Volkswagen Tiguan 2016 Maintenance Manual
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Volkswagen Tiguan 2016 Maintenance Manual

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Service
Maintenance
Tiguan 2016 ➤
Tiguan RUS 2017 ➤
Edition 08.2017
Service Department. Technical Information

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Summary of Contents for Volkswagen Tiguan 2016

  • Page 1 Service Maintenance Tiguan 2016 ➤ Tiguan RUS 2017 ➤ Edition 08.2017 Service Department. Technical Information...
  • Page 2 In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2017 Volkswagen AG, Wolfsburg D4B805FFE07...

  • Page 3: Table Of Contents

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Contents Engine list ............. .
  • Page 4 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.34 Engine oil: capacities and specifications ........

  • Page 5: Engine List

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Engine list (VIGG001030; Edition 08.2017) This chapter provides information on the following subjects: Petrol engines ⇒ page 1 Diesel engines ⇒ page 2 Note To ease the search for an engine, the engine codes are listed in alphabetical order.
  • Page 6 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Engines ⇒ Petrol engine Petrol engine Displacement Engine code CZPA DJVA Camshaft drive Chain Toothed belt Diesel engines Engines ⇒ Diesel engine Diesel engine Diesel engine Diesel engine Displace‐...
  • Page 7 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Engines ⇒ Diesel engine Diesel engine Diesel engine Diesel engine Displace‐ ment Engine code DBGC DCYA DCYB DDMA No. of cylinders/valves per cylinder Power kW at rpm 110/3500-4000...
  • Page 8 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Engines ⇒ Diesel engine Displacement Engine code DGDB Camshaft drive Toothed belt Vehicles with factory-fitted diesel particulate filter can be identified by PR no. 7MM on vehicle data sticker.

  • Page 9: Service Work

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Service work Information reference flexible or fixed service ⇒ page 5 Service tables ⇒ page 8 Information about flexible or fixed serv‐ Service identification ⇒ page 5 Flexible service ⇒...
  • Page 10 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 2.1.3 Fixed service For vehicles with a fixed service, fixed services are calculated. This means that the mileage or time values are already set by Volkswagen. For normal operating conditions achieving these service intervals is technically assured.
  • Page 11 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Note For vehicles with a flexible service but which are serviced ac‐ cording to fixed service intervals, the service interval display must be recoded to “non-flexible” ⇒ page 116...

  • Page 12: Service Tables

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Service tables Note The service tables apply in general with differences depending ♦ on the vehicle model and equipment level. There is no relation between individual vehicles and identified vehicle identifica‐...
  • Page 13 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Scope of work – Charging cable: check that cable is present and check its condition. • Applies only to BEV and PHEV – High-voltage battery: charge. • Applies only to BEV and PHEV –...
  • Page 14 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Inspec‐ Exten‐ Scope of work change tion service scope of inspec‐ tion (applies only in addition to regu‐ lar in‐ spec‐ tion) – Headlight washer system: check function.
  • Page 15 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Inspec‐ Exten‐ Scope of work change tion service scope of inspec‐ tion (applies only in addition to regu‐ lar in‐ spec‐ tion) – Convertible top: perform water test.
  • Page 16 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Inspec‐ Exten‐ Scope of work change tion service scope of inspec‐ tion (applies only in addition to regu‐ lar in‐ spec‐ tion) – Tyres: check condition and wear pattern of tyre; enter tread depth.
  • Page 17 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Scope of work Climate and traffic condi‐ For operation with fuels that are »NOT« compliant with tions usual for passenger standards EN 228 ⇒ page 24 or EN 590 vehicles operated on fuels ⇒...
  • Page 18 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Whichever occurs first. 2.2.4 Air filter Scope of work Climate and traffic conditions usual Countries with high levels of dust for passenger vehicles ⇒ page 26 Air filter: clean housing and renew...
  • Page 19 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 2.2.7 Toothed belt Scope of work Climate and traffic conditions usual Countries with high levels of dust for passenger vehicles ⇒ page 26 Toothed belt and camshaft drive...
  • Page 20 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Whichever occurs first. 2.2.11 Brake fluid Scope of work Climate and traffic conditions usual Only for markets outside Europe for passenger vehicles and with fixed oil change intervals...
  • Page 21 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Scope of work Interval Natural gas filler connection and sealing cap: check 3 years after initial registration, condition, clean if necessary and check seal. then every 2 years •...

  • Page 22: General Information

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 General information Raising vehicle with lifting platform or trolley jack ⇒ page 18 Entries in service schedule ⇒ page 19 Severe operating conditions ⇒ page 20 Vehicle data sticker ⇒...

  • Page 23: Entries In Service Schedule

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 3.1.2 Lifting points for lifting platform and trol‐ ley jack Caution ♦ If the support plates or lifting arms of the lifting platform are improperly seated the surrounding parts of the vehicle may be damaged.

  • Page 24: Severe Operating Conditions

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 • This also applies to components which were changed before the regular change interval. Note When using “Genuine parts kits” it must be taken into account ♦ whether it is technically necessary to change all the compo‐...

  • Page 25: Vehicle Diagnostic Tester

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 3.4.2 Vehicle data sticker The vehicle data sticker -arrow- is located in luggage compart‐ ment on right in spare wheel recess. The vehicle data sticker is also found in the service schedule for the customer.

  • Page 26: Vehicle Identification Number

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 WARNING ♦ During a road test, always secure testing and measuring equipment on the back seat. ♦ Only a passenger may operate these devices while the vehicle is in motion.

  • Page 27: Countries With Hot Climate

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 3.6.2 Vehicle identification number on exten‐ sion of longitudinal member The vehicle identification number is located on the extension of longitudinal member -arrow-. 3.6.3 Significance of vehicle identification number...

  • Page 28: Country Overview For Petrol Not Compliant With En 228

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Democratic Republic of the Congo Niger Djibouti Oman Ivory Coast Puerto Rico Eritrea Palestine Gabon Pakistan Gambia Qatar Ghana Republic of Congo Guinea Rwanda Guinea-Bissau South Africa Iran...

  • Page 29: Country Overview For Diesel Not Compliant With En 590

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Benin (Dahomey) Jordan Nigeria Turkey Bermudas Cayman Islands North Korea Turkmenistan Bhutan Cambodia Oman Uganda Bolivia Cameroon Pakistan Ukraine Botswana Cape Verde Panama Uruguay Brunei Caribbean, left-hand traf‐...

  • Page 30: Engine Code And Engine Number

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Benin Yemen New Caledonia Thailand Bermudas Jordan Nicaragua Togo Bhutan Cambodia Dutch Overseas Territo‐ Trinidad and Tobago ries Bolivia Cameroon Niger Chad Botswana Canada Nigeria Tunisia Brazil Cape Verde...

  • Page 31: Identification Plate

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Ethiopia Honduras Mexico Syria Australia Hong Kong Mongolia Tajikistan Bahrain India Mozambique Tanzania Bangladesh Indonesia Myanmar (Burma) Thailand Belize Iraq Namibia Togo Benin (Dahomey) Iran Nepal (Indian subconti‐...

  • Page 32: Shortened Intervals For Spark Plug Replacement

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 3.13 Shortened intervals for spark plug re‐ placement Shortened spark plug replacement intervals are necessary if fuel not compliant with DIN EN 228 are used. Examples in fuel deficiency that can lead to shortened mainte‐...
  • Page 33 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Country 30,000 km / 2 years 20,000 km / 2 years 15,000 km /1 year 10,000 km /1 year Ivory Coast Eritrea Fiji Gabon Gambia Georgia Ghana Guatemala...
  • Page 34 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Country 30,000 km / 2 years 20,000 km / 2 years 15,000 km /1 year 10,000 km /1 year Mozambique Myanmar (Burma) Namibia Nepal (Indian sub‐ continent) New Caledonia Nicaragua Netherlands over‐...
  • Page 35 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Country 30,000 km / 2 years 20,000 km / 2 years 15,000 km /1 year 10,000 km /1 year Turkmenistan Uganda Ukraine Uruguay Uzbekistan Venezuela United Arab Emi‐...
  • Page 36 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4. Descriptions of work:...

  • Page 37: Descriptions Of Work

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Descriptions of work: Swivel joints and axle mountings: inspecting ⇒ page 34 All-wheel drive coupling: changing oil ⇒ page 36 Automatic headlight control and static cornering light: checking function ⇒...

  • Page 38: Swivel Joints And Suspension Link Mountings: Inspecting

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Engine compartment cover (noise insulation) “bottom”: removing and installing ⇒ page 78 Oil level: checking ⇒ page 78 Engine oil: draining, renewing oil filter and replenishing engine oil ⇒...
  • Page 39 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Check boots -arrow- of lower swivel joints for leaks and dam‐ age. – Check lower axle mountings for large cracks, perforating cracks or cuts in rubber material -arrows-.

  • Page 40: All-Wheel Drive Coupling: Changing Oil

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 All-wheel drive coupling: changing oil Note On vehicles with all-wheel drive coupling the drain plugs and ♦ sealing plugs of both systems are often interchanged owing to the integrated housing construction of all-wheel drive coupling and final drive.
  • Page 41 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 ♦ Used oil collection and extraction unit - VAS 6622A- ♦ -VAS 6291 A- ♦ Drip tray for workshop hoist - VAS 6208- Draining oil – Raise vehicle on lifting platform and place used oil collection and extraction unit - VAS 6622A- under all-wheel drive cou‐...
  • Page 42 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Filling with oil – Unscrew oil filler plug -1-. – Separate angled piece -B- from adapter -A- and screw adapter fully into oil filler hole. – Refit angled piece again and route hose above drive shaft to prevent sagging.

  • Page 43: Automatic Headlight Control And Static Cornering Light: Checking Function

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Screw in new oil filler plug -arrow- with captive seal and tighten it to specified torque. Torque setting Hydraulic fluid filler plug Ensure adherence to prescribed temperature range during oil level check if oil temperature was not within prescribed tempera‐...

  • Page 44: Front Passenger Front Airbag: Checking Key Switch And "On/Off Function

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 The headlights may not light in brightness. The rain and light sensor is located centrally at top of windscreen -arrow-. – Switch on ignition. – Turn light switch -4- to position “Auto” -2-.

  • Page 45: Battery (12V): Checking Battery Terminal Clamps For Secure Seating

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Switch off ignition. – Using the ignition key, turn switch to position “PASSENGER AIRBAG ON”. – Switch on ignition. – Warning lamp “PASSENGER AIRBAG OFF” -arrow- goes out after self-test (passenger airbag activated).
  • Page 46 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 ♦ Torque wrench - V.A.G 1331- Note A securely seated battery terminal clamp ensures trouble free ♦ function and long service life of the battery. When securing terminal clamp, ensure that it is completely ♦...
  • Page 47 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – If fitted, open cover -3- on battery positive terminal. – Check battery terminal clamps -1- and -5- for secure seating. If necessary, retighten nuts -2- and -6-.

  • Page 48: Battery (12V): Checking With Battery Tester (Always Refer To Workshop Manual)

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 WARNING If the battery terminal clamp is not seated securely on the pos‐ itive terminal, disconnect battery earth strap at battery negative terminal first, to prevent possible accidents.

  • Page 49: Status Of Battery (12V): Reading - Sending Diagnosis Protocol Via Online Connection

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Status of battery (12V): reading - send‐ ing diagnosis protocol via online con‐ nection Note Applies only to vehicles with start/stop and energy recovery sys‐ Procedure The battery status is read while the transportation mode is being switched off ⇒...
  • Page 50 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.8.2 Wear pattern: checking The wear pattern on the front tyres will indicate, for example, if toe and camber settings should be checked: ♦ Feathering on tread indicates incorrect toe setting.
  • Page 51 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Note Tyre pressures for the relevant model can also be found on a ♦ sticker. It is attached to the inside of tank flap or to B-pillar. Note that the pressures indicated on the sticker are applicable ♦...
  • Page 52 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.8.5 Tyre pressures, Tiguan Note During delivery inspection, check that tyre inflation pressure ♦ sticker is fitted. If the sticker is missing, order a new sticker through ETKA.
  • Page 53 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Part number - 5NA 010 000 B- Tiguan Half payload Half load, comfort Full payload kPa/bar/psi kPa/bar/psi kPa/bar/psi Tyre size Front Rear Front Rear Front Rear 260/2.6/38 260/2.6/38 230/2.3/33...
  • Page 54 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Spare wheel Part number - 5NA 010 000 M- Tiguan Half payload Half payload Full payload kPa/bar kPa/bar kPa/bar Tyre size Front Rear Front Rear Front Rear 230/2.3 230/2.3...
  • Page 55 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Part number - 5NA 010 000 H- Tiguan Half payload Half payload Full payload kPa/bar kPa/bar kPa/bar Tyre size Front Rear Front Rear Front Rear 215/65 R17 260/2.6 260/2.6...

  • Page 56: Brake And Clutch System: Changing Brake Fluid

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Part number - 5NA 010 000 F- Tiguan Half payload Half payload Full payload kPa/bar kPa/bar kPa/bar Tyre size Front Rear Front Rear Front Rear 235/50 R19 99...
  • Page 57 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 ♦ Insert - VAS 6564/9- ♦ Brake bleeding tool - VAS 6564- WARNING ♦ Never allow brake fluid to come into contact with fluids that contain mineral oils (e.g. oil, petrol, cleaning agents). Min‐...
  • Page 58 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Using the suction hose from brake filling and bleeding unit , extract as much brake fluid -2- from the brake fluid reservoir as possible through the strainer -1-.
  • Page 59 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Push collector bottle bleeder hose -1- onto front left bleeder valve. – Open bleeder valve, and let appropriate quantity of brake fluid run out ⇒ page 56 –...
  • Page 60 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – ⇒ Rep. gr. 24 ; Air filter; Removing and installing air filter housing – Remove dust cap from bleeder valve -arrow-. – Connect bleeder hose to pressure hose of fluid collector bottle.

  • Page 61: Brake System And Shock Absorbers: Inspecting For Leaks And Damage

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Sequence Brake fluid quantity bleeder valves: which must flow out of bleeder valves: Brake caliper Front left 0.20 l Front right 0.20 l Wheel brake cylinder/brake caliper Rear left 0.30 l...
  • Page 62 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 ♦ Torque wrench - V.A.G 1332- ♦ Battery lamp - VAS 6901- ♦ Mirror The adapter to loosen and tighten the anti-theft wheel bolts can be found in the vehicle tool kit ⇒...
  • Page 63 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Measure inner and outer pad thickness. a - Pad thickness “without” backplate Wear dimension: 2 mm WARNING The brake pads have reached their wear limit at a pad thick‐...
  • Page 64 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Inspect outer pad to determine its thickness. – Illuminate inner pad with an electric hand torch and mirror. – Determine thickness of inner pad by inspecting. a - Inner and outer pad thickness “without” backplate...

  • Page 65: Brake Fluid Level: Checking

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.12 Brake fluid level: checking WARNING ♦ Never allow brake fluid to come into contact with fluids that contain mineral oils (e.g. oil, petrol, cleaning agents). Min‐ eral oils will damage seals and rubber grommets of brake system.

  • Page 66: Dual Clutch Gearbox 0D9: Changing Gear Oil And Filter

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 “replenishing is NOT required”. Recommended brake fluid level, brake pads new or well within wear limit: • Between MIN and MAX markings WARNING If the fluid level is below min. marking -2-, the brake system must be checked for leaks before fluid is topped up, “Repair...

  • Page 67: Fault Memory Of All Systems: Reading With Vehicle Diagnostic Tester , Correcting Possible Faults

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Close all doors and windows completely. – Pull up button for window regulator and hold in this position for at least one second. – Release button, pull it up again and hold.

  • Page 68: Interior And Exterior Body: Inspecting For Corrosion With Doors And Flaps Open

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Press control next to light switch to switch on the Head-up Display. – Carefully remove protective film on Head-up Display. 4.20 Interior and exterior body: inspecting for...

  • Page 69: Cooling System: Checking Frost Protection And Coolant Level

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.23 Cooling system: checking frost protec‐ tion and coolant level Note The water used for mixing has a major influence on the effec‐ ♦ tiveness of the coolant. As the water quality differs from coun‐...
  • Page 70 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 ♦ Refractometer - T10007 A- Note Read precise value for the following tests at light/dark boundary. Using a pipette, place a drop of water on the glass to improve the readability of the light/dark boundary.

  • Page 71: Diesel Fuel Filter: Draining

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.23.3 Mixing ratio: Caution Use only distilled water for mixing coolant additives. The use of distilled water ensures optimum protection against corro‐ sion. Frost protection to Coolant additive...

  • Page 72: Diesel Fuel Filter: Renewing

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.25 Diesel fuel filter: renewing WARNING Risk of burns from very hot fuel. ♦ In extreme cases the fuel lines and the fuel can reach a temperature of 100°C. Allow the fuel to cool down before disconnecting the lines - risk of scalding.
  • Page 73 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Remove filter element -1- from fuel filter housing -2-. Installing Caution Always moisten new seal slightly with diesel fuel to avoid mal‐ functions! – Insert filter element -2- centrally into fuel filter housing -1-.

  • Page 74: Air Filter: Cleaning Housing And Renewing Filter Element

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Note If there is still air in the fuel system, the engine can change to emergency running mode during road test. In this case, switch engine off and erase fault memory. Then continue with a road test.
  • Page 75 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.26.1 Air filter element, 1.4 l TSI engines: re‐ moving and installing Removing – Pull air intake hose -1- off upper part of air filter -2-. – Release hose clips -1- and -2-.
  • Page 76 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Fit hose clips. – Fit air intake hose -1- onto upper part of air filter -2-. Torque setting Securing bolts 4.26.2 Air filter element, 2.0 l TSI engines: re‐...
  • Page 77 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Checking position of warm air flap – Check position of warm air flap -1- in lower part of air filter. The warm air flap must close completely at temperatures above +12°C.

  • Page 78: Multi-Purpose Additive For Diesel Fuel: Adding

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.26.5 Fuel filter housing: cleaning Note ♦ The air mass value may be falsified due to excessive soiling or moisture. This would lead to loss of power, since a smaller injection quantity is calculated.

  • Page 79: Multi-Purpose Additive For Petrol Fuel: Adding

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Country Fiji Sri Lanka and the Maldives Gambia South Africa Georgia Sudan Ghana South Sudan Guatemala Surinam Guinea Syria Guinea-Bissau Thailand Guyana Togo Haiti Trinidad and Tobago Honduras...
  • Page 80 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.28.2 Recommendation for using multi-pur‐ pose additive for petrol fuel Note In the following markets with a high risk of coke and deposit ♦ formation, the addition of a multi-purpose additive is recom‐...

  • Page 81: Engine And Components In Engine Compartment: Inspecting For Leaks And Damage (From Above And Below)

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Country Chad Uzbekistan United Arab Emirates Vietnam 4.29 Engine and components in engine com‐ partment: inspecting for leaks and dam‐ age (from above and below) – Remove engine cover panel, if necessary.

  • Page 82: Engine Cover Panel "Top": Removing And Installing

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.30 Engine cover panel “top”: removing and installing Engine cover panel, 2.0 l TSI engines: removing and installing ⇒ page 78 Engine cover panel, common rail diesel engines: removing and installing ⇒...

  • Page 83: Engine Oil: Draining, Renewing Oil Filter And Replenishing Engine Oil

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Note The oil level must always be in the upper third of area -B- for ♦ the delivery inspection. This way, you will achieve the greatest possible customer satisfaction.
  • Page 84 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Caution If the engine is revved up the turbocharger can be damaged or fail completely. Since the turbocharger runs at very high speeds, the bearings may fail within seconds in the event of inadequate lubrication.
  • Page 85 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 ♦ Torque wrench - V.A.G 1331- Removing oil filter – Remove “bottom” engine compartment cover (noise insula‐ tion) ⇒ page 78 – Loosen oil filter element -arrow- using Hazet oil filter strap - 2171-1- or oil filter tool - 3417- , and remove oil filter.
  • Page 86 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Draining engine oil after 1st oil change – Unscrew oil drain plug -2- and dispose of seal -3-. Note The oil drain plug will be reused after the 1st oil change.
  • Page 87 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 ♦ Torque wrench - V.A.G 1331- ♦ Oil spill cloth ♦ Assembly tool - T10549- Removing oil filter – Remove engine cover panel ⇒ page 78 – Loosen oil filter housing -arrow- using 32 mm hexagon socket insert .
  • Page 88 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Tighten oil filter housing -arrow- to specified torque using 32 mm hexagon socket insert . Torque setting Oil filter housing Note Depending on version, the vehicle is fitted with a sump made ♦...
  • Page 89 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 WARNING ♦ Torque specifications must not be exceeded. ♦ Excessive torque can cause leaks in the area of the oil drain plug or even damage. 4.33.4 Engine oil: draining and renewing oil fil‐...
  • Page 90 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Removing oil filter – Remove screw cap -3- using 32 mm hexagon socket insert . Renewing oil filter element – Pull out oil filter element -5-. – Insert O-ring -2- in groove of oil drain plug for screw cap -1-.

  • Page 91: Engine Oil: Capacities And Specifications

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.33.5 Engine oil: replenishing Special tools and workshop equipment required ♦ Oil filler funnel - VAS 6842- – When adding oil, use oil filler funnel - VAS 6842- as appropri‐...
  • Page 92 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Tiguan Petrol engines Oil quantity with VW engine oil standards filter (I) Engine code Capacity / out‐ With flexible With flexible With fixed serv‐ service as of service up to...

  • Page 93: Panorama Sliding Roof With Rear Panorama Roof

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.35 Panorama sliding roof with rear panora‐ ma roof Note The lubricating paste used until now and the new special lu‐ ♦ bricant are not miscible. Lubricating paste G 060 751 is coloured grey and easy to de‐...
  • Page 94 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Remove residual grease and dirt from guide rails using iso‐ propanol and a lint-free cloth. – Lubricate inside and outside of whole guide rail -arrows-. – Repeat the process on the other side of the vehicle.

  • Page 95: Road Test: Performing (Driving Behaviour, Noises, Air Conditioner Etc.)

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Note To remove insects and particles from the net and wind deflec‐ ♦ tor frame, use a sponge and a soapy solution. ♦ Mixing ratio for soap solution: 3 drops of washing-up liquid to...

  • Page 96: Wheel Securing Bolts: Tightening To Specified Torque

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.37 Wheel securing bolts: tightening to specified torque Special tools and workshop equipment required ♦ Adapter set for tamper-proof wheel bolts - T10313- ♦ Torque wrench - V.A.G 1332-...

  • Page 97: Reducing Agent (Adblue®/Def): Replenishing

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.38 Reducing agent (AdBlue /DEF): replen‐ ® ishing Note To prevent the descriptions from becoming unclear, the “NO x re‐ ® ducing agent AUS 32” (AdBlue ) is merely called reducing agent ®...
  • Page 98 ♦ The reducing agent (AdBlue ® /DEF) is contained in a separate tank in the vehicle. It is NOT therefore mixed with diesel fuel. ♦ A refill container approved by Volkswagen must be used for ® replenishing the reducing agent (AdBlue /DEF).
  • Page 99 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 ♦ From a remaining distance of 0 km, a warning buzzer sounds three times and “Check AdBlue (DEF)!” is displayed“ Engine start no longer possible”. WARNING ♦ As soon as “Check AdBlue!” appears:“ No engine start possible! ”...

  • Page 100: Reducing Agent (Adblue®/Def): Changing

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.38.4 Reducing agent tank: filling Procedure Note Ensure that the vehicle is on a hard, level standing and that ♦ the ignition is switched off. Refer to the ⇒ Operating manual for the filling device for AdBl‐...

  • Page 101: Tyre Pressure Indicator : Calibrating

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.40 Tyre pressure indicator : calibrating Note The calibration of the tyre pressure indicator must only be per‐ ♦ formed “after” the tyre pressure has been corrected to the prescribed values.

  • Page 102: Window Wash/Wipe System And Headlight Washer System: Checking Function

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 The tyre mobility set can be found in the tool bag -1- on the right side in the luggage compartment. The breakdown set includes a bottle of tyre sealant -3- and a compressor -2-.
  • Page 103 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 The scale -4- of the refractometer is applicable for the anti-freeze protection of the window wash/wipe system. Mixing ratio Frost protection Genuine washer fluid Water ⇒ ETKA -17/-18°C...
  • Page 104 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.42.2 Window wash/wipe system: checking spray jet settings and adjusting if nec‐ essary Note In case of uneven spray field due to impurities in the spray jet: remove spray jet, and rinse it through with water, opposite to di‐...

  • Page 105: Headlight Adjustment: Checking Halogen Headlights

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Operate windscreen washing system. The headlights are washed if the windscreen wiper lever is held in “wipe position” for at least 1.5 seconds. The washer fluid jet must hit the headlight lens centrally.
  • Page 106 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Check headlight adjustment (SAE). ⇒ page 103 Adjusting halogen headlights ⇒ page 104 4.43.1 Test and adjustment conditions • Tyre pressure OK • Lenses must not be damaged or dirty.
  • Page 107 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Whether, with the dipped beam switched on, the horizontal bright/dark boundary contacts the dividing line -1- of the test area and – Whether the breaking point -2- between the horizontal part of the bright/dark boundary on the left and the rising part on the right lies on the vertical line of the central point -3-.

  • Page 108: Headlight Adjustment: Checking Led Headlights With Cornering Light

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Inclination for SAE VOR halogen headlights Fill level of Inclination fuel gauge 0 to 1/2 0.2 % 1/2 to 1 0.0 % VOR: Visual Optical Aim Right -2- –...
  • Page 109 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Test and adjustment prerequisites ⇒ page 105 Check headlight adjustment (ECE). ⇒ page 105 Check headlight adjustment (SAE). ⇒ page 106 LED headlights with cornering light: adjusting ⇒ page 108 4.44.1...
  • Page 110 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Test pattern with dynamic main beam Note For dynamic main beam test pattern, headlights need to be ♦ reset to basic settings using vehicle diagnostic tester . The basic settings can only be reset using vehicle diagnostic ♦...
  • Page 111 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 ♦ Headlight adjustment unit - VAS 5047 A- ♦ Headlight adjustment unit - VAS 621 001- ♦ Vehicle diagnostic tester Note The VOL/VOR marking is visible on the outside the headlight.
  • Page 112 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Whether the horizontal light-dark border touches the separat‐ ing line -1- in the test area when the main beam is on. – Whether the breaking point -2- between horizontal part of the light-dark border on the right and the rising part on the left lies on the vertical line of the central point -3-.

  • Page 113: Headlight Adjustment: Checking Led Headlights

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Adjusting left headlight Height adjustment Lateral adjustment – Turn height adjustment screw -1- until setting is correct. – Turn lateral adjustment screw -2- until setting is correct. The lateral adjustment mechanism is sealed on SAE-compliant headlights.
  • Page 114 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 • Reflectors and lights OK • The initialisation of the headlight range control must have been completed. • The vehicle must be rolled forward and backward several me‐...
  • Page 115 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – With the dipped beam switched on, the lowest part of the hor‐ izontal light-dark border must be aligned with the dividing line -1- of the test area.
  • Page 116 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Inclination setting for SAE-compliant VOR gas discharge head‐ lights, LED headlights and DLA headlights Fill level of Inclination fuel gauge 0 to 1/2 0.0 % 1/2 to 1 0.0 %...

  • Page 117: Headlight Adjustment: Checking Fog Lights

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.46 Headlight adjustment: checking fog lights Note Additional weights are no longer used. ♦ Instead, a different inclination setting on the headlight adjust‐ ♦ ment unit is used.

  • Page 118: Sliding Sunroof Drains: Checking For Blockage, Cleaning If Necessary

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Fog lights: – Check whether the upper light-dark border touches the setting line and runs horizontally over the entire width of the test screen. Other additional lights: Additionally retrofitted lights of other systems must be checked and set according to valid guidelines.

  • Page 119: Service Interval Display: Resetting

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.48 Service interval display: resetting Resetting service interval display using vehicle diagnostic tester ⇒ page 115 Resetting service interval display without vehicle diagnostic tester ⇒ page 115 Additional information for service interval display ⇒...

  • Page 120: Service Interval Display: Recoding

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.49 Service interval display: recoding Note If the display is not as shown in the procedure: ⇒ Operating in‐ structions for vehicle diagnostic tester Recoding from flexible to fixed intervals ODIS Service –...

  • Page 121: Track Rod Ends: Checking Clearance, Firm Seating And Boots

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.50 Track rod ends: checking clearance, firm seating and boots Procedure – Check play by moving track rods and wheels with the vehicle raised (wheels hanging free). Clearance: zero clearance –...
  • Page 122 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 WARNING The blocking pieces must be removed without reservation be‐ fore delivering the vehicle. A notice reading “Warning!” and attached to the interior rear view mirror highlights this point with absolute clarity.

  • Page 123: Clock And Date: Setting

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.54 Clock and date: setting Setting time and date in Infotainment system – Switch on ignition. – Switch on Infotainment system. – Press Infotainment button – Press function button.

  • Page 124: Spark Plugs: Renewing

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.58 Spark plugs: renewing Spark plugs: renewing, 1.4 l TSI engines ⇒ page 121 Spark plugs: renewing, 1.4 l TSI engine (engine code CZEA, DJVA) ⇒ page 123 Spark plugs, 2.0 l TSI engines: renewing...
  • Page 125 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 4.58.1 Spark plugs: renewing, 1.4 l TSI engines Removing – Loosen hose clips -1- and -2-, and remove air pipe. – Separate electrical connectors -1-. – Unscrew bolts -2-.
  • Page 126 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Pull ignition coil on puller - T10530- in -direction of arrow- out of cylinder head cover. Repeat step for all ignition coils with output stage. Note Observe installation position of ignition coils with output stage! ♦...
  • Page 127 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Fit hose clips -1- and -3-. Torque setting Spark plugs in cylinder head Bolt for ignition coil with output stage 4.58.2 Spark plugs: renewing, 1.4 l TSI engine...
  • Page 128 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Unscrew bolts -2-. – Push puller - T10530- as far as stop into hole in ignition coil -1-. – Tighten knurled nut -2- in -direction of arrow-.
  • Page 129 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Screw in new spark plugs and tighten them to specified torque using spark plug socket - 3122 B- ⇒ page 126 – Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage -arrow-.
  • Page 130 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Torque setting Spark plugs in cylinder head Bolt for ignition coil with output stage 4.58.3 Spark plugs: renewing, 2.0 l TSI engines Removing – Remove engine cover panel ⇒...
  • Page 131 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Pull ignition coil on puller - T10530- in -direction of arrow- out of cylinder head cover. Repeat step for all ignition coils with output stage. Note Observe installation position of ignition coils with output ♦...

  • Page 132: Exhaust Emissions Test

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Exhaust emissions test This chapter provides information on the following subjects: Exhaust emissions test for petrol engines ⇒ page 128 Exhaust emissions test for diesel engines ⇒ page 130 Note Please observe the country specific legal regulations.
  • Page 133 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 ♦ Key numbers ♦ Vehicle identification number ♦ Fuel type ♦ Mileage The following vehicle data can be found in the vehicle registration certificate part 1: ♦ Registration number: “e.g. WOB-HH 1234”...

  • Page 134: Exhaust Emissions Test For Diesel Engines

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Specified data input for EET as bar code: – If specified data for EET are available as bar code, read bar code of EET data sheet with bar code reader.
  • Page 135 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 ♦ Registration number: “e.g. WOB-HH 1234” ♦ Emission key No. “field 14.1 (code for field 14)” ♦ Vehicle manufacturer: “Field 2”, “Field 2.1 (code for field 2)” ♦ Vehicle identification number “field E”...
  • Page 136 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 – Perform manual data input according to instructions on dis‐ play. – Enter displayed values on EET data sheet in column “Test values for exhaust emissions test” on display as follows:...
  • Page 137 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Evaluation Note If the exhaust emissions test was performed with an active rev ♦ limiter, enter the following in the test log: “The governed speed test was performed with an automatic ♦...

  • Page 138: Glossary

    Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Glossary Term Explanation Anti-locking brake system. The ABS is a regulating system in the brake system, that prevents locking when braking. This helps to maintain directional stability and steerability.
  • Page 139 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Term Explanation Light-emitting diode LED Liquefied petroleum gas. Liquefied petroleum gas or autogas Malfunction indicator light. American designation for exhaust emissions warning lamp Multi-point injection North American region...
  • Page 140 Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ Maintenance - Edition 08.2017 Term Explanation Intake manifold injection system (indirect injection system) SULEV Super Ultra Low Emission Vehicle TSI turbocharger. Charging with turbocharger only. TSI twincharger. Charging with turbocharger and compressor...

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