Vertiv NetSure 7100 Installation Manual
Vertiv NetSure 7100 Installation Manual

Vertiv NetSure 7100 Installation Manual

-48 vdc power system
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NetSure™ 7100
-48 VDC Power System
Installation Manual
Specification Number: 582127000600, 582127000601, 582127000900, 582127000901
Model Number: 7100

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Summary of Contents for Vertiv NetSure 7100

  • Page 1 NetSure™ 7100 -48 VDC Power System Installation Manual Specification Number: 582127000600, 582127000601, 582127000900, 582127000901 Model Number: 7100...
  • Page 2 The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.
  • Page 3: Table Of Contents

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual TABLE OF CONTENTS Admonishments Used in this Document ..........................iv Important Safety Instructions ..............................v Static Warning ................................... viii 1 Customer Documentation Package ..........................1 2 Installation Acceptance Checklist ............................1 3 Installing the System ................................2 3.1 General Requirements ................................................
  • Page 4: Admonishments Used In This Document

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Admonishments Used in this Document will likely DANGER! Warns of a hazard the reader be exposed to that will result in death or serious injury if not avoided. (ANSI, OSHA) could...
  • Page 5: Important Safety Instructions

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Important Safety Instructions Safety Admonishments Definitions Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page iv. General Safety DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
  • Page 6 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Battery Refer to the battery manufacturer documentation for specific battery safety instructions. The following are general guidelines. WARNING! Correct polarity must be observed when connecting battery leads. WARNING! Special safety precautions are required for procedures involving handling, installing, and servicing batteries.
  • Page 7 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Personal Protective Equipment (PPE) DANGER! ARC FLASH AND SHOCK HAZARD. Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis should be done to determine the “hazard/risk” category, and to select proper PPE.
  • Page 8: Static Warning

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Static Warning This equipment contains static sensitive components. The warnings listed below must be observed to prevent damage to these components. Disregarding any of these warnings may result in personal injury or damage to the equipment.
  • Page 9: Customer Documentation Package

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 1 Customer Documentation Package This document (IM582127000900) provides Installation Instructions for Vertiv™ NetSure™ 7100 -48 VDC Power System, Spec. No. 582127000; Lists 600, 601, 900, and 901 only. The complete Customer Documentation Package for Lists 600, 601, 900, and 901 consists of…...
  • Page 10: Installing The System

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual  Fuses Installed (if required) Setting Jumper and Switch Options  Jumper on System Interface Circuit Card Set  Factory Switch Setting on IB2 (Controller Interface Board) Verified  Factory Switch Setting on Optional EIB (Controller Extended Interface Board) Verified Making Electrical Connections ...
  • Page 11: Mounting The System In An Equipment Rack

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual • Clearance Requirements: Recommended minimum clearance for the front of the system is 2' 6”. Recommended minimum clearance for the rear of the system is 2’ 0”. 3.2 Mounting the System in an Equipment Rack This power system is designed to mount in a 23-inch wide rack having 1-inch or 1-3/4-inch multiple drillings.
  • Page 12: Installing Optional Lug Adapter Busbar Kits

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 3.3 Installing Optional Lug Adapter Busbar Kits These kits provide lug adapter busbars plus hardware for use with 2-pole and 3-pole circuit breakers. A right-angle kit is also available for 1-pole devices.
  • Page 13: Installing Optional Eib (Controller Extended Interface Board)

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 3.4 Installing Optional EIB (Controller Extended Interface Board) An EIB (Controller Extended Interface Board) can be installed inside the distribution cabinet. This option is factory installed if ordered with the system. Refer to the following procedure to field install this option.
  • Page 14 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Figure 3.3: Installing Optional EIB (Controller Extended Interface Board) Front Panel Removed Optional EIB (Extended Interface Board) (installed at bottom of shelf) I2C Connector Front EIB Assembly EIB Assembly (exploded view)
  • Page 15: Installing Circuit Breakers And Fuses

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 3.5 Installing Circuit Breakers and Fuses Circuit breakers and/or fuses may have been factory installed for you. If so, verify their positions and sizes. Installing Bullet Nose Type Circuit Breakers CAUTION! See SAG582127000 for temperature, sizing, and spacing restrictions. Refer to SAG582127000 for any other restrictions.
  • Page 16 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual When all fuseholders are installed, install an appropriately sized TPS/TLS fuse in each. To do this, remove the fuse carrier from the mounted fuseholder body. Hold the fuseholder body while you pull the fuse carrier from the body. Slide the fuse in place between the contacts of the fuse carrier.
  • Page 17 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Installing an Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block (P/N 549017) Procedure Open the distribution cabinet’s front door. Follow the steps in Figure 3.6. Install an appropriately sized GMT fuse in each fuse mounting position on the GMT Distribution Fuse Block as required. If dummy fuses are installed, first remove the dummy fuse.
  • Page 18: Setting Jumper And Switch Options

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 4 Setting Jumper and Switch Options The various circuit cards inside the distribution cabinet contain jumper and/or switch options. 4.1 Location of Circuit Cards with Jumper and Switch Options Refer to Figure 4.1.
  • Page 19: Jumper Settings On The System Interface Circuit Card

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 4.2 Jumper Settings on the System Interface Circuit Card Perform the following procedures to verify the factory settings and/or make the required settings per your site requirements. These procedures can also be used to make adjustments on a replacement circuit card.
  • Page 20: Switch Settings On The Ib2 (Controller Interface Board)

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 4.3 Switch Settings on the IB2 (Controller Interface Board) Dip Switch SW1 on the IB2 (Controller Interface Board) is used to set the communications address for this board. Refer to Table 4.1 for SW1 settings.
  • Page 21: Switch Settings On Optional Eib (Controller Extended Interface Board)

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 4.4 Switch Settings on Optional EIB (Controller Extended Interface Board) Dip Switch SW1 on the EIB (Controller Extended Interface Board) is used to set the communications address for this board. Refer to Table 4.2 for SW1 settings.
  • Page 22: Making Electrical Connections

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 5 Making Electrical Connections 5.1 Important Safety Instructions DANGER! Adhere to the “Important Safety Instructions” starting on page v. 5.2 Wiring Considerations All wiring and branch circuit protection should follow the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), and applicable local codes.
  • Page 23: Power System Frame Grounding Connection

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 5.1 Power System Frame Grounding Connection The frame grounding connections to the power system are made by using grounding washers with the mounting hardware used to secure the system to the equipment rack. Refer to “Mounting the System in an Equipment Rack” on page 3. Ensure that the equipment rack is properly grounded.
  • Page 24 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Figure 5.1: AC Input Connections to AC Input Termination Assembly (Nominal 208 VAC, 240 VAC, 277 VAC) (1 Feed per 1 Rectifier, Single Phase or 1 Feed per 2 Rectifiers, Single Phase) (cont’d on next page)
  • Page 25 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Figure 5.1: AC Input Connections to AC Input Termination Assembly (Nominal 208 VAC, 240 VAC, 277 VAC) (1 Feed per 1 Rectifier, Single Phase or 1 Feed per 2 Rectifiers, Single Phase) (cont’d on next page)
  • Page 26: External Alarm, Reference, Monitoring, And Control Connections

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 5.4 External Alarm, Reference, Monitoring, and Control Connections The various circuit cards inside the distribution cabinet contain external alarm, reference, monitoring, and control connectors. 5.4.1 Location of Circuit Cards with External Alarm, Reference, Monitoring, and Control Connectors Refer to Figure 5.2.
  • Page 27: System Interface Circuit Card Connections (If Required)

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 5.4.2 System Interface Circuit Card Connections (if required) General The system interface circuit card provides connections for the following. Refer to Figure 5.3 for circuit card location and connections details. •...
  • Page 28 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Connecting a Device or System to the NCU Controller’s CAN Bus (if required) A supporting device or system may be connected to the NCU controller’s CAN Port. Refer to Figure 5.3 for location. Refer to Table 5.2 for pin-outs.
  • Page 29: Ib2 (Controller Interface Board) Connections (If Required)

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 5.4.3 IB2 (Controller Interface Board) Connections (if required) The IB2 (Controller Interface Board) provides connection points for digital inputs, programmable relay outputs, and temperature probes. The IB2 interface board is mounted inside the distribution cabinet. Refer to Figure 5.2.
  • Page 30 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Programmable Relay Outputs The IB2 provides eight (8) programmable alarm relays with dry Form-C contacts. Connect up to eight (8) relay outputs to the IB2. Refer to Figure 5.4 for terminal locations and Table 5.5 for pin-out information.
  • Page 31 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Figure 5.4: IB2 (Controller Interface Board) Connections The relay assigned to “Critical Summary” alarm (relay 1 by default) will operate in the “Fail Safe Mode”. “Fail Safe Mode” means Relay 1 is...
  • Page 32 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Table 5.4: Programmable Digital Inputs (Factory Default) – IB2 Programmable Factory Default Digital IB2 Pin No. Notes Digital Input Wiring Input Function J3-2 System Return IB2-1 DI1 CB/Fuse Alarm J3-1 –...
  • Page 33 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Table 5.5: Programmable Relay Outputs (Factory Default) – IB2 Board Programmable IB2 Pin No. Alarms Assigned to this Relay (Default) Notes Relay Output J6-5 IB2-1 DO1 J6-3 J6-1 J6-6 IB2-1 DO2...
  • Page 34: Optional Eib (Controller Extended Interface Board) Connections (If Required)

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 5.4.4 Optional EIB (Controller Extended Interface Board) Connections (if required) The optional EIB (Controller Extended Interface Board) provides additional connection points for voltage and current inputs, programmable relay outputs, and temperature probes. The EIB extended interface board is mounted inside the distribution cabinet.
  • Page 35 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Programmable Relay Outputs The EIB provides five (5) programmable alarm relays with dry Form-C contacts. Connect up to five (5) relay outputs to the EIB. Refer to Figure 5.5 for terminal locations and Table 5.8 for pin-out information.
  • Page 36 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Figure 5.5: Optional EIB (Controller Extended Interface Board) Connections EIB Assembly (with shield) The five (5) relays energize during an alarm condition, closing the contacts between the C and NO terminals, and opening the contacts between the C and NC terminals.
  • Page 37 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Figure 5.6: Sample Battery Block or Battery Midpoint Monitoring Connections Battery Block Monitoring Return Load Rectifiers Load Shunt Battery Battery -48V String 1 String 2 DCV1 DCV2 DCV3 DCV4 DCV5 DCV6...
  • Page 38 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Table 5.6: Shunt Inputs – EIB Factory Default Shunt Input Pin No. Wiring Function J5-2 none J5-1 – J5-4 none J5-3 – J5-6 none J5-5 – Table 5.7: Voltage Inputs – EIB...
  • Page 39: Ncu Controller Ethernet Connection (If Required)

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 5.5 NCU Controller Ethernet Connection (if required) The controller provides a Web Interface via an Ethernet connection to a TCP/IP network. This interface can be accessed locally on a computer and/or remotely through a network. The system has two Ethernet ports. One located on the NCU front panel and the other located on the IB4 board.
  • Page 40 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Table 5.9: RJ-45 Ethernet Port Pin Configuration Port Pin Number Name Definition Write Signal + Write Signal - Read Signal + no connection no connection Read Signal - no connection no connection...
  • Page 41: Load Connections

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 5.6 Load Connections 5.6.1 Load Connections to Distribution Panels and Load Return Busbars WARNING! Observe proper polarity when making load connections. Load leads are connected to the individual load busbars located on the distribution panels and the load return busbars located at the top of the distribution cabinet.
  • Page 42: Load Connections To An Optional Bullet Nose 6-Position Gmt Distribution Fuse Block, P/N 549017

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 5.6.2 Load Connections to an Optional Bullet Nose 6-Position GMT Distribution Fuse Block, P/N 549017 WARNING! Observe proper polarity when making load connections. If an optional “Bullet Nose 6-Position GMT Distribution Fuse Block” is furnished, refer to Figure 5.9 for load connection details and recommended torque.
  • Page 43: Battery Connections

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 5.7 Battery Connections WARNING! Observe proper polarity when making battery connections. Battery leads are connected to the battery (load side) busbar and battery return busbar. Refer to Figure 5.10 for connection details and recommended torque.
  • Page 44: Installing Rectifier Modules

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 6 Installing Rectifier Modules Rectifiers can be inserted or removed with power applied (hot swappable). NOTE! Each rectifier locks into the module mounting assembly by means of a latch located on the bottom of the rectifier.
  • Page 45: Initially Starting, Configuring, And Checking System Operation

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 7 Initially Starting, Configuring, and Checking System Operation 7.1 Important Safety Instructions CAUTION! Performing various steps in the following procedures may cause a service interruption and/or result in the extension of alarms. Notify any appropriate personnel before starting these procedures. Also, notify personnel when these procedures are completed.
  • Page 46 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Figure 7.1: NCU Local Indicators and Navigation Keys Minor Alarm Indicator (Yellow) Status Critical or Major Indicator Alarm Indicator (Red) (Green) M830B ATIS label 10/100M Ethernet Port (RJ-45) Port Menu Navigation...
  • Page 47: Verifying And Setting The Ncu Controller As Required For Your Application

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual From the Main Menu, press the UP and DOWN keys to highlight the desired Menu graphic in the Main Menu. Press the ENT key to enter the selected menu. NOTE! Repeatedly press the “ESC” key to return in reverse order level by level from any submenu until the Main Menu appears.
  • Page 48 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Procedure To Select a Sub-Menu: Press the UP and DOWN keys to highlight the desired sub-menu. Press the ENT key to enter the selected sub-menu. To Select a User: To select a User, use the UP and DOWN keys to move the cursor to the Select User field. Press ENT. Use the UP and DOWN keys to select a User previously programmed into the NCU.
  • Page 49 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Change the battery capacity setting of the NCU to match the battery connected to the power system. Refer to the NCU Controller User Manual (UM1M830BNA) for detailed instructions. Local Menu Navigation: Main Menu / Settings Icon / Batt Settings / Batt1 Settings or Batt2 Settings / Rated Capacity.
  • Page 50: Checking System Status

    Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual 7.6 Checking System Status Procedure Observe the status of the indicators located on the controller and rectifiers. If the system is operating normally, the status of these is as shown in Table 7.2.
  • Page 51 Vertiv™ NetSure™ 7100 -48 VDC Power System Installation Manual Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/...
  • Page 52 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA © 2021 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.

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