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Service Manual Finisher, Sorter, DeliveryTray Puncher-Q1/S1/T1 Oct 25 2004...
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When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
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Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
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Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Chapter 1 1.1 Product Specifications 1.1.1 Specifications 0006-6504 T-1-1 Item Specifications Remarks Punching Reciprocating method punching (Sequential punching) Paper size Unit name Hole Hole Perforalbe sheet type 1 type 2 (sheet width) 2 holes 2 holes A3, A4, A4R, B5, B5R, LDR, LGL, LTR, LTR-R [182 to 297 mm]...
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Chapter 1 Item Specifications Remarks 2 or 3 holes: 1,500 sheets or 75 g/m2 or more equivalent 4 holes: 2,500 sheets or more 80 g/m2 or equivalent Dimensions 505 mm x 130 mm x 175 mm Weight Approx. 3.9 kg Maximum stanby: 0.5 W or less power...
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Chapter 1 d. Puncher Unit-T1 35±3 mm 21±1 mm / 70±1 mm / 21±1 mm / 0.83±0.04 in 2.76±0.04 in 0.83±0.04 in 12±3 mm / 0.47±0.12 in F-1-4...
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Contents Contents 2.1 Basic Construction ............................. 2-1 2.1.1 Functional Construction ..........................2-1 2.2 Feed Drive System ............................. 2-2 2.2.1 Overview ..............................2-2 2.2.2 Constraction of the Control System ......................2-2 2.2.3 Punch Operation ............................2-3 2.3 Power Supply ..............................2-7 2.3.1 Power Supply Route ............................
Chapter 2 2.1 Basic Construction 2.1.1 Functional Construction 0006-6511 The puncher unit is optionally installed in the feed path between the host machine and finisher. The puncher unit does not have a paper feed mechanism; paper is fed with the rollers of the host machine (main body/finisher). Upon detection of the trailing edge of the fed paper, the puncher unit stops the paper temporarily and rotates the punch shaft to punch holes along the trailing edge of the paper.
Chapter 2 2.2 Feed Drive System 2.2.1 Overview 0006-6513 The puncher unit installed in the feed path between the host machine and finisher punches holes in the paper when the paper stops temporarily. When the trailing edge of the paper reaches the prescribed position, the puncher stops the paper to punch holes along the trailing edge of the paper.
Chapter 2 at the bottom to detect the trailing edge of paper and determine the perforation position. The punch motor is driven by the punch controller PCB in response to the control signals from the finisher controller PCB. Punch dust generated during punching is collected in the punch dust container.
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Chapter 2 Sensor flag Punch home position sensor (PI63) Punch shaft Eccentric Hole puncher Sheet Punched scrap [punch shaft stopped/ [punch shaft rotated 90˚ [punch shaft rotated 180˚ home position] in the forward direction / in the forward direction / hole punched] punch operation completed] F-2-3...
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Chapter 2 Sensor flag Punch home position sensor (PI63) Punch shaft Eccentric Hole puncher Sheet Punched scrap [punch shaft stopped/ [punch shaft is rotated 90˚ [punch shaft is rotated 180˚ home position] in the forward direction/ in the forward direction/ hole punched] punch operation completed] F-2-5...
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direction) as shown below. [punch shaft stopped/ [punch shaft is rotated 90˚ [punch shaft is rotated 180˚ home position] in the reverse direction/ in the reverse direction/ hole puncher rises to hole puncher returns to topmost position] original position] F-2-8...
Chapter 2 2.3 Power Supply 2.3.1 Power Supply Route 0008-3836 The puncher unit is supplied with 24 V, 13 V, and 5 V from the finisher controller PCB when the power switch of the host machine is turned ON. 24 V is used to drive the motor/solenoid. 13 V is used to drive sensors (motor HP sensor/motor clock sensor) and the LED on the punch dust full sensor PCB, 5 V is used to drive sensors (trailing edge sensor/punch dust full sensor) and the IC on the punch controller PCB.
Chapter 3 3.1 External Covers 3.1.1 Front Cover 3.1.1.1 Removing the Front Cover 0008-1806 1) Remove the screw [1] at the front. F-3-3 4) Remove the screw [1] to detach the front cover [2]. F-3-1 F-3-4 2) Remove the two screws [1] at the back to detach the upper cover [2].
Chapter 3 3.2 Drive System 3.2.1 Punch Motor 3.2.1.1 Removing the Upper Cover 0008-1888 1) Remove the screw [1] at the front. F-3-9 4) Flip up the Mylar [1] and disconnect the connector [2]. F-3-7 2) Remove the two screws [1] at the back to detach the F-3-10 upper cover [2].
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Chapter 3 F-3-12 8) Remove the two screws [1] to detach the punch motor [2]. F-3-13...
Chapter 3 3.3 Electrical System 3.3.1 Photosensor PCB 3.3.1.1 Removing the Upper Cover 0008-3670 1) Remove the screw [1] at the front. F-3-16 2) Remove the two screws [1] at the back to detach the top cover [2]. F-3-14 2) Remove the two screws [1] at the back to detach the upper cover [2].
Chapter 3 F-3-20 F-3-18 2) Remove the wiring harness from the guide [1], disconnect the connector [2], and then remove the 2) Remove the wiring harness from the guide [1], photosensor PCB [3]. disconnect the connector [2], and then remove the photosensor PCB [3].
Chapter 4 4.1 User Maintenance 4.1.1 User Maintenance Items 0008-1798 T-4-1 Item Timing in response to an alert (on host control Disposing of paper waste panel)
Chapter 4 4.2 Maintenance and Inspection 4.2.1 Periodically Replaced Parts 4.2.1.1 Periodically Replaced Parts 0008-1799 There are no parts that need to be replaced on a periodical basis. 4.2.2 Durables 4.2.2.1 Durables 0008-1800 There are no items that are designated as durables. 4.2.3 Periodical Servicing 4.2.3.1 Periodical Servicing 0008-1997...
Chapter 4 4.3 Adjustment 4.3.1 Adjustment at Time of Parts Replacement F-4-1 2)Then, select the type of punch unit by the push 4.3.1.1 Registering the Number switch (SW2). Each press on the push switch will of Punch Holes 0008-1801 cause the indication to change repeatedly from 1 to 4 Setting the Type of Punch Unit Hole (when punch unit shown in the table.
Chapter 4 4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB 4.5.1 Outline 0008-2003 Of the light emitting diodes and check pins, those that are used in the field for servicing the machine are discussed herein. Do not use the check pins that are not shown in the list.
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Chapter 4 1.If no punching position has been set, the machine will initialize the punching motor (*1). If a punching position has been set, the machine will execute a half-rotation punching session. 2.The punch slide solenoid is turned on. 3.The punch slide solenoid is turned off. *1: No punching position has been set if the punching motor has not been initialized.
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Chapter 4 T-4-9 Unit flashes once and goes off*1 4-hole unit (French) flashes twice and goes off*1 2/3-home unit flashes 3 times and goes off*1 2-hole unit flashes 4 times and goes off*1 4-hole unit (Swedish) *1:1 cycle of flashing consists of the following: ON for 300 msec and then OFF 200mesc...
Chapter 5 5.1 Overview 5.1.1 Outline 0008-2056 The CPU on the finisher controller PCB is provided with a function that monitors the condition of the machine, communicating a fault it detects to the host machine by means of a "code" and a "detail code." In response, the host machine indicates the code on its control panel.
Chapter 5 5.2 Service Error Code 5.2.1 E590 0008-2073 T-5-1 Code Detail Fault Description code E590 1161 -The punch unit has a When the punch unit is operated, the fault. machine does not detect encoder -The home position input within 100 msec. (punch unit sensor has a fault.
Chapter 5 5.3 Jam Codes 5.3.1 Detecting a Jam 0008-2385 The machine will assume any of the following conditions to indicate the presence of a jam, and communicates the fact to its host machine. In response, the host machine will stop copying operation and, at the same time, indicate the presence of a jam on its control panel.
Chapter 5 5.4 Alam Code 5.4.1 Punch Waste Case Full 0008-2059 T-5-3 Fault Description Timing of detection Resetting The punch waste -With the punch at time of a punching Remove the case is full. waste sensor on, an session punch waste attempt is made at from the case...