 175 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 6 - Hydraulic press - VAS 6178- with thrust piece - T10205/13- 7 - Hexagon nut - T10263/5- 8 - Threaded spindle - T10263/4- – Take up play in special tools.
Page 176 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 1 - Hexagon nut - T10263/5- 2 - Thrust piece - T10356/7- - the marking -A- points towards subframe 3 - Subframe 4 - Align bonded rubber bush on mark, made for this purpose (the...
Page 177 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Note Ensure that the hose from the hydraulic cylinder - VAS 6178- ♦ to the foot pump - VAS 6179- is routed between the trailing arm and the fuel tank while pressing in the bush.
Page 178 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Tensioning strap - T10038- ♦ Assembly tool - T10263- ♦ Assembly tool - T10356- ♦ Torque wrench - V.A.G 1332- ♦...
Page 179 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Note If a bonded rubber bush is defective, the bonded rubber bush ♦ on the opposite side must also be renewed; allocation ⇒ Elec‐ tronic parts catalogue “ETKA” .
Page 180 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Mark installation position of bonded rubber bush in relation to subframe with e.g. a felt-tip pen -1-. Note Make a mark -1- on subframe centred on cut-out in bonded rubber bush -2-.
Page 181 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 1 - Hexagon nut - T10263/5- 2 - Thrust piece - T10356/5- 3 - Subframe 4 - Tube - T10356/6- , side with recess faces subframe...
Page 182 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Pressing in rear bonded rubber bush – As an assembly aid, draw a line -1- on the vertical rib of the bonded rubber bush. – Coat outer edge of bonded rubber bush with assembly paste.
Page 183 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 3 - Subframe 4 - Align bonded rubber bush on mark, made for this purpose (the marks must align with one another) 5 - Thrust piece - T10356/8- - the flattened sides must engage in cover of bonded rubber bush -arrows-.
Page 184: Anti-Roll Bar
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Anti-roll bar ⇒ “3.1 Assembly overview - anti-roll bar”, page 178 ⇒ “3.2 Removing and installing anti-roll bar”, page 178 ⇒ “3.3 Removing and installing coupling rod”, page 180...
Page 185 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Torque wrench - V.A.G 1331- Removing Note The following procedure is for the left side of the vehicle. The procedure for the right side of the vehicle is identical.
Page 186: Removing And Installing Coupling Rod
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten bolts -arrows- for anti-roll bar -1- evenly on subframe -2-. Specified torques ♦ ⇒ “3.1 Assembly overview - anti-roll bar”, page 178 ♦ Wheel bolts ⇒ Wheels and Tyres Guide; Rep. gr. 44 ; Wheels, tyres;...
Page 187 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing – Secure vehicle to support arms of lifting platform on both sides using tensioning straps - T10038- . Tensioning strap - T10038- WARNING If the vehicle is not strapped down, it may slip off the lifting platform.
Page 188: Suspension Link, Track Rod
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Suspension link, track rod ⇒ “4.1 Assembly overview - transverse link”, page 182 ⇒ “4.2 Assembly overview - track rod”, page 183 ⇒ “4.3 Removing and installing upper transverse link”, page 184 ⇒...
Page 189: Assembly Overview - Track Rod
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 15 - Nut ❑ Renew after removal ❑ Always tighten threaded connections in unladen position ⇒ page 8 ❑ 95 Nm 16 - Eccentric washer ❑...
Page 190: Removing And Installing Upper Transverse Link
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing and installing upper trans‐ verse link Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1332- Removing – Loosen wheel bolts. – Raise vehicle.
Page 191: Removing And Installing Lower Transverse Link
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing and installing lower trans‐ verse link Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1332- Removing – Loosen wheel bolts. – Raise vehicle.
Page 192: Removing And Installing Track Rod
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Mark position of eccentric bolt -2- in relation to subframe, for example using a felt-tip pen. – Undo nut -1- and pull out bolt -2-.
Page 193 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Torque wrench - V.A.G 1332- Removing – Loosen wheel bolts. – Raise vehicle. – Remove wheel. – Remove bolts -arrows- for anti-roll bar -1-.
Page 194: Suspension Strut, Shock Absorber, Spring
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Suspension strut, shock absorber, spring ⇒ “5.1 Assembly overview - suspension strut, shock absorber, spring”, page 188 ⇒ “5.2 Removing and installing shock absorbers”, page 189 ⇒...
Page 195: Removing And Installing Shock Absorbers
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing and installing shock absorb‐ Special tools and workshop equipment required ♦ Tensioning strap - T10038- ♦ Torque wrench - V.A.G 1332- ♦ Torque wrench - V.A.G 1410- ♦...
Page 196 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing – Loosen wheel bolts. – Raise vehicle. – Remove wheel. – Use tensioning straps - T10038- to strap vehicle at rear to support beams of lifting platform on both sides.
Page 197: Repairing Shock Absorber
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Vehicles with stone deflector – Remove spreader rivet -1-. – Remove bolts -2- for stone guard -3-. – Remove stone guard -3- from lower transverse link -4-.
Page 198 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 1 - Shock absorbers ❑ Removing and installing ⇒ page 189 ❑ Defective shock absorb‐ ers must always be de‐ gassed and drained be‐ fore disposal ⇒...
Page 199 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and work‐ shop equipment re‐ quired ♦ Torque wrench - V.A.G 1331- ♦ Shock absorber tool set - T10001- ♦ Ring spanner insert (commercial type, e.g.
Page 200: 5.3 Repairing Shock Absorber
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Slide protective tube -1- onto shock absorber mounting -2-. – Fit cable tie -3- and tighten. Note The fastener -arrow- of the cable tie -3- must be located within area -a-.
Page 201 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Torque wrench - V.A.G 1410- ♦ Suspension strut clamp - V.A.G 1752- ♦ Engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A-...
Page 202 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Vehicles with vehicle level sender. – Unscrew bolts -1-. – Remove bracket for rear left vehicle level sender -2-. Continued for all vehicles – Press lugs -arrows- of assembly aid -1- inwards.
Page 203 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unscrew nut -1- and pull out bolt -2- securing shock absorber. – Unscrew nut -3- and pull out bolt -4- securing wheel bearing housing.
Page 204 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Insert bolt -4- for wheel bearing housing, and screw on nut -3-. – Insert bolt -2- for shock absorber, and screw on nut -1-.
Page 205: Wheel Bearing Assembly, Trailing Arm
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Wheel bearing assembly, trailing arm ⇒ “6.1 Assembly overview - wheel bearing”, page 199 ⇒ “6.2 Assembly overview - trailing arm”, page 201 ⇒ “6.3 Removing and installing wheel bearing housing”, page 201 ⇒...
Page 206 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ❑ 200 Nm +90° 8 - Wheel bearing unit ❑ Removing and installing ⇒ page 211 ❑ The wheel bearing and wheel hub are assembled in one housing.
Page 207: Assembly Overview - Trailing Arm
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 9 - Bolt ❑ Specified torque ⇒ Brake system; Rep. gr. 46 ; Rear brakes; Assembly overview - rear brakes 10 - Heat shield ❑ Removing and installing ⇒ Brake system; Rep. gr. 46 ; Rear brakes; Assembly overview - rear brakes...
Page 208 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Torque wrench - V.A.G 1332- ♦ Engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- Removing – Loosen wheel bolts.
Page 209 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Vehicles with stone deflector – Remove spreader rivet -1-. – Remove bolts -2- for stone guard -3-. Continued for all vehicles – Disconnect electrical connector from ABS speed sensor and electromechanical parking brake motor.
Page 210 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unscrew bolt -1-. – Take out wheel bearing housing -2-. Installing Carry out installation in the reverse sequence, noting the follow‐ ing: It is essential to follow specified sequence of work steps below! –...
Page 211 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten bolt -1-. – Tighten nut -1-. Do not tighten bolts securing trailing arm to wheel bearing housing until all other suspension components (especially spring and shock absorber) on that side are fitted.
Page 212 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten bolts -2- and -3-. Perform further installation in reverse order, paying attention to the following: Specified torques ♦ ⇒ “6.1.1 Assembly overview - suspension, multi-link suspen‐...
Page 213 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing – Loosen bolt securing drive shaft at wheel hub ⇒ “7.2 Loosening and tightening threaded connections of drive shaft”, page 231 Caution Wheel bearings must not be subjected to load after bolt secur‐...
Page 214 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Vehicles with stone deflector – Remove spreader rivet -1-. – Remove bolts -2- for stone guard -3-. Continued for all vehicles – Disconnect electrical connector from ABS speed sensor and electromechanical parking brake motor.
Page 215 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unscrew bolt -1-. – Take out wheel bearing housing -2-. Installing Carry out installation in the reverse sequence, noting the follow‐ ing: It is essential to follow specified sequence of work steps below! –...
Page 216 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten bolt -1-. – Tighten nut -1-. Do not tighten bolts securing trailing arm to wheel bearing housing until all other suspension components (especially spring and shock absorber) on that side are fitted.
Page 217: Removing And Installing Wheel Bearing Unit
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten bolts -2- and -3-. Perform further installation in reverse order, paying attention to the following: Specified torques ♦ ⇒ “6.1.2 Assembly overview - suspension, multi-link suspen‐...
Page 218 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Fitting sleeve - 3241/4- ♦ Hub grease cap puller - VW 637/2- ♦ Torque wrench - V.A.G 1332- ♦...
Page 219 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Loosen grease cap from seat by tapping lightly on claw of hub grease cap puller - VW 637/2- -1-. – Pry off grease cap.
Page 220 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Wheel bearing -1- must always face upwards. – Always set wheel bearing unit on hub -2- when placing on a surface. Installing Carry out installation in the reverse sequence, noting the follow‐...
Page 221 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Drive in grease cap. Fitting sleeve - 3241/4- Always renew removed grease caps. Damaged grease caps may allow moisture to enter the bearing. Therefore, always use the tool shown in the illustration.
Page 222 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Note Do not suspend brake caliper by brake hose - risk of damage. – Remove bolt for brake disc and remove brake disc. – Remove bolts -arrows- –...
Page 223: Renewing Bonded Rubber Bush For Wheel Bearing Housing
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 • When picking wheel bearing up, never grasp inner side. • Grasp only outer side of wheel bearing. The same procedure applies to the wheel bearing without hub.
Page 224 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Assembly tool - 3301- ♦ Assembly tool - 3350- ♦ Torque wrench - V.A.G 1332- ♦ Press tool - 3367- ♦...
Page 225 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Vehicles with vehicle level sender. – Unscrew bolts -1-. – Remove bracket for rear left vehicle level sender -2-. Vehicles with stone deflector – Remove spreader rivet -1-.
Page 226 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Note When pulling in, make sure that the tip of the spindle - 3301/1- ♦ does not rest against the wheel bearing housing. Do not use lubricant.
Page 227: Removing And Installing Trailing Arm With Mounting Bracket
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove tools, and fit them again as shown in illustration. Nut from assembly tool - 3301- Thrust disc from assembly tool - 3301- Thrust piece from assembly tool - 3346- , with open side...
Page 228 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- Removing – Loosen wheel bolts. – Raise vehicle.
Page 229 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Position engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- -1- under track rod, and press upwards slightly.
Page 230: Repairing Trailing Arm
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Do not tighten bolts securing trailing arm to wheel bearing housing until all other suspension components (especially spring and shock absorber) on that side are fitted. To tighten, wheel suspen‐...
Page 231 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Tube for wheel bearing - 3345- ♦ Assembly tool - 3346- ♦ Thrust plate - VW 402- ♦ Press tool - VW 412- ♦...
Page 232 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Pressing out bonded rubber bush – Fit tools as shown in illustration. Press tool - VW 412- Tube -3346/1- from assembly tool - 3346- (the deep recess...
Page 233 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Fit tools as shown in illustration. Press tool - VW 412- Press tool - T10496- Bonded rubber bush Trailing arm Tube for wheel bearing - 3345- Pressure plate - VW 402- –...
Page 234: Drive Shaft
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Drive shaft ⇒ “7.1 Assembly overview - drive shaft”, page 228 ⇒ “7.2 Loosening and tightening threaded connections of drive shaft”, page 231 ⇒ “7.3 Removing and installing drive shaft”, page 232 ⇒...
Page 235 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ❑ Fitting position ⇒ page 241 8 - Retaining ring ❑ Renew after removal ❑ Insert in groove in shaft 9 - Boot for constant velocity joint ❑...
Page 236 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 7.1.2 Assembly overview - drive shaft, constant velocity joint VL100i 1 - Outer constant velocity joint ❑ Renew only as com‐ plete unit ❑ Removing ⇒...
Page 237: Loosening And Tightening Threaded Connections Of Drive Shaft
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 11 - Locking plate 12 - Multi-point socket head bolt ❑ Renew after removal ❑ Pre-tighten diagonally to 10 Nm and then tighten diagonally to specified torque ❑...
Page 238: Removing And Installing Drive Shaft
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Caution Wheel bearings must not be subjected to load after bolt secur‐ ing drive shaft to wheel hub has been loosened. If wheel bearings are loaded with weight of vehicle, bearing will be damaged.
Page 239 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Ejector - T10520- ♦ Suspension strut clamp - V.A.G 1752- Caution When removing and installing drive shafts, do not allow them to hang free and stop against joints due to over bending.
Page 240 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Vehicles with vehicle level sender. – Unscrew bolts -1-. – Remove bracket for rear left vehicle level sender -2-. Vehicles with adaptive chassis control DCC –...
Page 241 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Insert spring compressor -3-. Spring retainer - V.A.G 1752/3A- Adapter - V.A.G 1752/9- Spring compressor - V.A.G 1752/1- Spring WARNING Ensure that coil spring is correctly seated in spring retainer - V.A.G 1752/3A- -arrow- (risk of accident).
Page 242 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Pull out retaining clip -1- on both sides of vehicle. – Free brake lines from holder. Note Do not open brake line. Only right drive shaft –...
Page 243 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Using ejector - T10520- : – To press out drive shaft -3-, secure ejector - T10520- -1- to wheel hub using 3 wheel bolts -2-.
Page 244: Dismantling And Assembling Drive Shaft
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Release tension on spring -4- while making sure that upper spring seat is located on lug on body. – Remove spring compressor -3-. Spring retainer - V.A.G 1752/3A- Adapter - V.A.G 1752/9-...
Page 245 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Thrust plate - VW 401- ♦ Thrust plate - VW 402- ♦ Press tool - VW 408 A- ♦...
Page 246 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Snap ring pliers - VW 161 A- ♦ Torque wrench - V.A.G 1331- ♦ Torque wrench - V.A.G 1332- ♦ Clamp tensioner - V.A.G 1682- ♦...
Page 247 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Dismantling Driving off outer constant velocity joint – Clamp drive shaft in vice using jaw protectors. – Remove clips. – Fold back boot. – Drive constant velocity joint off drive shaft using drift -A-.
Page 248 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Pressing off inner constant velocity joint Installing Installation position of dished spring at inner joint Dished spring Pressing on inner constant velocity joint Note Chamfer on internal circumference of ball hub (splines) must face contact shoulder on drive shaft.
Page 249 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Only for constant velocity joint VL90 – Using bolts -arrows-, align new cover in relation to bolt holes. The alignment must be very accurate, because no further align‐...
Page 250: Checking Outer Constant Velocity Joint
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Tightening clip on small diameter – Position clamp tensioner - V.A.G 1682- as shown in diagram. Ensure jaws of tensioner lie in corners -arrows B- of ear on O- type clip.
Page 251: Checking Inner Constant Velocity Joint
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Swivel one segment of the hub into one of the cage openings. – Tip hub out of cage. Note The 6 balls for each joint belong to a tolerance group. Check ♦...
Page 252 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tip ball hub out of ball cage via ball track -arrows-. – Check joint body, ball hub, ball cage and balls for pitting and traces of seizing.
Page 253 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Swivel in hub with balls by applying firm pressure to cage -arrow-. Checking function of constant velocity joint: The constant velocity joint is correctly assembled if the ball hub can be moved by hand backwards and forwards over its entire range of axial movement.
Page 254: Self-Levelling Suspension
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 43 – Self-levelling suspension Electronically controlled damping system ⇒ “1.1 Assembly overview - electronically controlled damping system”, page 248 ⇒ “1.2 Removing and installing electronically controlled damping control unit J250 ”, page 249...
Page 255: Removing And Installing Electronically Controlled Damping Control Unit J250
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 6 - Front left body acceleration sender - G341- ❑ Removing and installing ⇒ page 250 ❑ Bolt: 8 Nm 7 - Front left vehicle level sender - G78- ❑...
Page 256: Removing And Installing Front Body Acceleration Senders G341 / G342
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Pull control unit slightly into vehicle interior, and release re‐ lease lever -1- in -direction of arrow-. – Pull off electrical connector -6-. – Press lugs -2- and -3- to rear.
Page 257 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Lift plenum chamber cover -1- not more than 60 mm. a - 60 mm – Release connectors -1- and pull off. – Unscrew bolt -2-.
Page 258: Removing And Installing Rear Left Body Acceleration Sender G699
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Pull seal off entire length of plenum chamber cover. – Detach clips. – Lift plenum chamber cover -1- not more than 60 mm. a - 60 mm –...
Page 259 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Torque wrench - V.A.G 1410- Removing – Remove left luggage compartment side trim ⇒ General body repairs, interior; Rep. gr. 70 ; Luggage compartment trims;...
Page 260: Vehicle Level Sender
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Vehicle level sender ⇒ “2.1 Assembly overview - front vehicle level senders”, page 254 ⇒ “2.2 Assembly overview - rear vehicle level senders”, page 255 ⇒...
Page 261: Assembly Overview - Rear Vehicle Level Senders
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Assembly overview - rear vehicle level senders Note The vehicle level sender is available as a replacement part only complete with coupling rod and upper and lower retaining plates.
Page 262 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Torque wrench - V.A.G 1410- Removing – Disconnect connector -1- on front left vehicle level sender - G78- and/or front right vehicle level sender - G289- , as applicable.
Page 263: Removing And Installing Rear Vehicle Level Senders G76 / G77
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unscrew bolt -1-. – Remove front left vehicle level sender - G78- and/or front right vehicle level sender - G289- , as applicable. Installing Install in reverse order.
Page 264 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing – Disconnect connector -1-. – Unscrew bolts -2- and -3-. – Take out rear left vehicle level sender - G76- -4-. Installing Install in reverse order. During this procedure, observe the fol‐...
Page 265: Wheels, Tyres, Vehicle Geometry
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 44 – Wheels, tyres, vehicle geometry Wheel alignment ⇒ “1.1 Notes for wheel alignment”, page 259 ⇒ “1.2 Conditions for testing”, page 260 ⇒ “1.3 Test preparations”, page 260 ⇒...
Page 266: Conditions For Testing
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Crabbing and accident damaged vehicles This may be due to the rack in the steering rack not being exactly centred when vehicle is driven in a straight line.
Page 267 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Wheel alignment computer - V.A.G 1813F- or VW/Audi-ap‐ proved wheel alignment units ♦ Brake pedal depressor - V.A.G 1869/2- ♦...
Page 268: Specifications For Wheel Alignment
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Preparations required before calibration of driver assist systems 1.3.2 Test preparations, wheel alignment with driver assist systems The following steps are required if one or more driver assist sys‐...
Page 269: Wheel Alignment Procedure
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 2) The toe-out on turns can be displayed as a negative value on the wheel alignment computer, depending on the manufacturer. These specifications apply to all engines.
Page 270 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ↓ ← ← Adjusting ⇒ page 266 ↓ ↓ ↓ ← ← ← ← ← ↓ → → Check rear axle camber Is actual value within toler‐...
Page 271: Necessity Of Wheel Alignment
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Measuring ride height – The dimension -a- between the centre of the wheel hub and the lower edge of the wheel housing defines the ride height.
Page 272: Vehicle Data Sticker
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Front axle component re‐ Alignment necessary Rear axle component re‐ Alignment necessary moved and reinstalled moved and reinstalled Steering rack Wheel bearing housing Subframe Subframe...
Page 273 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Torque wrench - V.A.G 1332- Note Camber correction is necessary only after body repairs. Cam‐ ♦ ber cannot be adjusted. However, it can be mediated by...
Page 274: Adjusting Camber On Rear Axle
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 There must be a clearance of 5 mm all around between universal joint -1- and aperture in plenum chamber bulkhead -2-. Specified torques ♦ ⇒ “2.1 Assembly overview - subframe”, page 16 ♦...
Page 275: Adjusting Toe At Rear Axle
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten nut -A-. – To do so, use insert tool 18 mm - T10179- . On use of insert tool 18 mm - T10179- , tighten nuts to 80 Nm.
Page 276: Adjusting Front Axle Toe
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Loosen nut -1-. – Turn eccentric bolt -2- until specification is attained. Note The maximum adjustment range is 90° to the left or right of centre.
Page 277: Wheel Runout Compensation
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Counterhold track rod ball joint -1- with a suitable tool when loosening and tightening lock nut -2-. – Loosen lock nut -2-. – Adjust toe setting at both wheels by turning hexagon flats -arrow-.
Page 278 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Measure dimension -a- of “shorter” track rod. Shorten “longer” track rod to same dimension. Screw track rod ball joint -1- deeper onto track rod -2-.
Page 279: Adaptive Cruise Control
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Adaptive cruise control ⇒ “2.1 Calibrating adaptive cruise control”, page 273 Calibrating adaptive cruise control ⇒ “2.1.1 Calibrating adaptive cruise control - static calibration”, page 273 ⇒...
Page 280 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Note Before driving vehicle onto wheel alignment platform, make ♦ sure there is sufficient space between vehicle and setting de‐ vice - VAS 6430- . The distance between ACC reflecting mirror - VAS 6430- and the sensor must be 120 cm ±...
Page 281 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Calibration with or without preceding wheel alignment. – Position ACC setting device - VAS 6430- in the middle and parallel at a distance -a- from the ACC reflector mirror - VAS 6430/10- fitted in the middle to the VW emblem in the radiator grille.
Page 282 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Turn fine adjuster screw -5- until display on wheel alignment computer is within tolerance. – Level spirit levels of measurement transducer. – Now, use laser beam of -VAS 6430/10- to check again whether spirit levels are horizontal and laser beam hits centre of sensor lens.
Page 283 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ 0013 - Adaptive cruise control, functions ♦ 0013 - Calibration Follow instructions on screen to perform calibration. 2. Adaptive cruise control GETtheMANUALS.org...
Page 284: Front Camera For Assist Systems
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Front camera for assist systems ⇒ “3.1 Calibrating front camera for driver assist systems”, page 278 Calibrating front camera for driver assist systems Note The following situations can cause the camera function to be im‐...
Page 285 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Setting device - VAS 6430- ♦ Wheel alignment computer ♦ ⇒ Vehicle diagnostic tester Note The front camera for driver assist systems - R242- must be ♦...
Page 286 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Bounce springs. – Measure standing height at all four wheels and note it. Note Setting device - VAS 6430- is not allowed to be moved on ♦...
Page 287 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unscrew clamping bolt -arrow-, place measuring bar -1- on floor. – Use crank -1- to set calibration panel - VAS 6430/4- to nominal height -2- indicated by wheel alignment computer and make a note.
Page 288 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Move setting device - VAS 6430- sideways -arrows B- until display on wheel alignment computer is within tolerance. – Screw down adjuster screws -2- and -3- slightly to secure set‐...
Page 289 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Use adjuster screw -1- to level spirit level -A-. – Use adjuster screws -2- and -3- to level spirit level -B-. – Unscrew clamping bolt -arrow-, place measuring bar -1- on floor.
Page 290 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Check nominal height -2- again and correct if necessary. When nominal height has been reached, measuring bar -1- must be moved upwards slightly and secured with clamping screw -arrow-.
Page 291: Steering
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 48 – Steering Steering wheel ⇒ “1.1 Assembly overview - steering wheel”, page 285 ⇒ “1.2 Removing and installing steering wheel”, page 285 Assembly overview - steering wheel 1 - Steering wheel ❑...
Page 292 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Torque wrench - V.A.G 1331- Removing WARNING The following conditions must be met before starting work on the electrical system and removing the steering wheel: ♦...
Page 293 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove bolt -2-. – Check that steering column has a centre punch mark that aligns with mark on steering wheel. – If this is not the case, the position of the steering wheel to steering column must be marked on the steering column with a centre punch mark.
Page 294: Steering Column
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Steering column ⇒ “2.1 Assembly overview - steering column”, page 288 ⇒ “2.2 Checking steering column for damage”, page 289 ⇒ “2.3 Handling and transporting steering column”, page 289 ⇒...
Page 295: Checking Steering Column For Damage
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 9 - Bolt ❑ Qty. 3 ❑ 6 Nm Checking steering column for damage Visual check – Check all steering column parts for damage. Checking function –...
Page 296: Removing And Installing Steering Column
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Improper handling of steering column with safety risks Following methods of handling will damage universal joint bushes and lower steering column bearing: ♦ Transporting steering column with one hand on jointed shaft.
Page 297 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Vehicles with electronic ignition lock Electronic steering column lock control unit - J764- can be trans‐ ferred ⇒ page 298 Continued for all vehicles WARNING...
Page 298 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove bolts -1- and -2-. – Remove left bracket -3- for knee airbag. – Remove bolts -1- and -2-. – Remove right bracket -3- for knee airbag.
Page 299 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Release bottom cable retainer -1- from lugs in direction of -arrow-. Note The lugs are anchored directly in the steering column and are located between the retainer -1- and the steering column.
Page 300 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unscrew bolt -1- from universal joint -2- and pull off universal joint in -direction of arrow-. Caution The following work must not be performed while the universal joint is separated from the steering rack: ♦...
Page 301 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 RHD only – Unhook steering column -1- upwards out of lugs -2- and -3- on mounting bracket and remove. Continuation for both sides Caution Ensure the steering column is handled and transported cor‐...
Page 302 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Align steering column -2- with mounting bracket. Screw in bolt -1- hand-tight. – Install right bracket -3- for knee airbag. – Screw in bolts -1- and -2- hand-tight.
Page 303 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – The flat surface of the steering column -1- must lie against the flat surface of the steering rack -2-. The cut-out in the steering rack must align exactly with the hole for the securing bolt -arrows-.
Page 304: Removing And Installing Control Unit For Electronic Steering Column Lock J764
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Fit cable retainer under steering column -2- so that lugs in guide engage in steering column. – Fit cable guide -1-. Lugs -arrows- must engage in steering column.
Page 305 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing – Remove steering column ⇒ page 290 – Unscrew bolts -arrows- from control unit for electronic steering column lock - J764- . – Push tab -1- in -direction of arrow-, and remove control unit for electronic steering column lock - J764- -2-.
Page 306 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Secure control unit for electronic steering column lock - J764- -1- using bolts -arrows-. – Install steering column ⇒ page 290 – Perform steps to initiate ⇒ Vehicle diagnostic tester.
Page 307: Steering Rack
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Steering rack ⇒ “3.1 Assembly overview - steering rack”, page 301 ⇒ “3.2 Removing and installing steering rack”, page 306 ⇒ “3.3 Removing and installing bellows”, page 314 ⇒...
Page 308 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 1 - Wire ❑ Different versions possi‐ ble. Refer to ⇒ Electron‐ ic parts catalogue “ET‐ KA” 2 - Bolt ❑ Either qty. 3 or qty. 4 are fitted depending on en‐...
Page 309 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 3.1.2 Assembly overview - steering rack, right-hand drive Assembly overview - steering rack, track rods, ZF ⇒ page 305 Caution The following work must not be performed while the universal joint is separated from the steering rack: ♦...
Page 310 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 8 - Subframe 9 - Bolt ❑ Renew after removal ❑ 70 Nm +90° 10 - Left wheel bearing housing 11 - Fastener 3.1.3 Assembly overview - steering rack,...
Page 311 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 9 - Bonded rubber bush ❑ No replacement part 10 - Right track rod ball joint ❑ Fitting position ⇒ page 319 ❑ Removing and installing ⇒...
Page 312: Removing And Installing Steering Rack
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Removing and installing steering rack Special tools and workshop equipment required ♦ Ball joint puller - T10187- ♦ Torque wrench - V.A.G 1331- ♦ Torque wrench - V.A.G 1332- ♦...
Page 313 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unscrew bolt -arrow- from universal joint -1- and pull off uni‐ versal joint in -direction of arrow-. Caution The following work must not be performed while the universal joint is separated from the steering rack: ♦...
Page 314 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Remove hexagon nut -1- from coupling rod -3- (left and right sides). – Pull coupling rod -3- out of anti-roll bar -2- on left and right side.
Page 315 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Disconnect connector -1- for oil level and oil temperature sender - G266- . – If installed, disconnect connector -2- on continued coolant cir‐ culation pump - V51- . To do this, open locking device -3- by pressing in direction of -arrow- and release connector.
Page 316 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 LHD only Vehicles with longer head shield – Unscrew bolts -arrows- and remove heat shield -1- from steer‐ ing rack. Note Different heat shields -1- are installed depending on the engine.
Page 317 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Unclip wiring harness -1- from steering rack -2- -arrows-. Continuation for both sides – Pull out spreader clip -arrow-. – Lower subframe using engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- .
Page 318 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Renew seal -1-. – Slide seal -1- over collar of steering rack -2- so that rubber lip makes contacts with collar all round -arrows-.
Page 319 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Position steering rack -1- on subframe. – Threaded sleeves -2- of steering rack must be inserted in holes in subframe -arrow-. – Screw in bolts -1- for steering rack, and tighten them.
Page 320: Removing And Installing Bellows
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Tighten nuts -arrows-. Note Ensure that boot is not damaged or twisted. – Bolt universal joint to steering rack. – Connect battery ⇒ Electrical system; Rep. gr. 27 ; Battery;...
Page 321 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Special tools and workshop equipment required ♦ Hose clip pliers - V.A.G 1275- ♦ Torque wrench - V.A.G 1332- ♦ Insert tool, 24 mm - V.A.G 1332/11- ♦...
Page 322 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Loosen wheel bolts. – Raise vehicle. – Remove wheel. – Mark position of nut on track rod. – Remove track rod ball joint ⇒ page 320 –...
Page 323: Removing And Installing Track Rod
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Install new clip, as shown in figure, with locking pliers for Phaeton steering rack - VAS 6199- . – Screw in track rod ball joint up to mark made during removal and install ⇒...
Page 324 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Torque wrench - V.A.G 1332- ♦ Open end spanner insert, AF 38 mm - V.A.G 1923- ♦ Ball joint puller - T10187- ♦ Locking pliers for Phaeton steering rack - VAS 6199- Removing –...
Page 325 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Make sure that correct track rod ball joint is installed on each side. I - Track rod ball joint on right marked with an “A”...
Page 326: Removing And Installing Track Rod Ball Joint
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Install new clip, as shown in figure, with locking pliers for Phaeton steering rack - VAS 6199- . – Install wheel and tighten. – Check wheel alignment ⇒...
Page 327: Repairing Steering Rack
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Loosen nut -1-. – Mark position of track rod ball joint on track rod. – Loosen nut -2- on track rod ball joint but do not remove com‐...
Page 328 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 ♦ Engine and gearbox jack - VAS 6931- or engine and gearbox jack - V.A.G 1383 A- Removing – Raise vehicle. – Remove lower noise insulation ⇒ General body repairs, ex‐...
Page 329 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Vehicles with vehicle level sender. – Disconnect connector -1- on front left vehicle level sender - G78- and/or front right vehicle level sender - G289- , as applicable.
Page 330 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Drive out threaded bush -1- in -direction of arrow-. Installing Carry out installation in the reverse sequence, noting the follow‐ ing: Note Always drive in threaded bush from above and from direction of the steering shaft.
Page 331 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 – Position steering rack -1- on subframe. – Threaded sleeves -2- of steering rack must be inserted in holes in subframe -arrow-. – On vehicles with vehicle level sender, carry out basic setting ⇒...
Page 332: Sensors
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Running gear, axles, steering - Edition 02.2019 Sensors ⇒ “4.1 Removing and installing steering angle sender G85 ”, page Removing and installing steering angle sender - G85- Note The steering angle sender - G85- is a component of the steer‐...

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