Related Manuals for Kellfri 21-SV500E
Summary of Contents for Kellfri 21-SV500E
- Page 1 21-SV500E SAWMILL ELECTRIC-POWERED Read this manual carefully before using the product! Translated from the original...
- Page 2 Transport and storing Maintenance and service Inspection of belt Troubleshooting Troubleshooting Assembly - sawmill 21-SV500E Assembly - feet and frame Assembly - cutting head unit and winch Assembly - measurement scale and water tank 17 Assembly - rails Stabilizers - log support...
- Page 3 INTRODUCTION Thank you for choosing a product from Kellfri AB. By following general safety information, operating instructions and common sense, you will have many years of enjoyable use of the product. Kellfris equipment and products are aimed to be use by active farmers with high demands on functionality.
- Page 4 Your retailer The general safety instruction is also available from Kellfris website: www.kellfri.co.uk Do not use this equipment if you are feeling sick, tired or in influence of alcohol. Nor if you are under the influence of strong medications or drugs, suffering from strong depression or severe mental illness.
- Page 5 PRODUCT SAFETY INFORMATION • Read the instructions carefully before using the machine. The machine may only be used as described in this manual. • It is prohibited to start fire near the machine. • Fire extinguisher class ABC should always be kept easily accessible near the machine. •...
- Page 6 WARNING LABELS Make sure that the warning labels are always visible, clean the warning labels if necessary. Do not wash with high pressure washer directly on the warning label. If any part of the decal is worn or label becomes frayed or otherwise unreadable, order new labels. SYMBOL Explanation Read the instruction manual!
- Page 7 PERSONAL PROTECTION Always wear suitable clothing and footwear. Do not wear loose clothing or jewelry when us- ing the machine. Remember to put up long hair when operating machines with rotating parts. Wear protective gloves, to prevent burn injuries on contact with hot surfaces such as exhaust system, and to avoid oil and gasoline on the skin.
- Page 8 Learn and remember the correct working methods. Beginners should always keep a low speed, use extreme caution before routine and product knowledge is achieved. The user/customer is responsible to handle the situation correctly. The product should not be taken into use unless it can be done in a safe way for the user.
- Page 9 Turn the power switch to ON. Ready to use. If the ma- chine doesn’t start at once emergency stop is not pressed The electrical motor starts as soon as both green but- tons are pressed. NOTE! Both buttons must be hold press for the blade to start and keep running.
- Page 10 Check all bolts and nuts are tightened after maintenance and service. Always test the machine before work is started. • Lubricate moving parts regularly. For maintenance of the engine, see the separate man- ual. For parts: Contact Kellfri Service Table of contents...
- Page 11 Inspection It is very important to regularly check the machine, in order to detect and prevent wear and tear, damage, etc. WARNING! ALWAYS STOP THE ENGINE BEFORE STARTING MAINTENANCE /SERVICE. TO AVOID UNEXPECTED START, TURN OFF THE ENGINE AND PULL OUT THE CORD Never use damaged machine to avoid injuries.
- Page 12 TROUBLESHOOTING PROBLEM PROBABLE CAUSE MEASURE The band saw blade breaks 1. The belt tension is insufficient. 1. Tighten the blade 2. Incorrect speed or feed rate 2. Increase the speed of the band saw 3. The log is loose on the rails blade and adjust the feeding speed, the 4.
- Page 13 TROUBLESHOOTING PROBLEM PROBABLE CAUSE MEASURE The blade teeth are torn from 1. Wrong type of saw blade 1. Replace band saw blade, use only the the band 2. Incorrect feeding rate recommended band saw blade 3. The stock is loose 2.
- Page 14 ASSEMBLY - SAWMILL 21-SV500E Remove all packaging materials, put the cutting head unit standing on a straight surface as figure shows below. Ensure that it cannot tip. Mount 2 pcs of square tube into the unit, right and left side. Loosen the locking handle when installing the tubes.
- Page 15 ASSEMBLY - FEET AND FRAME Install the feet onto the square tube left and right side of the cutting head unit. Loosen the bolts using a 16mm wrench. Make sure you mount them correctly this side should face the rails Mount the stabilizer’s frame behind the cutting head unit and the stabilizers undeneath (fig A), install the winch above the cutting head unit (fig.
- Page 16 ASSEMBLY - CUTTING HEAD UNIT AND WINCH Install the wire behind the cutting head unit se pictures below. Crank the down the winch so that the wire get all the way pulled out, crank up the winch again so that the wires rolls up neatly on rod.
- Page 17 ASSEMBLY - MEASUREMENT SCALE AND WATERTANK Mount the measurement scale on the stabilizing frame. Assemble the water tank, accordning to the pictures below. The copper pipe which is located on the ending of the water hose is mounted underneath the cutter head unit. The copper pipe should point to the blade so that the water beam hits the blade during operation.
- Page 18 ASSEMBLY - RAILS Follow the steps a.) Place the rails on a flat surface. The rail consists of 2 sections (delivered as standard). Line up the sections and assemble them together as a trail for the cutting head unit. Mount the stabi- lizers in between the 2 sections - do not tighten the bolts yet (sew pictures below) stabilizers - log support finished assembled rail...
- Page 19 ASSEMBLY - LOG SUPPORT c.) Install the metal stop at the ending of the rail. d.) Mount the log support where it is appropriate. The long log support is appropriate for big logs and the small ones for smaller logs. e.) Lubricate threads and locking pins.
- Page 20 ASSEMBLY - RAIL FEET f.) Mount the rail feet on the side of the rails. The rail has 12 holes for the assembly of rail feet g.)Mount the connecting plate of the for the 2 section outer side of the rail, do not tighten the bolts yet.
- Page 21 INSTALLING THE SAW BLADE AND BELT ADJUSTMENTS The following instruction should never be perform with the engine running. For your own safety, pull out the electric cord from the socket. Gloves and goggles are recommended to worn when working with the saw belt. 1.) Remove the belt cover by removing 3 bolts mounted on the front, use 13 mm wrench.
- Page 22 3.) Use gloves when installing the he saw blade. The blades teeth should face the rails - cutting direction. The sawblade rotates counterclockwise during operation. Mount the sawblade on the blade wheels, the lower part of the sawblade should be mounted between blade guide blocks, tighten the sawblade.
- Page 23 a.) If the wheel is skew, either the left or right wheel lies too close to the protective cover Fig. 2 Fig. 1 MEASURE: • Loosen the nut with 24mm key as shown in the pictures below. • If the wheel is skew according to Fig 1: Loosen the adjuster bolt, then turn the tensioner until the tire is straight.
- Page 24 B.) ADJUSTMENT: UP AND DOWN If the wheel is skewed så that either the upper part (Fig 3) or the lower part (Fig4) of the wheel is too close to the protective cover: Fig 4 Fig 3 MEASURE If the wheel is skewed as shown in FIG. 3, loosen the top adjuster bolt (# 7) with 19mm key and adjust it upwards until you reach the right height.
- Page 25 8.) Adjusting the belt steering blocks is performed by loosening the M10x25 bolt with a 16mm wrench. Press the block so that the roller is against the back of the saw belt, the roller must not push the sawblade forward as this affects the sawblades movement. Adjust so that the saw blade runs smoothly adjusts if necessary, then tighten the bolts.
- Page 26 DRAWING I: CUTTER HEAD FRAME Table of contents...
- Page 27 DRAWING II: HEIGHT ADJUSTER DRAWING III: FEET OF CUTTER UNIT Table of contents...
- Page 28 RAWING IV: CUTTING HEAD UNIT Table of contents...
- Page 29 RAWING V: SAWBAND Table of contents...
- Page 30 DRAWING VI: RAIL Table of contents...
- Page 31 POS.No AND DESCRIPTION DESCRIPTION DESCRIPTION Adjustable Handle Welding part of Fast Loop Poly washer Space of track wheel Poly Block Circlip 35 Fixing Block of thread rod Track wheel Thread rod Bearing 61904 Hex blot M12*150 Locknut M20 Nut M12 Hex Bolt M10*30 Spring washer 12 Index Plate...
- Page 32 DESCRIPTION DESCRIPTION Bearing UCPA204 Hex bolt M8*65 (with grease fitting) Hex Bolt M10*45 Frame Welding Parts Motor Fixing frame for water tank Hex Bolt M10*50 Hex Bolt M10*20 Flat washer Stop Plate Fixing plate of Switch Pushing Handle Cross Screw-half headed M4*16 Hand Grip Screwed retaining ring M4 Welding part of Control Board...
- Page 33 DESCRIPTION Adjustable feet Track (lefe) Track (Right) Tapped Plate Log Support (Middle) Log Positioner Tube (Short) Log Positioner Tube (Long) Rail Support Fixing plate of rail joint Pin Tube welding Pin Base welding Spindle Tube Rotater Flange Bolt M10*25 Wire of Distribution Box Circuit Breaker NC1-1810 Timer Circuit Breaker NC1-1801...
- Page 34 WIRING DIAGRAM Table of contents...
- Page 35 COMPLAINT FORM We are grateful for your help pointing out any inaccuracies in the Kellfri product delivered to you. Before making a complaint read Kellfris general warranty and sales conditions in our catalog as well as the enclosed User’s manual that comes with the machine.
- Page 36 You are always welcome to give your feedbacks, reviews or ask us about our equipment and products. Kellfri AB is constantly working on further developing their products and therefore reserves the right to modify, among other things the design and appearance without further notice.