Leica AT500 User Manual
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Leica AT500 User Manual

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Leica AT500
User Manual
Version 1.2
English

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  • Page 1 Leica AT500 User Manual Version 1.2 English...
  • Page 2 Product identifica- The model and serial number of your product are indicated on the type label. tion Always refer to this information when contacting your agency or Leica Geo- systems authorised service centre. Trademarks Bluetooth® is a registered trademark of Bluetooth SIG, Inc.
  • Page 3 Refer to the following resources for Absolute Tracker documenta- tion/software: https://www.hexagonmi.com/at500 •...
  • Page 4 We request you to make specific comments as to where you envisage scope for improvement. Use the following e-mail address to send your suggestions: support.tracker-pl.mi@hexagon.com Contact Leica Geosystems AG Part of Hexagon Metrology Products Moenchmattweg 5 5035 Unterentfelden Switzerland Phone +41-62-737 67 67 https://www.hexagonmi.com...

  • Page 5: Table Of Contents

    General 1.6.2 Absolute Distance Meter (ADM) and Laser Pointer 1.6.3 Automatic Target Recognition 1.6.4 PowerLock 1.6.5 AT500 Instrument Status Indicator Electromagnetic Compatibility (EMC) Description of the System System Components Software Concept Container Contents Instrument Components 2.4.1 AT Remote Control 400 2.4.2...
  • Page 6 Batteries 4.4.1 Operating Principles 4.4.1.1 Power Concept 4.4.1.2 Battery for the AT500 Instrument Check & Adjust Adjusting the Circular Level of the Instrument Care and Transport Transport 6.1.1 Transport On-site Storage Cleaning and Drying 6.3.1 General 6.3.2 Cleaning Optical Parts...

  • Page 7: Safety Directions

    Safety Directions General Introduction Description The following directions enable the person responsible for the product, and the person who actually uses the equipment, to anticipate and avoid opera- tional hazards. The person responsible for the product must ensure that all users under- stand these directions and adhere to them.

  • Page 8: Limits Of Use

    • Use of products with recognisable damage or defects • Use with accessories from other manufacturers without the prior expli- • cit approval of Leica Geosystems Inadequate safeguards at the working site • Deliberate dazzling of third parties • Controlling of machines, moving objects or similar monitoring applica- •...

  • Page 9: Hazards Of Use

    Suitable for use in dry environments only and not under adverse conditions. Responsibilities Manufacturer of Leica Geosystems AG, CH-9435 Heerbrugg, hereinafter referred to as Leica the product Geosystems, is responsible for supplying the product, including the User Manual and original accessories, in a safe condition.
  • Page 10 Moving the AT500 with attached cables The Laser Tracker may tip over. Precautions: ▶ Ensure that cables are always loose when moving the AT500 over short distances. ▶ Disconnect the cable(s) in advance when moving the AT500 over a distance longer than the Ethernet or/and power supply cable.
  • Page 11 CAUTION If the product is hit by a lateral push or moved without taking caution, it can topple over and cause property damage or injury. Precautions: ▶ Use caution when working close to the product and when moving the product around the working site. ▶...
  • Page 12 Safeguard the instrument from falling when mounted in an upside- down or tilted position, for example by attaching a suitable lanyard or fall limiter to the handle on the socket of the AT500 instrument. Contact your local Hexagon or distributor representative for further details on health and safety regulations.
  • Page 13 If the instrument moves unexpectedly during operation, stop ☞ the instrument or alternatively, disconnect the battery or main power source to prevent further movements. CAUTION Before any cleaning procedure, ensure that the instrument is switched off and the battery has been removed. WARNING Inappropriate mechanical influences to batteries During the transport, shipping or disposal of batteries it is possible for inap-...
  • Page 14 Always prevent access to the product by unauthorised personnel. Product-specific treatment and waste management information can be received from your Leica Geosystems distributor. ☞ Applies only for California. The product contains CR Lithium Cell(s) with perchlorate material inside – special handling may apply.
  • Page 15 Improperly repaired equipment Risk of injuries to users and equipment destruction due to lack of repair knowledge. Precautions: ▶ Only authorised Leica Geosystems Service Centres are entitled to repair these products. 1.5.1 For AC Power Supplies WARNING Electric shock due to missing ground connection If unit is not connected to ground, death or serious injury can occur.
  • Page 16 National laws and local regulations could impose more strin- gent instructions for the safe use of lasers than IEC 60825-1 (2014-05) and IEC TR 60825-14 (2004-02). The AT500 is classified as laser class 2 in accordance with: IEC 60825-1 (2014-05): “Safety of laser products” •...
  • Page 17 24609_001 ☞ The AT500 is classified as a laser class 2 system although some individual laser sources are classified differently. The possibility of simultaneous emis- sion of the individual laser sources results in an overall classification as laser class 2.
  • Page 18 built into this product produces a visible laser beam which emerges from the telescope objective. The laser product described in this section is classified as laser class 2 in accordance with: IEC 60825-1 (2014-05): “Safety of laser products” • These products are safe for momentary exposures but can be hazardous for deliberate staring into the beam.
  • Page 19 Description Value Wavelength 905 nm Maximum average radiant power 1.5 mW Beam divergence (full angle) 11 mrad Pulse duration ≤ 2.56 ms Pulse repetition frequency ≤ 500 Hz Laser beam 24607_001 1.6.4 PowerLock General The PowerLock vision system built into the product produces an invisible LED beam which emerges from the front side of the telescope.
  • Page 20 Electromagnetic radiation can cause disturbances in other equipment. Precautions: ▶ Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot com- pletely exclude the possibility that other equipment may be dis- turbed. Safety Directions...
  • Page 21 Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that the function of the product may be disturbed in such an electromagnetic environment.
  • Page 22 Precautions: ▶ Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that other equipment can be disturbed or that humans or animals can be affected. ▶...

  • Page 23: Description Of The System

    AC/DC adapter • LAN cable • 2 × GEB364 batteries • The terms "Absolute Tracker" and "Laser Tracker" are used as synonyms for all types of the Leica Geosystems Absolute Tracker. System Compon- ents 24610_001 AT500 Component Description AT500 instru-...

  • Page 24: General

    Hexagon or distributor representative for details. Customised Customised software specific to user requirements application pro- can be developed using the Leica Metrology Founda- grams tion (LMF). Contact your Hexagon or distributor rep- resentative for further information. Firmware upload A firmware update of the Absolute Tracker can be done through the provided Tracker Pilot software.

  • Page 25: Container Contents

    24611_001 AT500 instrument B-Probe plus – optional 2 × GEB364 batteries Power cable External temperature sensor Ethernet cable MCA134 LAN-Cable RJ-45 Cat6: For usage with AT500 Tracker Instrument Components AT500 Instrument Front/side view – right components Carry handle Coaxial optics for angle...

  • Page 26: At Remote Control 400

    Front/side view – right RESET button – placed inside the battery com- partment 24812_001 Side view – left Battery level LEDs Power Button and Status Bluetooth Status LED and Pairing Button WLAN Status LED 24807_001 Front view Connector for Ethernet (LAN) RJ45 (TCP/IP) Connector for AC power supply unit or external bat-...
  • Page 27 IR transmitter Button A Button B Button C Button D 004681_002 Button assign- The Tracker Pilot software has the following functions assigned to the AT ments Remote Control 400. Button Function Start Measurement Next (on Tracker Pilot wizard pages) Back (on Tracker Pilot wizard pages) Toggle between full sketch view, full DRO view and shared view Battery replace-...

  • Page 28: At500 Instrument Status Leds

    2.4.2 AT500 Instrument Status LEDs Battery level LEDs Battery level LEDs 24866_001 Battery Capacity Troubleshooting Status Icon Description Status Icon Description 100%-76% Battery over- heating system will immediately shut down – >72 °C Quick flashing 75%-51% Charging not allowed, temper-...
  • Page 29 Status power but- Status power button 24819_001 LED Indic- Status Description ator No activity. Fast flashing blue Booting up/initialising. Solid blue System booted up, ready to connect. Slow flashing green Connected to network. Solid green LMF connection estab- lished. Fast flashing blue Shutting down.
  • Page 30 (LAN to Automatic and WLAN/WiFi to Access Point Mode). Status LEDs Description The AT500 has Light Emitting Diode indicators at the front side and back side of the telescope. They indicate the following states. Description of the System...
  • Page 31 Diagram of the Status LEDs 0024613_001 LED with various colours LED with various colours LED with various colours Front side Description of the Status LEDs Symbol Description Symbol Description Status indicator, Status indicator, red continuous ON red flashing Status indicator, Status indicator, green continuous ON green flashing...
  • Page 32 LED State Status Informa- tion The AT500 instru- LEDs ment is off. Pattern None None None The system is booted and no LEDs reflector is locked. PowerLock is active. Pattern The system is booted and no LEDs reflector is locked.

  • Page 33: At500 Instrument Measurement System

    Orient-to-Gravity The Absolute Tracker AT500 features a dual-axis Orient-to-Gravity sensor. Sensor This inclination sensor is located within the rotating head of the AT500 instrument. The Orient-to-Gravity sensor can operate in different modes depending on the stability of the ground: Orient-to-gravity •...

  • Page 34: Absolute Distance Meter (Adm)

    Absolute Distance Meter (ADM) Description The Absolute Distance Meter module of the AT500 uses a modulated and polarised infrared light beam, which allows a dynamic lock-on to a moving reflector while still ensuring the highest accuracy. The ADM supports meas- uring stationary points, as well as continuous measurements of a moving reflector at speeds of up to 100 Hz.

  • Page 35: Automatic Target Recognition

    2.5.5 Automatic Target Recognition Description The Automatic Target Recognition (ATR) is a sensor which recognises the position of a reflector by means of a CMOS image sensor. The light beam of the ATR represents the collimation axis of the Laser Tracker, the reflected beam is received by the CMOS image sensor.

  • Page 36: Meteo Station

    AT500 Connect App Description The AT500 Connect App runs on iOS and Android mobile devices. The app can be downloaded from the respective app store: Android Description of the System...
  • Page 37 Home Screen The app connects to the AT500 through the Bluetooth interface and provides basic functionality such as: Configure a TCP/IP connection between the system and the application • computer. Basic MMI functions like the electronic levelling bubble to assist the •...

  • Page 38: Application Processor

    Description An application processor which runs the actual application software is required to operate the AT500. The Leica Metrology Foundation (LMF) provides an open and flexible interface to third-party application programs. The use of an Application Processor distributes the workload such as: The system software runs on the AT500 Processor, the application •...
  • Page 39 2.8.3 Measurement Uncertainty Description The table below shows the Maximum Permissible Error (MPE) specifications for the test items defined in ISO 10360-10:2021 using Leica 1.5'' Red Ring Reflectors (RRR) and standard measurement mode unless otherwise noted. Two-Face Meas- Position Tolerance...
  • Page 40 ISO Two-Face Measurement Description of the System...
  • Page 41 Length Measure- Position Tolerance General Formula ment (MPE) Lenght Measure- Pos. 1 to 2 ±32 μm ±21 μm + 8.5 μm/m ment (1.5 m dis- EUni:0:LT,MPE 2) tance) Pos. 3 to ±46 μm (3 m dis- tance) Pos. 16 to ±72 μm (6 m dis- tance)
  • Page 42 ISO length measurement – in-line Probing Size and Probing Form PSize.Sph.1x25:SMR:LT,MPE ±20 μm PForm.Sph.1x25:SMR:LT,MPE 50 μm 2) in accordance with ISO 10360-10:2021, chapter 6.2 ISO Probing Measurement –traversal 25484_001 2.8.4 Reflector Reflectors Hollow Corner Cube Reflectors (RRR and BRR) and glass prisms (TBR) are available with the following tolerances: Roundness (Ball) Value...
  • Page 43 5.30 mm ± 0.03 mm If repeatability of measurements is important, the reflector ☞ should always be used with the same orientation. The serial number and Leica logo on the reflector housing helps to main- tain the orientation. Description of the System...
  • Page 44 ☞ ies Catalog” for detailed information on additional accessories. ☞ The use of accessories from third-party manufacturers without prior approval of Leica Geosystems is not permitted. Unauthor- ised modifications to the system make the warranty null and void. Reflectors Reflector Types...
  • Page 45 Reflector housing Solid glass prism Laser beam path Prism surface 004708_001 Glass sphere prism (Supercateye SCE 1.5''). The SCE 1.5'' is a target • with a very large acceptance angle. The glass ball is centered in a metal sphere and can be used with the same reflector nest as other 1.5'' reflectors.
  • Page 46 The cart has drawers to store reflectors and smaller accessories, and a provi- sion for a power panel. Height adjustable shelves enable the installation of an Application and an uniterruptable power supply (UPS) module. Accessories...
  • Page 47 ☞ Ensure that the locking lever of the Quick Release is in unlocked position. Set the AT500 instrument onto the Quick Release. ☞ Do not remove the locking lever of the Quick Release while the sensor is attached to the Quick Release.
  • Page 48 4.2.1 Wired Connection Automatic Mode The network module of the AT500 can automatically detect whether it is connected to the application computer through a point-to-point or a net- work connection. Changes between connection types are detected automatic and do not require manual configuration.
  • Page 49 The LAN configuration provides a network-based access from the Application ation Processor to the AT500. The connection requires the following components: CAT5 LAN Cable RJ45 for the connection between the AT500 and the • network hub. CAT5 LAN Cable RJ45 for the connection between the Application Pro- •...
  • Page 50 The AT500 supports the wireless topologies: Access Point Mode: The AT500 serves as Access Point to allow multiple • clients to establish a connection. For example, to an application com- puter, a remote control or multiple Absolute Tracker setups. Connection to an external Access Point: The AT500 connects as client •...
  • Page 51 For Li-Ion batteries, a single discharge/charge cycle is sufficient. We • recommend carrying out the process when the battery capacity indic- ated on the charger or on a Leica Geosystems product deviates signi- ficantly from the actual battery capacity available. Operation/dischar- The batteries can be operated from −20 °C to +55 °C/−4 °F to +131 °F.
  • Page 52 Charging of one GEB364 battery AC power adapter GKL311 charger 008895_002 008895 002 4.4.1.2 Battery for the AT500 Instrument Change battery step-by-step 1 1 1 24618_001 Push down the lock on the lid of the battery compartment to open the battery housing.
  • Page 53 Push up the lock on the lid of the battery compartment to lock the battery housing. Operation...
  • Page 54 Check & Adjust Description Leica Geosystems products are manufactured, assembled and adjusted to the best possible quality. Quick temperature changes, frequent movements of the product, shock or stress can cause deviations and decrease the meas- urement accuracy. It is therefore recommended to check and adjust (compensate) the product from time to time.
  • Page 55 Stand Tube. Level the instrument precisely with the electronic level on the display of the AT500 Connect App using the footscrews. Check the position of the circular level on the instrument. a) If the circular level is centred, no adjustments are necessary.
  • Page 56 For products for which no container is available use the original packaging or its equivalent. Shipping When transporting the product by rail, air or sea, always use the complete original Leica Geosystems packaging, container and cardboard box, or its equivalent, to protect against shock and vibration. Care and Transport...
  • Page 57 Shipping, transport When transporting or shipping batteries, the person responsible for the of batteries product must ensure that the applicable national and international rules and regulations are observed. Before transportation or shipping, contact your local passenger or freight transport company. Field adjustment Exposing the product to high mechanical forces, for example through fre- quent transport or rough handling, or storing the product for a long time...
  • Page 58 For power supplies and chargers: Use only a clean, soft, lint-free cloth for cleaning. • Cables and plugs Keep plugs clean and dry. Blow away any dirt lodged in the plugs of the connecting cables. Damp products Dry the product, the transport container, the foam inserts and the accessor- ies at a temperature not higher than 40°C /104°F and clean them.
  • Page 59 ☞ If you need to replace cleaning materials, contact your local Leica Geosystems agency as source of supply. Cleaning liquid Use Isopropanol as cleaning liquid to soak tissues or cleaning swabs.
  • Page 60 Use the cotton swabs soaked in cleaning liquid to remove any remaining dirt. A special procedure applies for the cleaning of Break Resistant Reflectors. NOTICE Improper cleaning by using mechanical force like brushes or cotton swabs Improper cleaning may destroy the coated surfaces of the Break Resistant Reflectors (BRR) and lead to a malfunction.
  • Page 61 AT500 Instrument Dimensions sions Size 261 mm × 239 mm × 477 mm Transit Axis Height 1404 mm Weight of AT500 Sensor 13.60 kg Weight of GEB364 Battery 0.32 kg Weight of Quick Release 1.25 kg Quick Release Interface 3 ½” - 8 UNC...
  • Page 62 180 W Max. input AC current 1.7 A (115 V AC); 0.9 A (230 V AC) ☞ Use only with Leica Geosystems provided power supply or power supplies approved by Leica Geosystems within LPS specification. Battery GEB364 Internal Battery GEB364 Value...
  • Page 63 MeteoStation Measurement range Range Temperature (internal sensor) –10 °C to +60 °C (14 °F to 158 °F) Temperature (external sensor) –20 °C to +80 °C (14 °F to 158 °F) Pressure 500 hPa to 1100 hPa Humidity 0% to 95% Device Measurement uncer- Applicable range...
  • Page 64 Encryption WPA2 PSK • None • Data output Description Value Measurement Data Output Rate 100 points/s Motorisation AT500 instrument Value Maximum rotation speed 180°/s Acceleration lateral 675°/s 2 Acceleration radial 180 m/s 2 Tracking speed lateral 145°/s Tracking speed radial...
  • Page 65 Lengthwise & crosswise Orient to Gravity Description Value Orient to Gravity Uncertainty ±15 mm + 8 mm/m U Z(OTG) Conformity to National Regulations Labelling AT500 Instrument Contains Transmitter Module FCC ID: 2AJY6MORIN01 FCC ID: SQGBL654 IC: 22172-MORIN01 IC 3147A-BL654 R 204-760001...
  • Page 66 5 cm between you (or any other person in the vicinity) and the instrument. Hereby, Leica Geosystems AG declares that the radio equip- ment type AT500 is in compliance with Directive 2014/53/EU and other applicable European Directives. The full text of the EU declaration of conformity is avail- able at the following Internet address: http://www.leica-geo-...
  • Page 67 In order to comply with FCC RF Exposure requirements, this device must be installed to provide at least 5 cm separation from the human body at all times. Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user's authority to operate the equipment. Canada CAN ICES-003 B/NMB-003 B Contains IC: 22172-MORIN01;...
  • Page 68 7.1.1 Dangerous Goods Regulations Dangerous Goods Many products of Leica Geosystems are powered by Lithium batteries. Regulations Lithium batteries can be dangerous under certain conditions and can pose a safety hazard. In certain conditions, Lithium batteries can overheat and ignite.
  • Page 69 Intellectual Property Rights, Limitation of Liability, Exclusion of other Assur- ances, Governing Law and Place of Jurisdiction. Please make sure, that at any time you fully comply with the terms and conditions of the Leica Geosystems Software Licence Agreement. Such agreement is provided together with all products and can also be referred to and downloaded at the Leica Geosystems home page at Hexagon −...
  • Page 70 Download open source licence: Note the IP address of the Laser Tracker. ☞ It is displayed on the AT500 Connect App screen on any of the net- work connection pages in defined digits: XXX.XXX.XXX.XXX ☞ Be sure that the application computer is connected within the same network as the Laser Tracker.
  • Page 71 Break Resistant Reflector Electromagnetic Compatibility Standard of the European Committee for Standardization International Electrotechnical Commission International Standards Organisation Light Emitting Diode Leica Metrology Foundation Limited Power Source Maximum Permissible Error RJ45 Registered Jack 45, standardised physical interface for connecting telecommunication equipment.
  • Page 72 Appendix B Regional Contact Addresses Regional Contact Visit https://www.hexagonmi.com/contact-us to find the contact details of Addresses your local Hexagon distributor or representative. Regional Contact Addresses...
  • Page 74 958651-1.2.0en Original text (958651-1.2.0en) Published in Switzerland, © 2022 Leica Geosystems AG...

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