Page 2 Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.
Page 3 Provides a description of a service mode. Provides a description of the nature of an error indication. Refers to the Copier Basics Series for a better understanding of the contents. COPYRIGHT © 2001 CANON INC. 2001 2001 2001 2001 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 4 For installation, refer to the Installation Procedure found in the shipping box; this manual omits descriptions of the installation work. COPYRIGHT © 2001 CANON INC. 2001 2001 2001 2001 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 6 6 Puncher Unit (option) ....... 2-49 2.3 Job Offset ......... 2-18 6.1 Basic Operations ...... 2-49 2.3.1 Outline ....... 2-18 6.1.1 Outline ....... 2-49 COPYRIGHT © 2001 CANON INC. 2001 2001 2001 2001 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 7 Removing the Feed Motor Photosensor PCB ....3-41 Unit ........3-24 2.2.5 Removing the Waste Full 1.2.9 Removing the Feed Roller . 3-24 LED PCB ......3-42 COPYRIGHT © 2001 CANON INC. 2001 2001 2001 2001 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 8 Faulty ......... 5-25 4.1.2 E505, Finisher Unit Back-Up 4.2.2 E505, Puncher Back-UP Memory Fault Memory Fault (detail code: 10) ....5-17 (detail code: 20) ....5-25 COPYRIGHT © 2001 CANON INC. 2001 2001 2001 2001 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 9 4.3 Photosensor PCB ....A-21 3.2 Finisher Controller PCB (2/8) A-11 5 Jam Code ......... A-23 3.3 Finisher Controller PCB (3/8) A-12 6 Solvents and Oils ......A-24 COPYRIGHT © 2001 CANON INC. 2001 2001 2001 2001 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 11 Punch mechanism (option). Installation of a puncher unit enables punching holes in sheets before delivery (64 to 90 g/ paper; no transparency). COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 12 Alignment is not guaranteed if the stack consists of 750 sheets or more. Note 3: Alignment is not guaranteed if the stack consists of sheets of different sizes. COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 13 Saddling size A3, A4R, B4, 279 mm ´ 432 mm (11” ´ No special paper. 17”), LTRR Serial number XEHxxxxx T01-201-01 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 14 73±4 mm / 2.87±0.16 in 42±4 mm / 1.65±0.16 in 193±4 mm / 7.6±0.16 in 162±4 mm / 6.38±0.16 in [χ1-χ2]≤1 mm [χ1-χ2]≤1 mm F01-201-01 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 15 CHAPTER 1 GENERAL DESCRIPTION Stacked Paper Alignment Delivery direction 20 mm / 0.79 in max. F01-201-02 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 16 Standby: 2 W max. Operating: 21 W max (punching) Serial number XEJxxxxx (Puncher Unit-J1) XEKxxxx (Puncher Unit-K1) XELxxxxx (Puncher Unit-G1) XEMxxxx (Puncher Unit-H1) T01-201-02 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 17 21±1 mm / χ 0.83±0.04 in 2.76±0.04 in 0.83±0.04 in 12±3 mm / 0.47±0.12 in F01-201-03 The above specifications are subject to change for product improvement. COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 18 [7] Puncher unit (option) [3] Paddle [8] Delivery belt [4] Delivery roller [9] Stack delivery roller [5] Processing tray stopper [10] Stapler [11] Saddle unit F01-301-01 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 19 3.1.2 Saddle Unit [1] Bind stopper [4] Bind delivery roller [2] Bind tray [5] Paper fold roller [3] Stack feed roller [6] Paper pushing plate F01-301-02 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 20 CHAPTER 1 GENERAL DESCRIPTION 3.1.3 Puncher Unit (option) [1] Die [3] Hole puncher (Punch blade) [2] Cam [4] Punch waste case F01-301-03 1-10 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 21 When prompted (indicator on host ma- chine control panel) Punch waste removal (optional) When prompted (indicator on host ma- chine control panel) T01-400-01 1-11 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 23 Feed drive system Tray drive system Saddle unit drive system F02-101-01 The position of delivery is shifted to the front/rear for each stack to assist sorting. COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 24 Finisher controller Motor IC13 Clutch IC12 Switch EEP-ROM Sensor IC11 Communica- Puncher unit (option) tion IC Sensor Punch controller EP-ROM Regulator IC Motor F02-102-01 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 25 ‘1’. PI10 CN39-3 CN38-1 CN37-9 CN16-1 +5 V Folding position When paper is BIND_P sensor detected, ‘0’. BIND_L When LED is lit, ‘1’. F02-103-01 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 26 When the front FRONT SW door is closed, ‘1’. N. O. Stapler safety CN66-2 CN8-2 switch When the swing STPLSAFE SW guide is closed, ‘1’. F02-103-02 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 27 +24 V Alignment motor (rear) CN65-1 CN64-5 CN3-6 RJOGMTR_A Switches between ‘1’ and RJOGMTR_*A ‘0’ according to the RJOGMTR_B direction of motor rotation. RJOGMTR_*B F02-103-03 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 28 ‘–’ according to the SIFTMTR_0 direction of motor rotation. Staple/fold motor CN6-3 Switches between ‘+’ and BINDMTR_1 ‘–’ according to the BINDMTR_0 direction of motor rotation. F02-103-04 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 29 CN72-12 CN72B-3 CN72B-3 CN7-5 SLIDMTR_B of motor rotation. CN72-13 CN72B-2 CN72B-2 CN7-6 SLIDMTR_*B +24 V CN2-1 Communication line Host machine +24 V CN1-1 F02-103-05 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 30 Waste full photosensor PCB blocked, ‘0’. PT131 J1005-3 DUSTPTR Photosensor PCB +5 V +5 V J1007-12 SREG1* SREG2* When paper is SREG3* detected, ‘0’. SREG4* PAEND* F02-104-01 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 31 ‘–’ according to the direction of motor rotation. Horizontal registration motor J1001-1 Switches the pulse signals according to the rotation of the motor. F02-104-02 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 32 Simple stacking method delivery Job offset Stapling Front 1-point stapling Rear 1-point stapling Middle 2-point stapling Saddle delivery Stitching Middle 2-point stapling F02-201-01 2-10 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 33 The machine pulls in the sheet once to the processing tray and then delivers it to the deliv- ery tray. Tray Paper F02-201-02 2-11 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 34 (5- and STMT-sizes: 10 sheets) Results of offset delivery (4 jobs) 4th set 3rd set 2nd set 1st set (direction of delivery) F02-201-03 2-12 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 37 Delivery motor Stepping motor CN13 Alignment plate motor Stepping motor (front) Alignment plate motor Stepping motor (rear) Staple/fold motor Brush DC motor T02-202-01 2-15 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 38 CHAPTER 2 OUTLINE OF OPERATION Finisher controller PCB (1/2) PI14 Finisher controller PCB (2/2) F02-202-01 2-16 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 39 Finisher controller PCB PI10 F02-202-02 Connector on finisher Notation Name Description controller PCB Inlet sensor Photointerrupter CN16 PI10 Fold position sensor Photointerrupter CN16 T02-202-02 2-17 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 40 CN9-9 Drives the swing Paddle motor sition sensor guide drive. Paddle home position CN9-3 Drives the paddle Paddle motor sensor (feeds paper). T02-203-01 2-18 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 41 Alignment plate (front) motor (M4) Alignment plate (rear) motor (M5) Aligning plate (front) Light-shielding plate (Front) Paper Aligning plate (front) home position sensor (PI4) F02-203-01 2-19 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 42 Paper Aligning plate Paddle Stack delivery roller (upper) Swing guide Processing tray stopper Delivery belt Stack delivery roller (lower) T02-203-02 2-20 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 43 F02-203-03 Offsetting in the forward direction Aligning plate (rear) Sheet to be offset Tray Aligning plate (front) F02-203-04 Offsetting in the backward direction 2-21 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 44 Aligning plate home position sensor (front) (PI4) Alignment motor (rear) (M5) Aligning plate home position sensor (rear) (PI5) CW rotation CCW rotation F02-203-06 2-22 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 45 Detects the staple top position. In the stapler sensor Function Motor Symbol Remarks Moves the stapler. Slide motor – Performs stapling operation. Staple/fold motor – T02-301-01 2-23 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 46 CHAPTER 2 OUTLINE OF OPERATION Stapler (Deliver direction) Paper stack Slide motor (M8) Light-shielding plate Slide home position sensor (PI18) F02-301-01 2-24 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 47 As the stapler moves forward, the processing tray stopper is folded forward. Paper stack Swing guide Stack delivery roller (upper) Processing tray stopper Stapler Delivery tray Stack delivery roller (lower) F02-302-01 2-25 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 48 (PI3) Paddle motor (M2) Light-shielding plate Staple safety switch (MS3) Swing guide Stack delivery roller (upper) Stack delivery roller (lower) F02-302-02 2-26 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 49 Paper stack Swing guide Stapler Delivery tray Delivery belt Stack delivery roller (lower) F02-303-01 2-27 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 50 (PI3) Paddle motor (M2) Light-shielding plate Staple safety switch (MS3) Swing guide Stack delivery roller (upper) Stack delivery roller (lower) F02-303-02 2-28 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 51 (MS3) is ON (the swing guide is close). This assures safety in case where you happen to put your finger in the stapler. 2-29 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 53 The stapler waits at the back. The stapler moves to and returns from the stapling position for each stapling operation. Standby position Stapler Feed direction Stopper Stapling position F02-304-03 2-31 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 54 The stapler first staples a paper stack at the rear stapling posi- tion and then staples it at the front stapling position. Standby position Stapler Stapling position Stopper Feed direction Stapling position F02-304-05 2-32 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 55 The stapler first staples a paper stack at the rear stapling posi- tion and then staples it at the front stapling position. Standby position Stapler Stapling position Stopper Feed direction Stapling position F02-304-06 2-33 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 56 Alignment motor (front) (M4) Aligning plate home position sensor (front) (PI4) Staple/fold motor 20msec (M7) Staple home position sensor (PI19) CW rotation CCW rotation F02-304-07 2-34 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 57 (M6) that is descending. The finisher unit has a full stack sensor (PI24) to detect overstacking of large-size or mixed paper according to the stack height. 2-35 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 58 Tray paper sensor (PI8) (PI16) Paper surface sensor (PI9) Edge Shift motor clock sensor (PI17) Delivery tray Full stack sensor (PI24) Shift motor (M6) F02-401-01 2-36 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 59 These operations are controlled by the finisher controller PCB. The finisher controller PCB is controlled by the commands from the host machine. 2-37 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 60 That is, the machine performs the following operations: 1) Paper feed-in 2) Stitching 3) Stack feed 4) Folding/delivery 2) Stitching 1) Paper feed-in 3) Stack feed 4) Folding/delivery F02-502-01 2-38 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 61 As the stack delivery rollers rotate, the stack is fed toward the saddle unit. Stack delivery roller (upper) Paper stack Stack delivery roller (lower) F02-502-02 2-39 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 62 When only one sheet is fed from the host machine, the next step (stack feed) is performed without performing the stitching operation. Staple Stapler (upper) Stapler (lower) F02-502-03 2-40 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 63 (stitched position) is level with the paper pushing plate and paper folding roller's nip part. Stack feed roller (upper) Paper pushing plate Stack feed roller (lower) Paper fold roller F02-502-04 2-41 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 64 Then, the paper fold rollers and bind delivery rollers deliver the paper stack to the bind tray. Bind delivery rollers Paper fold rollers F02-502-05 2-42 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 65 Stack delivery roller (upper) Paper stack Fold position sensor Stack delivery roller (lower) Stack feed roller (lower) F02-503-01 2-43 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 66 (M1) until the paper stack reaches the folding posi- tion. Stack feed roller (upper) Stack feed roller (lower) F02-504-01 2-44 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 67 A bind tray sensor (PI13) is provided on the bind tray to detect presence/absence of a pa- per stack; however, it is not used to detect a jam. 2-45 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 68 Sensor flag Folding home position sensor (PI11) Came Paper pushing plate Paper stack Paper fold roller (upper) Staple/fold motor Paper fold roller (lower) F02-505-01 2-46 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 69 Paper stack F02-505-02 [Paper folding start position] Paper stack Inlet Paper push plate Outlet Folds/feeds a paper stack. Feeds a paper stack. F02-505-03 2-47 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 70 Stack feed roller (upper) home position sensor (PI12) Binding cluch (CL1) Folding home position sensor (PI11) Bind tray sensor (PI13) CW rotation CCW rotation F02-505-04 2-48 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 71 These operations are controlled with various commands from the finisher controller PCB as well as the commands from the punch controller PCB. Punch drive system Horizontal registration drive system Punch controller PCB F02-601-01 2-49 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 72 The waste paper occurring as the result of punching is collected in the waste paper case. The case is monitored by the LED121 on the waste full LED PCB and PT131 on the waste full photosensor PCB. 2-50 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 73 CHAPTER 2 OUTLINE OF OPERATION Punch controller PCB (1/2) LED1 PT131 LED121 Punch controller PCB (2/2) F02-602-01 2-51 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 74 The 2-/3-hole type punches a hole, but the circumference of the punch shaft is divided into two (half for 2-hole and the other half for 3-hole). 2-52 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 75 (punch shaft at rest/ (punch shaft CCW rotation (punch shaft CCW rotation by 180˚/ home position) by 90˚/hole made) end of punching operation) F02-602-03 2-53 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 76 (punch shaft at rest/ (punch shaft CW rotation (punch shaft CW rotation by 180˚/ home position) by 90˚/hole made) end of punching operation) F02-602-04 2-54 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 77 (punch shaft at rest/ (punch shaft CCW rotation (punch shaft CCW rotation by 180˚/ home position) by 90˚/hole made) end of punching operation) F02-602-06 2-55 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 78 (punch shaft at rest/ (punch shaft CCW rotation by (punch CCW rotation by 180˚/ home position) 90˚/punch at upper limit) punch back at initial position) F02-602-07 2-56 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 79 Punch slide unit Horizontal registration motor (M2P) Trailing edge sensor (LED5, PT5) (direction of paper delivery) Paper F02-602-08 2-57 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 80 (M1) is stopped, thereby stopping the sheet. Then, the punch motor (M1P) is driven to punch holes in the sheet. Punch F02-602-10 2-58 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 81 Horizontal registration home position sensor (PI2P) Horizontal registration motor (M2P) Punch motor (M1P) Feed motor (M1) : CW rotation : CCW rotation F02-602-11 2-59 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 82 (which may be checked in service mode of the host machine). PI10 PI1: inlet sensor. PI10 Folding position sensor F02-701-01 2-60 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 83 1200 ms 1200 ms Jam check Jam check Folding position Folding position Normal sensor (PI10) sensor (PI10) Delivery motor (M3) Delivery motor (M3) F02-701-04 2-61 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 84 The staple home position sensor (PI19) does not go OFF 600 msec after the stapler is driven. Or, it does not return to its home position (where the sensor goes ON). 2-62 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 85 The 24-V system used to drive the feed motor (M1), paddle motor (M2), and delivery motor (M3) is equipped with a fuse which melts in the presence of overcurrent. 2-63 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 86 The 24-V system used to drive the punch motor (M1P) and the horizontal registration mo- tor (M2P) is equipped with a built-in fuse which melts in the presence of overcurrent. 2-64 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 88 F03-101-01 1.1.1 Removing the Delivery Tray 1) Remove the four screw [1], and detach the delivery tray [2]. F03-101-02 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 89 [3]. 3) Remove the two screws [4]. F03-101-03 4) Remove the three screws [5], and detach the front cover [6]. F03-101-04 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 90 1) Open the upper cover [1], and turn the cover band retainer [2] to the left to re- move it. 2) Remove the cover band [3]. F03-101-07 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 91 2) Remove the rear cover. (See 1.1.3.) 3) Remove the upper cover. (See 1.1.4.) 4) Disconnect the connector [1], and re- move the screw [2]. F03-101-09 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 92 3) Remove the two screws [1] at the front and the two screws [2] at the rear; then, detach the upper right cover assembly [3]. F03-101-11 F03-101-12 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 93 [6]. After completion of mounting, push the paper surface detecting lever several times to make sure that side guide is mounted se- curely. F03-101-15 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 94 (lower unit of the stapler) [4] shoots stables will shift from the position where the staple clincher (upper unit of the stapler) [5] receives staples. F03-102-02 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 95 1) Detach the gear cover [2] from the staple driver [1]. 2) Remove the E-ring [3] to detach the side cover [5] of the staple clincher [4]. F03-102-04 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 96 F03-102-05 5) Remove the timing belt [13]. 6) Remove the E-ring [14] to remove the [15] staple position check gear [15]. [14] [13] F03-102-06 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 97 8) Insert a pin [18] with a diameter of ap- proximately 2 mm (use of a 2 mm Allen wrench is recommended) in the round hole to secure the gear. [18] F03-102-08 3-10 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 98 10) Insert a pin [21] with a diameter of ap- proximately 2 mm (use of a 2 mm Allen wrench is recommended) in the round hole to secure the gear. [21] F03-102-10 3-11 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 101 2) Remove the rear cover. (See 1.1.3.) 3) Open the jam removal cover [1]; then, remove the two screws [2] and the right stay [3]. F03-102-16 3-14 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 102 7) Remove the three screws [9], and slide out the stapler unit [10] slightly to the [10] front. 8) Slide out the saddle unit [11] to the front. [11] F03-102-19 3-15 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 104 [11]. 8) Disconnect the connector [12], and free the harness [14] from the edge saddle [13]. [12] [11] [14] [10] [13] F03-102-23 3-17 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 105 2) Place the processing tray assembly [1] as shown. Be sure to take care not to dam- age the aligning plate [2]. F03-102-25 3-18 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 106 CHAPTER 3 MECHANICAL SYSTEMS 3) Detach the timing belt [3], and remove the two screws [4]. F03-102-26 3-19 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 107 1.2.7 Removing the Staple/Fold Drive Unit 1) Open the front door [1], and slide out the stapler unit [2] slightly to the front. F03-102-28 3-20 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 108 7) Free the harness [12] from the harness retainer [10]. 8) Free the harness [12] for the edge [12] saddle [13]; and disconnect the two connectors [14]. [10] [13] F03-102-30 3-21 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 109 [16] F03-102-31 10) Disconnect the two connectors [18], and [18] free the harness [20] from the edge saddle [19]. [20] [19] [18] F03-102-32 3-22 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 110 11) Remove the three screws [21]. [21] [21] [21] F03-102-33 12) Remove the screw [22], and detach the staple/fold drive unit [23]. [22] [23] F03-102-34 3-23 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 111 3) Remove the feed motor unit. (See 1.2.6.) 4) Remove the screw [1]. 5) Remove the stop ring [2], and detach the bushing [3]. [1] [3] F03-102-36 3-24 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 112 [8]. 9) Remove the screw [9], and detach the inlet sensor [10]. 10) Remove the lower paper guide [11]. [10] [11] F03-102-38 3-25 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 113 F03-102-40 3) Turn the gear [2] in the direction of the arrow to move up the stack delivery roller assembly (upper) [3]. F03-102-41 3-26 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 114 [4], and then push it down to detach the stack deliver roller (upper) [4]. F03-102-43 6) Likewise, remove the stack delivery roller (upper) [6] at the front. 3-27 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 115 F03-102-44 3) Turn the gear [2] in the direction of the arrow to move up the stack delivery roller assembly (upper) [3]. F03-102-45 3-28 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 116 [4] from the shaft [5]. F03-102-47 6) Remove the paddle [6] in the direction of the arrow. 7) Likewise, remove the other paddle. F03-102-48 3-29 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 117 3) Remove the processing tray stopper [4]. F03-102-50 4) Remove the screw [5], and detach the paper guide (front) [7] while freeing the two claws [6]. F03-102-51 3-30 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 118 [12] F03-102-53 7) Remove the four screws [13]; then, lift the stack delivery roller assembly [13] (lower) [14] to detach. [13] [14] F03-102-54 3-31 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 119 2) Disconnect the 17 connectors [1], and remove the screw [2]. 3) Free the PCB retainer [3], and detach the finisher controller PCB [4]. F03-103-01 3-32 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 120 [7] of the slide home position PCB [6] is in view through the round hole. 6) Remove the fixing screw [7]. F03-103-04 3-33 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 121 [11] the direction of the arrow; then, detach the flexible cable [11], and then detach the side home position PCB [12]. [12] F03-103-05 3-34 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 122 2) Remove the harness [3] from the harness guide [2]. 3) Remove the two screws [4] to remove the horizontal registration motor [5]. F03-201-02 3-35 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 123 4) Remove the harness [5] from the harness guide [4]. F03-201-04 5) Disconnect the connector [6]. 6) Remove the screw [7] and sensor sup- port plate [8]. F03-201-05 3-36 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 124 10) Remove the four screws [14] to remove the upper transmission sensor unit [15] and lower transmission sensor [16]. [15] [14] [14] [16] [14] F03-201-07 3-37 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 125 2.2.1 Removing the Punch Controller PCB 1) Remove the two screws [1]. 2) Disconnect the five connectors [2] to re- move the punch controller PCB [3]. F03-202-01 3-38 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 126 [2] on the PCB, then detach the PCB cover [4]. F03-202-02 4) Disconnect the connector [5] to remove the photosensor PCB [6]. F03-202-03 3-39 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 127 4) Remove the screw [4] and washer [5]. 5) Disconnect the connector [6]. 6) Remove the screw [7] to detach the base cover [8]. F03-202-05 3-40 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 128 2.2.4 Removing the Waste-Full Photosensor PCB 1) Remove the punch controller PCB. (See 2.2.1.) 2) Remove the two screws [1] to remove the PCB film [2]. F03-202-07 3-41 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 129 2.2.5 Removing the Waste Full LED PCB 1) Remove the screw [1]. 2) Disconnect the connector [2] to remove the waste-full LED PCB [3]. F03-202-09 3-42 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 131 The unit does not have components that require periodical replacement. 1.2 Puncher Unit (option) The unit does not have components that require periodical replacement. COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 132 Minimum maintenance intervals Cleaning Wiping with water. Feeding assembly member of host machine Paper path guide Transmission type sensor Dry wiping. (optional puncher unit) T04-300-01 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 134 In such a case, change the “middle stapling position” in the user mode of the host machine. 1) Set SW1 on the finisher controller PCB as follows: F05-101-02 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 135 4) Enter the bind mode of the host machine and check whether the folding position is ad- justed properly. If adjusted improperly, adjust the folding position again. COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 136 4) Enter the bind mode of the host machine and check whether the stapling position is ad- justed properly. If adjusted improperly, adjust the stapling position again. COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 137 The adjustment is over when all LEDs on the punch controller PCB are ON: LED1001, LED1002, LED1003. 3) Shift all bits of DIPSW1001 to OFF. COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 138 A single press on SW1003 will cause the LED indication to flash; another press on SW1003 will cause the indication to remain ON to indicate the end of registration. 4) Shift all bits of DIPSW1001 to OFF. COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 139 The presses will initialize the EEP-ROM. At the end, all LEDs (LED1001, LED1002, LED1003) will go ON. 4) Adjust the sensor output, and store the number of punch holes. COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 141 CHAPTER 5 TROUBLESHOOTING 2 Arrangement of Electric Components 2.1 Finisher/Saddle Unit 2.1.1 Sensors, Microswitches, and Clutch F05-201-01 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 142 Upper cover open detection PI24 Paper full detection Micro switch Front door open detection Joint open detection Staple safety detection Clutch Bind clutch T05-201-01 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 144 Feed motor Paddle motor Delivery motor Alignment motor (front) Alignment motor (rear) Shift motor Staple/fold motor Slide motor Finisher controller PCB Finisher control T05-201-02 5-11 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 145 PI2P F05-202-01 Name Notation Description Photointerrupters PI1P Puncher home position detection PI2P Horizontal registration home position detection PI3P Punch motor clock detection T05-202-01 5-12 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 146 CHAPTER 5 TROUBLESHOOTING 2.2.2 Motors F05-202-02 Name Notation Description Motor Punch motor Horizontal registration motor T05-202-02 5-13 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 147 CHAPTER 5 TROUBLESHOOTING 2.2.3 PCBs F05-202-03 Ref. Name Punch controller PCB Photosensor PCB LED PCB Waste full photosensor PCB Waste full LED PCB T05-202-03 5-14 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 148 Folding position adjustment, middle 2-point stapling adjustment etc. PSW1 folding position adjustment, middle 2-point stapling adjustment etc. PSW2 folding position adjustment, middle 2-point stapling adjustment etc. PSW3 factory mode T05-301-01 5-15 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 149 Punch hole count registration/sensor output adjustment etc. SW1002 Punch hole count registration/sensor output adjustment etc. SW1003 Punch hole count registration/sensor output adjustment etc. T05-302-01 5-16 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 150 Finisher controller PCB 1) Turn off and then on the host machine. Is the problem corrected? YES: End. Replace the finisher controller PCB. T05-401-02 5-17 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 151 Delivery motor (M3), Finisher controller PCB 4) Try replacing the delivery motor. Is the problem corrected? YES: End. Replace the finisher controller PCB. T05-401-04 5-18 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 152 Staple/fold motor (M7), Finisher controller PCB 3) Try replacing the staple/fold motor. Is the problem corrected? YES: End. Replace the finisher controller PCB. T05-401-06 5-19 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 153 Staple/fold motor (M7), Finisher controller PCB 4) Try replacing the staple/fold motor. Is the problem corrected? YES: End. Replace the finisher controller PCB. T05-401-08 5-20 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 154 Slide motor (M8), Finisher controller PCB 4) Try replacing the slide motor. Is the problem corrected? YES: End. Replace the finisher controller PCB. T05-401-10 5-21 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 155 4) Is the wiring between the finisher controller PCB and the shift mo- tor normal? YES: Replace the shift motor. Correct the wiring. T05-401-12 5-22 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 156 Shift motor clock (PI17), Finisher controller PCB 4) Check the shift motor clock sensor. YES: Replace the finisher controller PCB. Replace the sensor. T05-401-14 5-23 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 157 Paddle motor (M2), finisher controller PCB 5) Try replacing the paddle motor. Is the problem corrected? YES: End. Replace the finisher controller PCB. T05-401-16 5-24 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 158 3) Measure the voltage between CN14-5 (+) and CN4-3 (-) on the fin- isher controller PCB. Is it 24 VDC? YES: Replace the punch controller PCB. Replace the finisher controller PCB. T05-402-03 5-25 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 159 Punch controller PCB, Finisher controller PCB 3) Try replacing the punch controller PCB. Is the problem correct? YES: End. Replace the finisher controller PCB. T05-402-05 5-26 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 160 Punch controller PCB, Finisher controller PCB 4) Try replacing the punch controller PCB. Is the problem corrected? YES: End. Replace the finisher controller PCB. T05-402-07 5-27 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 161 • The aligning plate (rear) does not return to the PI5) aligning plate home position sensor (rear) when the alignment motor (rear) has been driven for 3 sec. T05-502-01 5-28 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 162 • The state of the paper surface sensor does not • Paper surface sensor change when the shift motor has been driven for (PI9) 10 sec or more. T05-502-02 5-29 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 163 • The swing guide does not return to the swing guide home position sensor when the paddle motor has been driven for 2 sec. T05-502-03 5-30 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 164 • The puncher does not return to the horizontal sensor (PI2P) registration home position sensor when the hori- zontal registration motor has been driven for 1000 msec. T05-502-04 5-31 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 166 Punching will be Remove the waste waste paper in the disabled. paper from the waste case has water case. exceeded the limit. T05-503-02 5-33 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 167 DIP switch 1, 2 DIPSW1,2 — bit6 Folding position sensor (emitted BIND_POS_DA — light quantity)(output) bit7 Folding position sensor (analog) BIND_POS_AD — T05-504-01 5-34 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 169 L: ON bit4 LED1 LED2 — L: ON bit5 LED2 LED3 — L: ON bit6 LED3 ACK2 — H: paper bit7 present T05-504-03 5-36 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 170 P029 — DIP switch 1, 2 DIPSW1,2 — (analog port) P030 — Folding position sensor (emitted BIND_POS_DA — (analog port) light quantity)(output) T05-504-04 5-37 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 171 — bit4 EEPROM D0 (input) — — bit5 EEPROM DI — — bit6 EEPROM CLK — — bit7 EEPROM CS — — T05-504-05 5-38 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 172 (analog port) light intensity adjustment intensity up — Registration sensor light inten- — — level up: P038 sity adjustment intensity up (analog port) T05-504-06 5-39 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 175 (front) (PI4) Staple/fold motor (M7) Staple home position sensor (PI19) Shift motor (M6) Paper surface sensor (PI9) Tray paper sensor (PI8) CW rotation CCW rotation COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 176 Stack feed roller (upper ) home position sensor (PI12) Binding clutch (CL1) Folding home position sensor (PI11) Bind tray sensor (PI13) CW rotation CCW rotation COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 177 Alignment motor (rear) (M5) Aligning plate home position sensor (rear) (PI5) Shift motor (M6) Paper surface sensor (PI9) Tray paper sensor (PI8) CW rotation CCW rotation COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 179 PAPER FULL DETECT Signal PDL_HP PADDLE HP DETECT Signal PDLMTR PADDLE MOTOR DRIVE Signal RJOG_HP REAR JOG PLATE HP DETECT Signal RJOGMTR REAR JOG MOTOR DRIVE Signal COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 180 STAPLER CONNECT DETECT Signal STPL_HP STAPLE HP DETECT Signal STPLSAFE_SW STAPLE SAFETY SWITCH Signal TOPCOV_S TOP COVER OPEN DETECT Signal TRY_EMPS TRAY PAPER DETECT Signal COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 181 SIDE REGISTRATION DETECT Signal 4 LEDON1 LED1 ON Signal LEDON2 LED2 ON Signal LEDON3 LED3 ON Signal LEDON4 LED4 ON Signal LEDON5 LED5 ON Signal COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 183 CN53-1 CN55-1 BDL_ROL_HP BDL_ROL_HP RXD2 CN17-3 CN14-2 PNCH_SGND CN17-4 CN14-3 PNCH_PGND CN17-5 CN14-4 N.C. CN73-3 DC+5V RESET CN17-6 CN14-5 PNCH_+24V CN73-2 SGND CN73-1 PAPER_F COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 184 SGND SGND SGND SGND DC+24VL DC+24VL C103 IC21 IC12 IC15 IC18 IC9.2 SGND SGND SGND SGND SGND SGND SGND SGND SGND SGND SGND A-10 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 185 IC3.3 SGND SGND TP43 R292 SGND RXD2 DXD2 CN17.3 IC3.6 C106 TP42 IC19.5 SGND TXD2 CN17.2 IC19.1 SGND SGND CN17.1 TXD2 SGND SGND A-11 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 186 Stapler safty switch CN8.1 STPLSAFE_SW SGND SGND +24V CN14.5 PNCH_+24V CN14.4 N.C. Power for puncher CN14.3 PNCH_PGND unit (option) CN14.2 PNCH_SGND CN14.1 PNCH_+5V SGND PGND A-12 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 187 SIFT_CLK CN15.6 SIFT_CLK CN15.5 SGND DC+5V SGND R105 TP59 SGND CN19.1 DC+5V Full stack R175 PAPER_F sensor CN19.3 PAPER_F CN19.2 SGND SGND SGND A-13 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 188 CN5.11 SGND DC+5V SGND R268 R205 TP31 SGND CN5.1 DC+5V R182 RA13.1 R106 Processing tray ADL_TRAY_S CN5.3 ADJ_TRAY_S sensor CN5.2 SGND SGND SGND A-14 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 189 CN5.8 SGND DC+5V SGND TP18 SGND CN5.4 DC+5V RA12.1 RA13.2 Delivery belt R153 home position EJCT_BLT_HP CN5.6 EJCT_BLT_HP sensor CN5.5 SGND SGND SGND A-15 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 190 IC8.1Y SIFTMTR_DN PGND R256 R255 R278 IC4.2 SGND EJCTMTR_DA CL+24V CN18.1 CL+24V Binding clutch PGND CN18.2 BAND_C SGND TP58 SGND SDL_CL PGND SGND A-16 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 191 R126 IC17 R260 R259 R151 R116 IC9.1 IC21 PGND TP37 R113 PGND R150 LMT_BIND R115 R152 R129 SGND R117 R144 SGND SGND PGND A-17 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 192 Horizontal registration home position sensor J1001 J1001 J2001 Finisher Unit Horizontal registration motor CN14 CN14 J1002 J1002 J2002 Punch motor J1003 J1004 J2003 J2004 A-18 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 193 PGND C1029 J1004.4 N.C. SGND +24V SGND SGND SGND SGND SGND SGND DC+5V J1006.4 IC1003 R1076 VOUT SGND J1004.5 24V C1008 SGND PGND A-19 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 194 DC 5V CN2010.1 LED1 R1 LED4 CN2010.2 LED2 R1 LED3 CN2010.3 LED3 R1 LED2 CN2010.4 LED4 R1 LED1 CN2010.5 LED5 YR LED CN2010.6 A-20 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 195 CN2011.4 PTR5 SGND SGND SGND SGND SGND SGND IC3.2 SGND SGND IC1.2 CN2011.5 SGND SGND SGND CN2011.1 SGND SGND SGND DC 5V CN2011.2 A-21 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 197 Door open jam 1011 Inlet sensor delay jam 1012 Folding position sensor delay jam 1021 Inlet sensor stationary jam 1022 Folding position sensor stationary A-23 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 198 Surface activating substituted. external agent covers Water Lubricant Drive, friction Silicone oil • Varmulb G2 parts, lead cam (made by Japan Mineral Oils) TA-600-01 A-24 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001...
Page 199 Office Imaging Products Quality Assurance Center CANON INC. Printed in U.S.A. REVISION 0 (MAR. 2001) (01073) 5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan COPYRIGHT © 2001 CANON INC. CANON SADDLE FINISHER G1 REV . 0 MAR. 2001 PRINTED IN U.S.A.
Page 200 This publication is printed on 100% reprocessed paper. PRINTED IN U.S.A.

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