Canon STAPLER SORTER-L1/MS-C1 Service Manual

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STAPLER SORTER-L1

MS-C1

REVSION 0

FY8-13F9-000

NOV. 1998

Table of Contents

Chapters

Table of Contents

Troubleshooting

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Page 2 OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 1 OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION CANON INC. 5-1, Hakusan, 7-chome, Toride-City, Ibaraki-Pref., 302-8501, Japan COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 3 For installation, see the Installation Procedure that comes with the mounting kit for the Stapler Sorter-L1 and MS-C1. (Hereafter, the Stapler Sorter-L1 will be referred to as the "stapler sorter" and the MS-C1, "non-staple sorter.") COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 4 All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 5: Table Of Contents
SENSORS INSIDE BIN UNIT .. 2-48 JAM .......... 2-24 OTHER SENSORS ....2-49 IV. STAPLER UNIT DRIVE VI. POWER SUPPLY ..... 2-50 SYSTEM........2-26 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 6 SENSORS ........ 5-16 ERROR ........5-23 APPENDIX TIMING CHART ......A-1 LIST OF COMMUNICATION DATA/SIGNAL WITH COPIER ... A-17 SIGNAL NAME/ABBREVIATION LIST ..........A-5 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 7 ......... 1-10 B. Cross section ......1-6 D. Removing a staple jam ..1-12 IV. OPERATION........1-7 E. Removing paper clogging ... 1-13 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 9: Chapter 1 General Description
The machine uses a straight path mechanism for its passage of paper. It also uses a DIP switch to allow switching between new and old modes of IPC communication, supporting various types of copiers. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 10: Specifications
Stapler sorter only. The number of sheets that may be stapled is subject to change depending on the limits imposed by the copier. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 11 The number of sheets that may be stapled is subject to change depending on the limits imposed by the copier. Specifications are subject to change with product modification. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 12 CHAPTER 1 GENERAL DESCRIPITON Item Spec. Staple position*1 6.0 2.0mm Feed direction 5.5 2.0mm Stapler sorter only. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 13: Names Of Parts
A. External view [1] Bin unit [2] Stapler unit cover*1 [3] Stapler unit*1 [4] Feed guide unit *1 Stapler sorter only. Figure 1-301 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 14: Cross Section
B. Cross section [1] Bin unit [2] Guide bar*1 [3] Roll [4] Stapler unit*1 [5] Feed roller *1 Stapler sorter only. Figure 1-302 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 15: Operation
The indicator turns on in the absence of a staple stapling process are cartridge. below 40. Table 1-401 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 16 Press the Staple key so that the copies in the bins will be stapled in sequence. Figure 1-402 Reference: To stop the stapling operation, press the MANUAL STAPLE key again. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 17 Make sure that no more than 30 copies (equivalent to paper of 80 g/m 4) Press the MANUAL STAPLE key. Bring paper into contact Figure 1-403 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 18 1) Open the stapler unit cover. 2) Remove the staple cartridge. Figure 1-404 3) Remove the emptied staple case. Figure 1-405 1-10 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 19 5) Pull out the seal attached with staples straight. Figure 1-407 6) Set the staple cartridge. Figure 1-408 7) Close the stapler unit cover. 1-11 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 20 3) Push down the face plate, and remove all staple jams. Figure 1-409 4) Close the face plate and set the staple cartridge. 1-12 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 21 3) When the paper can be seen from the bin side, insert your hand from the bin side and pull out the clogged paper. 4) Close the copier and its front cover. 1-13 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 23 D. Sensors inside bin unit ..2-48 D. Jam........2-24 E. Other sensors ..... 2-49 IV. STAPLER UNIT DRIVE SYSTEM .. 2-26 VI. POWER SUPPLY ..... 2-50 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 25: Chapter 2 Operations And Timing
*1 Stapler sorter only. Control panel Feed drive Bin unit system drive system Stapler unit drive Guide bar system drive system Figure 2-101 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 26: Electrical Circuitry
Control of communication with copier Table 2-101 Sorter controller PCB CPU/RAM Sensor Motor Switch Control panel *1 Communication Copier *1 Stapler sorter only. Figure 2-102 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 27: Sorter Controller Input/Output
Feed motor See page 2-23 for details. Stapler unit swing motor See page 2-39 for details. *1 Stapler sorter only. Figure 2-103 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 28: Sorter Controller Input/Output
STEMP When stapling is absent,"1". STPOK When stapling is possible,"1". In manual stapling MNSPL operation ,"0". *1 Stapler sorter only. Figure 2-104 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 29 COM 5V When paper is present in bin, BINPA Vout "1". *1 Stapler sorter only. *2 Non-staple sorter only. Figure 2-105 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 32 At this time, the bin units move up and down to sort the copies. If the copier requests stapling, the delivered copies will be stapled accordingly. Figure 2-202 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 33: Basic Operations
Copy delivery direction Center of delivered paper Guide bar 1/2 Paper size Figure 2-203 3) Delivery is to the 1st bin only. Figure 2-204 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 34 If the copier requests stapling, the following operations will be performed: 7) The guide bar swings two times. Paper delivered Figure 2-206 2-10 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 35 9) The stapler unit staples the copies. 10) The guide bar, paper hold arm, and stapler unit move away from the copies, and the operation ends. 2-11 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 37 If no document feeder is used, the bin unit returns to the home position each time the COPY START key is pressed; therefore, reverse sorting is not executed. 2-13 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 38 12) The bin unit shifts by one bin. Figure 2-215 13) (9) through (12) above are executed for all copies and the opreration ends. 2-14 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 39 3) The guide bar swings each time doliver is made along the guide plate putting the copies into order. Paper delivered Figure 2-217 2-15 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 40 6) The above operations are repeated for the number of documents to be copied. 7) After completion of copying, the guide bar returns to the home position. 2-16 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 41 3) The guide bar swings each time delivery is made along the guide plate putting the copies into order. Paper delivered Figure 2-220 2-17 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 42 Figure 2-221 5) After completion of copying, the guide bar returns to the home position. 2-18 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 43: Feed Drive System
Copy feed condition is detected with the paper detection sensor (PI5)on the sorter controller circuit PCB. Paper detection signal Paper detection sensor Feed motor drive signal Feed motor Figure 2-301 2-19 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 44 A, A*, B, and B* of the motor driver IC (Q19). Sorter Controller PCB Feed motor FMTA Motor driver FMTB Figure 2-302 2-20 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 45: Controlling The Feed Speed
*1 If stacking is not proper because of downward curling in staple sort mode, change the feeding speed. (See CHAPTER 5. Dipswitch function list) 2-21 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 46: Overstack Condition
Max, loaded copies A4, LTR, B5, A5, STMT A4R, LTRR, B5R 20 copies A3, B4, LGL, 11"x17" 15 copies Table 2-301 2-22 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 47 * Capacity per bin may vary depending on restrictions on the host copier. b. Sort mode/Group mode/Stack mode Depend on the copier specifications. 2-23 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 48: Jam
Normal Abnormal Paper detection sensor(PI5) Jam signal(SJAM) *Time required to feed paper for 350mm (varies depending on copier type) Figure 2-305 2-24 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 49 If a jam occurs in the copier, the sorter stops operation after all the copies moving through the sorter have been delivered to their respective bins. 2-25 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 50: Stapler Unit Drive System
When the stapler unit swings, the stapler presses the paper hold arm and the copies are held arm when being stapled. 2-26 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 51 Stapling operation home position detection signal Stapler unit swinging home position detection signal Stapler unit swing motor drive signal Figure 2-401 2-27 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 52: Stapler Unit
Stapling operation home position sensor Stapler motor No-cartridge detection switch No-staple detection switch Figure 2-402 Figure 2-403 Construction of stapler unit drive system 2-28 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 53 • Stapler motor rotating direction control • Stapler motor overcurrent protection +24V SPMCW Stapler motor +24V SPMCCW Current detection circuit Figure 2-404 2-29 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 54 When overcurrent is detected, the current detection circuit sends signals to Q10 to control the drive of the stapler motor. 2-30 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 55 3) The staple motor reverses the rotation to move the stapler unit back to the home position. 4) A warning is sent to the copier. 2-31 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 56 Staple roller No-staple detection switch No-cartridge detection switch SW4 SW5 SW4 SW5 Staple Intemdiate plate Spring Staple cartridge Figure 2-405 2-32 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 57: Controlling The Swinging Movement Of The Stapler Unit
A stapler unit home position switch (SW1) is provided to detect the stapler unit at the home position. Stapling postion Retracted position Stapler unit home position switch(SW1) Copies (SW1) Stapler unit swing motor(M1) Figure 2-406 2-33 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 58 Its stapling position is determined by the number of pulses to drive the stapler unit swing motor (M1). Stapling position Home position Stapler sliding mount Stapler unit home position switch(SM1) Stapler unit swing motor(M1) Figure 2-407 2-34 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 59 Sorter Controller PCB Stapler unit swing motor SPSWPA Motor driver SPSWPB +24V Shift motor Stapler unit home position switch Figure 2-408 2-35 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 60 The output of the pulse signal A, A*, B and B* is fixed when the stapler unit swing motor (M1) is at the hold condition. 2-36 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 61: Holding The Paper
Paper retaining arm Guide stopper Figure 2-409 Paper Bin support arm Figure 2-410 2-37 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 62: Stapling Operation Timing (3 Documents, No. Of Sheets Of Paper: 3)
Stapling operation home position sensor (PI7) <Bin unit> Bin shift motor(M4) Lead cam position sensor (PI1) : Motor reversal Figure 2-411 2-38 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 63: Bin Unit Drive System
Guide bar home position detection signal *1 Guide bar swing motor drive signal *1 Lead cam home position detection signal *1 Stapler sorter only. Figure 2-501 2-39 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 67 Bin shift motor BMUP Bin shift motor clock sensor BMDWN Drive circuit Lead cam home position sensor LCPD Figure 2-506 2-43 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 68 Roll position on Slope Level Slope Level lead cam Slope section if medium-/large-size paper. Stop Stop Stop Stop Up if middle-/large-paper. Figure 2-507 2-44 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 69: Controlling The Guide Bar
Guide bar swing motor(M3) Gide bar swing motor drive signal Gide bar home position signal Sorter controller PCB Figure 2-508 2-45 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 70 The guide bar swing width is determined by the paper size signal from the copier. Guide bar Paper size Figure 2-509 2-46 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 71 Sorter Controller circuit PCB Guide bar GBMPA swing motor GBMPA* GBMPB GBMPB* Motor driver GBHP Guide bar home position sensor Figure 2-510 2-47 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 72: Sensors Inside Bin Unit
LED(PS1) Bin unit Photo transistor(PS2) Figure 2-511 Sorter controller circuit PCB Bin inside sensor Light-receiving unit(PS2) Light-emitting unit(PS1) Figure 2-512 2-48 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 73: Other Sensors
To reset the condition, switch the copier OFF and then ON again. Bin unit shift home position/ Lower limit sensor(PI3) Bin unit upper limit sensor (PI4) Actuator Figure 2-513 2-49 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 74: Power Supply
*1 switch *1 24VPC 24VPE Load detecting Stapler motor *1 switch 24VPD Bin shift motor *1 Stapler sorter only. Figure 2-601 2-50 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 75 B. Removing the Stapler Swing Motor (M3)......3-7 Unit ........3-11 III. FEEDING GUIDE UNIT ....3-8 A. Removing the Feeding Guide Unit .........3-8 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 77: Chapter 3 Mechanical System
[4] Stapler unit cover unit*1 [5] Feed guide unit Figure 3-101 *1 Stapler sorter only. Numerals in ( ) show the number of set screws. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 78: Bin Unit
4) Remove the screw [5], and detach the bin stopper [4]. Then, remove the bin stopper at the rear in the same way. Figure 3-202 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 79 [7]. Figure 3-203 6) Place the removed bin unit as shown in the diagram. Figure 3-204 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 80: Removing The Bin
3)*1 Remove the screw [4], and detach the guide bar [3]. [4]*1 Figure 3-205 4) Remove the bin [5]. Figure 3-206 *1 Stapler sorter only. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 81: Removing The Bin Shift Motor (M4)
6) Remove the two screws [8], and detach the lead cam upper bushing [7]. 7) Remove the lead cam [9]. Figure 3-208 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 82 [1] is minimum; then, fix the adjusting plate [2] in place by butting it against the gear. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 83: Removing The Guide Swing Motor (M3)
When mounting the alignment cover, be sure to fit the harness in the wire saddle so as to avoid biting of the bin harness. Figure 3-211 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 84: Feeding Guide Unit
1) Remove the right cover. 2) Disconnect the connector [2] and remove the two screws [3], and detach the feed motor [1]. Figure 3-302 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 85: Removing The Feed Roller
2) Remove the two E-rings [1], and detach the two bushings [2]. 3) Remove the feed roller [3]. Figure 3-303 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 86: Stapler Unit
[6] to the position indicated in the diagram. 5) Remove the two screws [7], and detach the stapler unit [6]. Figure 3-402 3-10 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 87: Stapler Swing Unit
2) Disconnect the two connectors [1], and remove the three screws [2]; then, detach the stapler swing unit [3]. Figure 3-502 3-11 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 89: Chapter 4 Maintenance And Inspection
CHAPTER 4 MAINTENANCE AND INSPECTION PERIODICALLY REPLACED CONSUMABLES......4-1 PARTS .........4-1 III. PERIODICAL SERVICING ..4-1 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 91: Periodically Replaced Ii. Parts
Staple cartridge 4A1-3931 200,000 stapling operations (Stapler sorter only) III. PERIODICAL SERVICING The machine does not have parts that need periodical servicing. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 93 III. ELECTRICAL PARTS LAYOUT B. Stapler alarm....... 5-21 DIAGRAM ......... 5-16 C. Jam........5-22 A. Sensors ....... 5-16 D. Error ........5-23 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 95: Chapter 5 Troubleshooting
(Adjust the staple position) • Stapler swing motor (M1) 1) Adjust the stapler unit swing position. (Adjust the staple position.) Table 5-101 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 96 5) Thereafter, shift the bits of the DIP switch (SW3) on the sorter controller PCB to their original positions. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 97 Figure 5-102 * The No. 6 switch is used for switching the communication method with the copier and should not be moved. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 98 • Lifting key (SW1): The guide bar approaches to the copy paper. • Lowering key (SW2): The guide bar goes away from the copy paper. Copy Paper Figure 5-104 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 99 Figure 5-105 7) After completion of adjustment, return the dip switch (SW3) on the sorter controller PCB to the original condition. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 100: Unit
Each press on the push switch (SW1) moves the swing position to the rear by 0.5 mm. 1 2 3 4 5 6 Stapling Foward Figure 5-108 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 101 Figure 5-110 8) Thereafter, shift the bits of the DIP switch (SW3) on the sorter controller PCB to their original positions. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 102: Mechanical System
Then, mount it so that it is closest to 91.0 mm. 91 0.3mm Figure 5-111 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 103 [3] of the guide bar holder [2] and adjust so that they are in parallel. Figure 5-112 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 104 [2], and tighten the screw [6]. Then, slide the stapler unit [1], and fix it in place by tightening the screw [5]. Figure 5-113 5-10 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 105 Check to find out if the load detecting switch [1] is pushed by the load lever [2]. Otherwise, loosen the screw [4] of the load detecting switch plate [3] to make adjustments. Figure 5-114 5-11 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 106: Troubleshooting
(refer to pages 5-3 to 5-7 for the procedure). Non-staple sorter only. Stapler sorter only. 5-12 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 109 (refer to pages 5-3 to 5-7 for the procedure). Non-staple sorter only. Stapler sorter only. 5-15 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 110: Electrical Parts Layout Diagram
Detects the guide bar at the home position Stapling operation home position PI7*1 Detects the stapling operation at the sensor home position Stapler sorter only. Table 5-301 5-16 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 111: Motors, Switches, Pcbs
Detects the staple cartridge Manual staple switch SW*1 Manual staple operation [1]*1 Control panel PCB Sorter controller PCB Stapler sorter only. Table 5-302 5-17 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 112: Pcb
CHAPTER 5 TROUBLESHOOTING IV. PCB (Stapler sorter) Figure 5-401 (Non-staple sorter) Figure 5-402 5-18 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 113: Dip Switch Function List
(When LTR copy paper is used) paper is used) Stapler unit swing See page 5-6 for details. position adjustment 1 2 3 4 5 6 5-19 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 114 * The No.6 switch is used for switching the communication method with the copier and should not be moved. (ON: level 2 (New) IPC communication/OFF: Level 1 (Former) IPC Communication) 5-20 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 115: Self Diagnosis
• Other modes: stapling No. of Normal operation sheets (30 copies) * Depend on the copier specifications. 5-21 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 116: Jam
Door open jam: See p. 2-25. Operation stops. Operation stops. *1 Stapler sorter only. Reset After removing the jam, close the copier. 5-22 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 117: Error
In this case, the bin unit is moved by a single bin and an error is issued. *1 Stapler sorter only. 5-23 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 119: Appendix
APPENDIX TIMING CHART ......A-1 LIST OF COMMUNICATION SIGNAL NAME/ABBREVIATION DATA/SIGNAL WITH COPIER ... A-17 LIST ..........A-5 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 121 Meanwhile, the guide bar is moved to the turnout position and stands by there until copies are delivered. *3 Stapler sorter only. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 122 Meanwhile, the guide bar is moved to the turnout position and stands by there until copies are delivered. *3 Stapler sorter only. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 123 Meanwhile, the guide bar is moved to the turnout position and stands by there until copies are delivered. *3 Stapler sorter only. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 124 Only when the copy start key is turned ON and the bin unit is not at the lower limit position, the bin shift motor rotates and the bin lowers to the lower limit position. Meanwhile, the guide bar is moved to the turnout position and stands by there until copies are delivered. COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 125 Stapler motor rotation derection signal STPMHP STAPLER MOTOR HOME POSITION signal Stapler motor home position signal STPOPN STAPLER COVER OPEN signal Stapler cover open signal COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 127 SENS(IC) STAPLER COVER SW VOUT GUIDE BAR HOME POSITION SENS GUIDE BAR SWING MOTOR INDICATOR LED/ MANUAL STAPLE SW FOR STAPLER SORTER COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 128 A(8:5)/ ~ RD/ WR CSA12.2MTZ 12.288MHZ FOR HC04 FOR HC08 RXD <A-9> M519538FP 93C46B P38 <A-8> TXD <A-9> P17 <A-8> FOR STAPLER SORTER COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 129 BIN INSIDE PAPER SENS LEAD CAM HOME POSITION IPB0 <A-8> SENS S7136 ANI2 <A-8> IPB5 <A-8> 24VPA JOINT DTC114EK 24VPB RD18 FOR STAPLER SORTER COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 130 P12 <A-8> DTC114EK 1SS133 POSITION SENS UPC393G2 24VPC LOAD DETECTING SW 24VPD P23 <A-8> P27 <A-8> RD18 DTC114EK FOR STAPLER SORTER A-10 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 131 B3F-3100 1SS133 ANI0 ANI0 <A-8> DIP SW IP07 IP06 24VPA IP05 IP04 IP03 IP02 1SS133 ANI1 ANI1 <A-8> FOR STAPLER SORTER A-11 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 132 P0B <A-8> PHASE1 D-GND ENABLE1 OUT1B OUT1A OUT2B FEED MOTOR OUT2A ENABLE2 PHASE2 D-GND VREF2 R101 SENSE2 R114 FOR STAPLER SORTER A-12 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 133 BIN SHIFT MOTOR CLOCK SENS SHIFT MOTOR SORTER CONTROLLER PCB LOAD DETECTING SW JOINT LEAD CAM HOME POSITION SENS FEED MOTOR FOR NON-STAPLE SORTER A-13 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 134 RD/ WR CSA12.2MTZ 12.288MHZ FOR HC04 FOR HC08 RXD <A-15> M519538FP 93C46B P38 <A-14> TXD <A-15> P17 <A-14> FOR NON-STAPLE SORTER A-14 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 135 IPB5 <A-14> D-GND PHASE2 VREF2 SENSE2 DTC114EK RO18 24VPA JOINT P27 <A-14> 24VPC LOAD DETECTING SW DTC114EK 24VPD RO18 FOR NON-STAPLE SORTER A-15 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 136 DOWN 1SS133 ANI0 ANI0 <A-14> DIP SW IP07 IP06 24VPA IP05 IP04 IP03 1SS133 IP02 ANI1 ANI1 <A-14> FOR NON-STAPLE SORTER A-16 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 137: List Of Communication Data/Signal With Copier
Interrupt signal • Indicates the presence of an • Before setting sorter (INTR) interrupt copy start Stapler sorter only. A-17 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 138 • At start of initial rotation speed data speed • "RGON"= Copier condition • indicates the state of the • At all times code data copier A-18 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 139 • Informs that paper jam • When the condition • After resetting an (SJAM) occurred in sorter at left exists error. Stapler sorter only. A-19 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 140 • Before the end of standby when the sorter the number of used for stacking start is off bins used Stapler sorter only. A-20 COPYRIGHT © 1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)
Page 141 Prepared by Office Imaging Products Technical Support Dept.1 Office Imaging Products Technical Support Div. Office Imaging Products Quality Assurance Center. CANON INC. Printed in Japan REVISION 0 (NOV. 1998) (18565) 5-7, Hakusan, 7-chome, Toride-City, Ibaraki-Pref., 302-8501, Japan...
Page 142 This publication is printed on 70% reprocessed paper. PRINTED IN JAPAN (IMPRIME AU JAPON) 1298S1.01-1...

Canon STAPLER SORTER-L1/MS-C1 Service Manual

Chapter 1 General Description

Chapter 2 Operations and Timing

Chapter 3 Mechanical System

Chapter 4 Maintenance and Inspection

Chapter 5 Troubleshooting

Appendix

Quick Links

Chapters

Troubleshooting

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