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Installation Instructions
Symbio 800 Control Upgrade Kit
For Tracer CH530/CH531 DynaView™
Display
CVRD Retrofit CH531 Control
CVHE, CVHF, CVHG Production CH530 Control
Distribution/use of this is limited to the Trane sales and service organization in support of Symbio 800 AdaptiView and is
not intended for independent third party use or for use apart from the Symbio 800 AdaptiView display upgrade for Tracer
CH530/CH531 DynaView display.
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.
May 2022
SAFETY WARNING
CDUB-SVN001B-EN
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Table of Contents
Related Manuals for Trane Symbio 800 Control Upgrade Kit
Summary of Contents for Trane Symbio 800 Control Upgrade Kit
- Page 1 CVHE, CVHF, CVHG Production CH530 Control Distribution/use of this is limited to the Trane sales and service organization in support of Symbio 800 AdaptiView and is not intended for independent third party use or for use apart from the Symbio 800 AdaptiView display upgrade for Tracer CH530/CH531 DynaView display.
- Page 2 Practices requirements for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY Trane believes that responsible refrigerant practices are SWITCHING, DISCONNECTING, OR VOLTAGE important to the environment, our customers, and the air TESTING WITHOUT PROPER ELECTRICAL PPE AND conditioning industry.
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Page 3: Other Required Manuals
This document and the information in it are the property of controller to a PC or laptop computer. Trane, and may not be used or reproduced in whole or in • A PC or laptop computer equipped with the following: part without written permission. -
Page 4: Table Of Contents
Table of Contents Other Required Manuals Installation ......21 ....3 Required Tools Install Options . -
Page 5: General Information
About This Manual Unit Model Number The step-by-step instructions outlined in this manual For service purposes, Trane Model CDUB Symbio 800 describe the procedures required to successfully upgrade AdaptiView display upgrade packages are assigned a an older Tracer™ CH530 DynaView equipped CVHE, CVGF, multiple character alphanumeric model number that CVHF, CVHG, CDHF, or CDHG CenTraVac™... -
Page 6: Model Number Descriptions
Model Number Descriptions Digit 1, 2, 3 — Unit Function Digit 16 — NEMA 4 Communication Box CDU = Color, Display, Upgrade Without Box Digit 4 — Development Small Box Sequence Large Box Symbio 800 Chiller Controller Digit 17 — Energy Meter Digit 5 —... -
Page 7: Getting Started
CVHE-SVX005*-EN CDUB-SVN01*-EN literature for the Symbio 800 AdaptiView display system. BAS-SVU047*-EN CTV-SVU004*-EN CTV-SVP004*-EN CVRF-SVP001*-EN CTV-SVD005*-EN www.trane.com/Patent Symbio 800 AdaptiView Display Upgrade Kit Contents Table 1. Basic bill of material for Symbio™ 800 control upgrade kit Description Qty. Part Number Mnemonic Part... -
Page 8: Running The Ipc Bus
You may have extra cables, or may be short needed cables. Extra cables can be ordered through your local Trane Parts Center. Use the latest version of PART-SVB16*-EN (Tracer CH530/CH531 Pluggable Connector System) for identification of individual cables. - Page 9 Getting Started Figure 6. Sample of IPC cable routing CAB01146 short, male to 2 female CAB01155 leads to female Control Panel CAB01149 short, male to female Transducer LLID To connect the IPC bus to the control panel LLIDs, thread Notes: the bus into the control panel via a knockout or other entry.
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Page 10: Installation
Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors. -
Page 11: Remove The Existing Control Panel Door
Installation Remove the Existing Control Install New Control Panel Door Panel Door and Symbio 800 Controller 1. Set the new control panel door in place and install the Figure 9. Existing door removal, steps 1 and 2 hinge pins. Figure 11. Mounting new control panel door 2. -
Page 12: Choosing Display Arm Mounting Location
Installation Figure 13. Mounting Symbio 800 controller onto new control panel door Choosing Display Arm Mounting 4. Install the round end of the USB Type B service port cable into the cut-out on the door and secure it with the Location plastic nut. -
Page 13: Alternative Mounting Location
Installation Figure 16. Recommended mounting location on right- Figure 18. Arm/display assembly mounted at hand control panel bracket alternative location Mounting Display Arm Alternative mounting location: Note: If the control panel mounting brackets are obstructed by • If utilizing the alternative mounting location, before thick layers of insulation, electrical conduits, etc., such that drilling the display arm mounting holes through the it is not possible to effectively install the display arm in the... -
Page 14: Adjusting The Tracer Adaptiview Display Arm
Installation Figure 19. Display arm mounting holes drilled through CAUTION right-hand panel bracket Tension in Display Support Arm! Failure to follow instructions below could result in unexpected movement of the spring-loaded support arm which could result in minor to moderate injury. Ensure that the support arm is in the full upright position when removing the Tracer AdaptiView display from the support arm. -
Page 15: Install Power Supplies And Hardware
Installation Install Power Supplies and Install 1A2 Power Supply - CH531 Prebuilt Panels Hardware 1. Locate and remove the vent line solenoid time delay Install 1A2 Power Supply—CH530 If Not relay and base. Already Present Note: Do not unwire the base. The wires should be long enough to reach the new location. -
Page 16: Install Quad Relay Output Llid-Ch530 If Us- Ing Chiller Control Sequence 1
Installation Figure 24. Installation of 1A2 power supply Install Quad Relay Output LLID—CH530 If Note: This may also require moving some of the other LLIDs to different control panel locations. Using Chiller Control Sequence 1 3. Connect the wires from the previously removed LLIDs Notes: to the quad relay output LLID terminals as shown in •... -
Page 17: Connect Input Power Wiring To 1A2 Power Supply
Installation Connect Input Power Wiring to 1A2 Power please note that all of the cables provided within the display upgrade kit are long enough to allow Supply utilizing the spare factory knock-outs that already Notes: exist on the back of the control panel enclosure. •... - Page 18 Installation Figure 28. Ethernet cable installation between the display and Symbio 800 controller 2. Install the Female connector to stripped end wire harness extension to the 1A2 power supply (the first half of the power supply run to the display): a.
- Page 19 Installation Figure 29. Female to bare end wire harness install from outside cabinet in to 1A2 Notes: Figure 30. Completion of power supply connection to • R. Red wire for 24 Volts direct current the display • Bk. Black wire for ground •...
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Page 20: Solid State Oil Heater Relay Installation
Trane’s lab testing wires. indicates that these additional steps are not needed for the low 6 or 7 amp draw that our heater will apply to the relay. -
Page 21: Installation
Installation Installation Figure 33. Installed solid state relay Note: Use 12ga wire. 1. At quad relay output LLID 1A5 in the unit control panel, disconnect wire 42A from terminal 7. 2. Connect wire 42A to RLY02909 terminal 2. 3. Install a wire between LLID 1A5 terminal 7 and RLY02909 terminal 3. -
Page 22: Install Options
Installation Install Options Wi-Fi Installation Refer to BAS-SVN042*-EN for more information. For LON Option Installation mounting and wiring of Wi-Fi module (MOD03122): 1. Drill a 1.36 inch holes on the top of polycarbonate box, Symbio 800 system use a U60 LON module through the securely fasten the Wi-Fi module by gasket and nut USB connection instead of the LCI-C LLID. -
Page 23: Communication Device Mounting
Installation Figure 39. Air-Fi terminal Figure 41. LTE modem wiring OPTIONAL 1A22 SYMBIO 800 UNIT CONTROLLER ETHERNET MODEM 1K47 TRACER COMMUNICATIONS INTERFACE OPTIONAL Figure 40. Air-Fi wiring, ref. 50712792 Communication Device Mounting OPTIONAL These devices are intended to be mounted on 4K48 polycarbonate boxes. -
Page 24: Water Flow Measurement Options
Installation The single box is 7-inch Long x 5-inch Wide x 5-inch Tall. Figure 43. Single box (LTE, Air-Fi and Wi-Fi) Air-Fi WiFi Figure 44. Box mounting The triple box is 15.5-inch Long x 6-inch Wide x 4-inch Tall. Figure 45. Triple box Water Flow Measurement Options Figure 46. -
Page 25: Energy Meter Option Installation
Energy Meter Option Installation Install needed DAIO LLID(s) (BRD04875) in CVRF control panel: The Trane energy meter provides instrument grade accuracy power, volts and amps monitoring of Symbio 1. LLID (1A21) is needed for EVAP and COND water flow. controls installations. It has 1% accuracy for measuring... -
Page 26: Expansion Module Option
Installation The meter is connected to line voltage of up to 480 volts Figure 55. Communication wiring, ref. 50712792 and should be mounted within the starter cabinet. It is provided with a mounting bracket that can either be mounted on DIN rail or directly to cabinet wall. It is OPTIONAL mountable using the provided bracket. -
Page 27: Before Restoring System Power
Installation a. If the chiller is equipped with an external Auto Stop Figure 57. XM32 expansion module mounting button, disconnect the wire from terminal J2-1 on the 1A13 LLID. b. If the chiller is not equipped with an external Auto Stop button, disconnect the factory installed jumper wire end from terminal J2-1 on the 1A13 LLID. -
Page 28: Programming
Programming Programming the Symbio 800 NOTICE AdaptiView Separate AC Power Required for Computers when Working on Symbio Note: For more information regarding the use of the 800! Tracer TU service tool, installation, operation and programming of the Symbio 800 controller, When doing any service work on a Symbio 800 control operation of the control system, and a guide to the system that requires connecting a laptop computer... - Page 29 Programming 5. Follow the instructions below while also referring to upgrade kit installation, highlight it, and then click Figure 62, p. 29 Figure 63, p. “Open”. a. Click the “Equipment Utility” tab (the wrench 6. After completing all of Step 5, Tracer TU’s “4.
- Page 30 New Folder”. “New Folder”. A folder will be created with the name “New Folder”; this can be renamed later. The path to the folder will be: C:\Programs\Trane\Tracer TU\Program\Plugins\UCDataBaseDAL\New Folder e. Select the “New Folder” file. f. Click the “OK” button. CDUB-SVN001B-EN...
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Page 31: Start-Up
2. Reconnect the wire removed from the J2-1 on the 1A13 LLID. 3. Restore power to the control panel. The chiller is now ready for normal startup and checkout procedures. If you have further questions, contact Trane Global Parts Technical Services. To contact them, send a message to ATechnicalService@trane.com. CDUB-SVN001B-EN... -
Page 32: Wiring Diagrams
Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors. - Page 33 Wiring Diagrams Figure 67. Existing LLIDs to remove before installing quad relay LLID Notes: • a - All notes and hazard notifications listed in “Wiring Diagrams,” p. 32 of this manual apply to this drawing • b - IPC BUS •...
- Page 34 Wiring Diagrams Figure 68. Quad relay LLID installation Notes: • a - All notes and hazard notifications listed in “Wiring Diagrams,” p. 32 of this manual apply to this drawing • b - IPC BUS • c - Quad relay output •...
- Page 35 Wiring Diagrams Figure 69. Full schematic wiring diagram for a standard Symbio 800 upgrade kit Notes: • a - All notes and hazard notifications listed in “Wiring Diagrams,” p. 32 of this manual apply to this drawing • b - Power Supply •...
- Page 36 For more information, please visit trane.com or tranetechnologies.com. Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.