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STEP 1: (VEHICLE PREP CONT'D.)
1.15 Remove ballast box from shipping pallet. Next,
install ballast box on the font edge, of the vehicle.
Installing top bolts first into the vehicles floorboard
(do not fully tighten). Place backing plate between
the underside of the floorboard and locking nuts.
Next, install front lower carriage bolts from inside
the vehicle floorboard outwards to the front of the
vehicle. To tighten down the lock nuts, you will
need a 3/4" rachet wrench to access the nuts
found on the inside of the ballast box. Fully
tighten the front bolts and then the top bolts. See
Figures 1.15a and 1.15b.
Hardware Used
1/2-13X1-1/4" Carriage Bolt
1/2-13 Flange Lock Nut
Tools required
3/4" Ratchet Wrench
3/4" Socket or Wrench
1.16 Place the footrest lip floormat on the vehicle.
Place floormat material found on the lower right
and left into the sides of the vehicle frame. Install
5/16" hardware into square hole to the right of the
pedal. Next, install 3/8" hardware below the pedal
making sure 3/8"washers are wedged between the
vehicle and clipped washer. Re-install the vehicle
footrests. Now fully tighten hardware. See
Figures 1.16a and 1.16b.
Hardware Used
3/8-16X1-1/2" Flange Hex Screw
3/8" Clipped Washer (in Hardware Box)
3/8" Washer
3/8-16 Flange Lock Nut
5/16-18X1" Flange Hex Screw
5/16" Fender Washer
5/16-18 Flange Lock Nut
Tools required
13mm socket and wrench
1/2" socket and wrench
9/16" socket and wrench
1.17 Install the footrest floormat making sure the rubber
is on the top surface (foam on bottom). Push the
extra material into the back edge and sides to fully
seal the floorboard. See Fig. 1.17.
Push Extra
Material to
Sides and Back
Fig. 1.17 (Install Footrest Floormat)
CAB INSTALLATION
Qty
4
4
Qty
1
1
2
1
1
1
1
Rubber Surface
Backing Plate
Fig. 1.15a (Install Ballast Box, Backing Plate)
Install First
Ballast Box
Requires Ratchet
Wrench
Fig. 1.15b (Install Ballast Box)
5/16" Hardware
Push Material Here
Fig.
1.16a (Install Footrest Lip Floormat)
Clipped Washer
Cut out for
break pedal
Fig. 1.16b (Brake Pedal Hardware)
7 of 34
Top of Footrest Lip
3/8" Washer
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