Page 1 NetSure™ 7100 SERIES -48V DC Power System Installation Manual (IM582127000), Revision BB Specification Number: 582127000 Model Number: 7100...
Page 2 Vertiv Co. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. © 2019 Vertiv Co. All rights reserved. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 3: Table Of Contents
Installing the List 93 Battery Tray ......................43 Installing the Enclosure Rear and Side Panels ................43 Installing Optional Battery Busbar Extension Kit, Part No. 562364 ....44 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 4 Control Bus Connections between Controller and Module Mounting Assemblies Spec. No. 588705400 ....................157 Connecting Converter Output Cables 582127000 List 60 ........159 Load Connections ............................162 Recommended Torques ..........................162 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 5 Initial Startup Preparation ........................205 Initially Starting the System ........................205 ACU+ Controller Procedure ........................205 NCU Controller Procedure ........................213 Checking System Status ........................... 219 Final Steps ................................220 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 6: Admonishments Used In This Document
SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 7: Important Safety Instructions
DO NOT apply DC input power to the system until all electrical connections have been completed and checked. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 8: Dc Output And Battery Voltages
• Dispose of used batteries according to the instructions provided with the batteries. Do not dispose of batteries in a fire. They may explode. • ALWAYS FOLLOW THE BATTERY MANUFACTURER’S RECOMMENDATIONS AND SAFETY INSTRUCTIONS. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 9: Personal Protective Equipment (Ppe)
Permits as required by the local authority, per NFPA 70E “Standard for Electrical Safety in the Workplace”. Hazardous Voltage DANGER! HAZARD OF ELECTRICAL SHOCK. More than one disconnect may be required to de-energize the system before servicing. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 10: Handling Equipment Containing Static Sensitive Components
NOTE! When performing any step in procedures that requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise directed. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 11: Static Warning
If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 12 This page is intentionally blank. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 13: Customer Documentation Package
• Power System “System Application Guide”: SAG582127000 • NCU Controller 2nd Ethernet Port Add-On Kit Instructions: IM559252 • NCU Controller 2nd Ethernet Port Retrofit Kit Instructions: IM559251 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 14: Installation Acceptance Checklist
 AC Input and AC Input Equipment Grounding Connections Made DC Input and Equipment Grounding Connections Made  External Alarm, Reference, Monitoring, and Control Connections Made Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 15 Optional Battery Tray Circuit Breaker Guards Installed (if furnished) Installing the Modules and Initially Starting the System  Rectifier and Converter Modules Installed  System Started, Configured, and Checked Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 16: Installing The System
Application Guide SAG582127000 for ventilation spacing requirements. NOTE! Minimum spacing specified for ventilation may not permit replacement of certain components such as busbars or module mounting assemblies. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 17: Procedures When The System Is Installed In An Enclosure
Refer to Figure 2. Figure 1: Removing System Enclosure Side and Rear Panels Loosen top screws to remove side panels. Removing Side Panels Removing Rear Panels Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 18: Reversing The Enclosure Front Door
Carefully remove the clips from inside the door securing the door badging emblems. Remove the door badging emblems and relocate them to the opposite corners at the top of the door. Secure with the clips removed above. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 19 Figure 3: Reversing the Enclosure Front Door Door Badging Emblems Hinged Door Hinged Door Door Inside View Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 20: Placing And Securing The Relay Rack(S) To The Floor (If Applicable)
Ventilation Requirements Refer to the “General Requirements” on page 16. Relay Rack Floor Mounting Dimensions Refer to Figure 4 for relay rack floor mounting dimensions. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 21 Figure 4: Relay Rack Floor Mounting Dimensions (cont’d on next page) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 22 24.50 Ref 25.80 0.875 8 Places 15.000 Part No. 562353 18.00 12.340 2.83 1.50 3.06 19.685 1.74 22.310 Notes: 1. All dimensions are in inches. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 23 Relay Rack Floor Mounting Dimensions (cont’d from previous page) 25.00 1.25 0.875 8 Places 12.531 Part No. 562355 9.871 15.03 1.25 3.75 17.500 2.44 20.125 Notes: 1. All dimensions are in inches. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 24: Placing The Enclosures, Bolting Enclosures Together, And Securing The Enclosure(S) To The Floor (If Applicable)
Refer to the “General Requirements” on page 16. Enclosure Floor Mounting Dimensions Refer to Figure 5 for enclosure floor mounting dimensions. Figure 5: Enclosure Floor Mounting Dimensions Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 25 Repeat the above steps for the rear enclosure joining holes at the top and bottom of the enclosures. Repeat the above steps if a 2nd expansion enclosure is furnished. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 26 Tighten the floor mounting hardware per hardware manufacturer specifications. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 27 Flat Washers 5/16” 5/16-18 Bolt 5/16” Ground 5/16” Flat Washer Washer Side of Cabinet Side of Cabinet Already Installed Being Added Torque to 150 in-lbs. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 28 Figure 7: Installing Four (4) ¼” Thick Seismic, 1-Hole Washer for Seismic Zone 4 Applications 1/4” Thick Seismic, 1-Hole washer (one in each corner) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 29 3. Check the enclosure is level front-to-back and side-to-side. Install shims if necessary. 4. When the enclosure is level, tighten all nuts to the appropriate torque. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 30: Mounting The Distribution Cabinet With Module Mounting
4-Row Cabinet: Install (16) 12-24 x 3/4" hex head thread-forming screws (P/N 218710600) and (16) No. 12 ground washers (P/N 215640600). Mount the module mounting assembly to the relay rack using hardware as shown Figure 10 or Figure 11. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 31 NO. 12 GROUND WASHER Module Mounting Assembly not shown for clarity only. Mounting Hardware, 6 Places per Side Mounting Hardware, 8 Places per Side 3-ROW CABINET 4-ROW CABINET Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 32 Module Mounting Assembly Spec. No. 588705000 and 588705500 Mounting Hardware Secure the module mounting assembly(s) to the relay rack. MOUNTING HARDWARE 12-24 x 3/4" Thread Forming Hex Head Screw No. 10/12 Ground Washer Front Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 33 Module Mounting Assembly Spec. No. 588705300 and 588705400 Mounting Hardware Secure the module mounting assembly(s) to the relay rack. MOUNTING HARDWARE 12-24 x 3/4" Thread Forming Hex Head Screw No. 10/12 Ground Washer Front Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 34: Installing A 582127000 List 93 Battery Tray
12-24 x 1/2" thread forming hex head screws. (Torque to 70 in-lbs). Cabling Bracket Rear Angle Bracket Battery Tray Rear Angle Bracket Front Rear Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 35: Installing Optional Battery Disconnect Circuit Breakers
3. Secure the ground lead under a battery tray relay rack mounting bolt. 4. After wiring to the battery disconnect circuit breaker, replace the cover. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 36: Installing Optional Anderson Battery Connector Kit
To install an optional Anderson battery connector kit onto the List 93 Battery Tray, perform the procedure in Figure 14. Figure 14: Installing Optional Anderson Battery Connector Kit onto a List 93 Battery Tray Installed View Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 37: Installing Optional Front Battery Cover
Kit Battery Cover Kit Battery Cover Assembled View Assembled to Existing Assembled to Existing Front Battery Bracket Front Battery Bracket Front View Rear View Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 38: Installing Optional Circuit Breaker Guard
Installing Optional Circuit Breaker Guard Installed View 1. Remove this bracket. 2. Replace this hardware after removing existing bracket. 3. Install Circuit Breaker Guard Bracket using existing hardware. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 39: Installing A Battery Tray Mounting Kit, P/N 565004
Refer to Removing the Enclosure Rear Panels and Removing the Enclosure Side Panels starting on Page Installing a Battery Tray Mounting Kit P/N 565004 Procedure To install a Battery Tray Mounting Kit, perform the procedure in Figure 17. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 40 2. Remove the two (2) 1/4-20 x 1.75” screw, locations shown. Save washers, spacers, and nuts for reassembly. 3. Assemble battery tray mounting kit rails in location shown. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 41 8. Torque to 75 in-lbs. Washer Spacer Lock Washer Washer 1/4-20 x 2” Screw Brace Bar Frame Rail Mount hardware to the left and right side rails. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 42 4-row. Save 8-32 x 3/8 screws. 11. Install AC guards provided with kit and saved 8-32 x 3/8 screws. 12. Torque to 20 in-lbs. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 43: Installing The List 93 Battery Tray
Tighten the fasteners on the side panel including panel frame grounding wire hardware. Refer to Figure 18: Installing the Enclosure Rear and Side Panels Tighten top screws to secure the panels. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 44: Installing Optional Battery Busbar Extension Kit, Part No. 562364
Place the Lexan cover at the back of the busbars and use the four (4) screws to secure it. Remove the four (4) screws at the top of the enclosure and place the cover. Re-use the screws to secure the top cover. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 45 3/8” Flat Washer Extension Plate System Busbar 3. Torque to 180 in-lbs. Front View List 24 Distribution Cabinet (List 23 similar) Figure 20: Mounting the Lexan Cover Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 46: Installing Optional Battery Busbar Extension Kit, Part No. 554541
NOTE! Install the Belleville lock washers so the concave side is towards the busbar. Close the distribution cabinet access door. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 47 System Busbar Battery Office (Return Side) Ground 3. Torque to 180 in-lbs. Busbar Battery (Load Side) (One Row Cabinet Busbar Shown, Others Similar) Front View Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 48: Installing Optional Lug Adapter Busbar Kits, Part Nos. 534449 And
Close the distribution cabinet’s front door and turn the latch clockwise to secure the door (system’s in a relay rack), or close the system’s enclosure door. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 49 1-8, 9-12, and 23-24. This restricts 2 and 3-pole breaker adapter kits to be located in these positions only. Circuit breaker locations for reference only. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 50: Installing Optional Lug Adapter Busbar Kit, Part No. 562888
Close the distribution cabinet’s front door and turn the latch clockwise to secure the door (system’s in a relay rack), or close the system’s enclosure door. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 51 1/4" Hardened Flat Washer 1/4" Belleville Lock Washer 1/4-20 x 3/4” Bolt (6 places) Torque to 60 in-lbs. (supplied with breaker mounting kit) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 52: Installing Circuit Breakers And Fuses
Close the distribution cabinet’s front door and turn the latch clockwise to secure the door (system’s in a relay rack), or close the system’s enclosure door. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 53 Polarizing Keyway body & carrier, alarm fuse, and alarm fuse safety cover. Matches Key on Bottom of Fuse Carrier GMT-18/100A Alarm Fuse (Replacement P/N 248610301) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 54 Lettering on handle must be Insert these terminals right side up. into corresponding sockets on distribution panel. Turn off before installing. Longer Side to the Bottom Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 55 Close the distribution cabinet’s front door and turn the latch clockwise to secure the door (system’s in a relay rack), or close the system’s enclosure door. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 56 RTN Bar Plug in GM T Fuse Block and secure at two locations on the RTN bar. Torque to 72 in-lbs. GMT Fuse Block Installed View Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 57 Close the distribution cabinet’s front door and turn the latch clockwise to secure the door (system’s in a relay rack), or close the system’s enclosure door. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 58 2. Plug in GMT Fuse Block. 3. Connect supplied jumper from GMT Fuse Block to Return Bar. Torque to 75 in-lbs. Part of P/N 549017 Part of P/N 549017 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 59 Close the distribution cabinet’s front door and turn the latch clockwise to secure the door (system’s in a relay rack), or close the system’s enclosure door. Figure 28: Installing a TPH Fuse Fuse Fuseholder Body Fuse Carrier Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 60 Close the distribution cabinet’s front door and turn the latch clockwise to secure the door (system’s in a relay rack), or close the system’s enclosure door. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 61 Fuse Installed in Open Fuse Case Fuseblock (rear view) (P/N 516241) TPL Fuse Fuse Case Fuse Installed in Closed Fuse Case (rear view) Open Fuse Case View Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 62 Close the distribution cabinet’s front door and turn the latch clockwise to secure the door (system’s in a relay rack), or close the system’s enclosure door. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 63 Alarm Jumper: Brown Shunted Breaker Jumper: Red Standard and Alarm Jumper: Brown Electrical Alarm Jumper: Red Alarm Jumper: Red Trip Breaker Shunted Breaker Jumper: Black Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 64 Alarm Jumper: Brown Shunted Breaker Jumper: Red Standard and Alarm Jumper: Brown Electrical Alarm Jumper: Red Alarm Jumper: Red Trip Breaker Shunted Breaker Jumper: Black Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 65 Alarm Jumper: Brown Shunted Breaker Jumper: Red Standard and Alarm Jumper: Brown Electrical Alarm Jumper: Red Alarm Jumper: Red Trip Breaker Shunted Breaker Jumper: Black Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 66: Setting Jumpers And Switch Options
Inhibit Switch (factory installed if option specified) Optional Manual Battery Disconnect Circuit Card (Main Bay Only) System Interface Optional LVD Driver Circuit Card Lite Circuit Card Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 67 4-Row Cabinet Shown, Others Similar (Illustration for Clarity) SM-DU Optional LVD Driver Circuit Card CAN Interface Card Optional LVD Driver System Interface Lite Circuit Card Circuit Card Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 68: Jumpers On System Interface Circuit Card (Main Bay Only)
Refer to Figure 32 and place the jumper on J10 in the “Internal” or “External” position. If “External” is selected, connect sense leads to TB1-4 and TB1-5 (see Figure 32). Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 69: Switch Settings On Ib2 Interface Board (Main Bay Only)
Dip Switch SW1 on the IB2 board is used to set the communications address for this board. Refer to Table 1 for SW1 settings. Refer to Figure 33 for SW1 location. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 70: Switch Setting On Optional Eib Interface Board (Main Bay Only)
Ensure SW1 is set per Table 2. Refer to Figure 34 for location. Table 2: Optional EIB Interface Board Switch Settings DIP Switch SW1 Setting EIB-1 in Main Bay Optional EIB-2 in Main Bay Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 71 IB2 Board. DIP Switch SW1 Setting IB2-1 in Main Bay Optional IB2-2 in Ma in Bay (Refer to table for Optional IB2 switch setting) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 72 (Refer to table for Optional EIB switch setting) DIP Switch SW1 Setting EIB-1 in Main Bay Optional EIB-2 in Main Bay Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 73: Switch Setting On Sm-Du (Supplemental Bays Only)
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Green Indicator (Operation) Yellow Indicator (Alarm) Red Indicator (Alarm) RS232 RS485 Power Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 74 ON OFF OFF Shunt Current: 400A ON OFF ON Shunt Current: 1000A ON OFF Shunt Current: 1500A Shunt Current: 2000A Note 1: Setting for this system. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 75 OFF ON Shunt 4 is Used for Battery ON OFF Shunt 4 is Used for Load Set via Software Note 1: Setting for this system. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 76 Shunt 5 is Used for Battery Shunt 5 is Used for Load Set via Software Operation Mode (Note 1) Calibration Mode Note 1: Setting for this system. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 77: Switch Setting On Sm-Du
SW1 and SW2 In this system, switch settings must be in the positions shown, except adressing switches, which must be set to a uniqe address. SM-DU+ Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 78 Address 5# (Setting for SM-DU+ in 4th Supp. Bay) Address 6# (Setting for SM-DU+ in 5th Supp. Bay) Address 7# Address 8# 19200 (note 1) 9600 Note 1: Setting for this system. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 79: Making Electrical Connections
1880 514873 15514 Burndy: YA31L-4TCG1 The lugs should be crimped to the specifications given in the manufacturer’s instructions furnished with the crimp tool or lug. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 80: Relay Rack Or Enclosure Grounding Connection (Frame Ground)
105, and Figure 108). For central office grounding requirements, refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), applicable local codes, and your specific site requirements. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 81 (1/4” clearance holes on 5/8” centers) Top View (Typical Relay Rack) Frame Ground Connection Point (1/4-20 Clinch Nuts on 5/8” centers) Top View (Typical Cabinet) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 82: Nominal 208 Vac, 240 Vac, 277 Vac, Or 277 Vac / 480 Vac Input And Equipment Grounding Connections (If Equipped)
• The system can be equipped with an AC input termination assembly which provides a separate three phase AC input connection for every three (3) rectifier positions (582127000 List 42 and List 43). Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 83 Two types of conduit plates are available. Select and install the conduit plate appropriate for your application. See “AC Input Conduit Options” on page 17. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 84 After all AC input and equipment grounding connections have been made and checked, reinstall the two AC input connector covers and the AC input wireway covers. Secure each by tightening the fasteners. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 85 L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N Note: For fewer power shelves than shown, only the connections for the installed shelves are present. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 86 PCU 2 PCU 3 PCU 1/2 PCU 3/4 L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 87 SHELVES 3 AND 4 PCU 4 PCU 5 PCU 6 PCU 1 PCU 2 PCU 3 L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 88 208 VAC, 240 VAC, 277 VAC, 50 Hz / 60Hz, SINGLE PHASE SHELF 3 SHELF 3 PCU 5/6 PCU 1/2 PCU 3/4 L2/N L2/N L2/N L2/N L2/N L2/N Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 89 SHELVES 1 AND 2 PCU 1 PCU 2 PCU 3 PCU 4 PCU 5 PCU 6 L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 90 208 VAC, 240 VAC, 277 VAC, 50 Hz / 60Hz, SINGLE PHASE SHELF 1 SHELF 1 PCU 1/2 PCU 3/4 PCU 5/6 L2/N L2/N L2/N L2/N L2/N L2/N Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 91 Note: The three-phase input is internally distributed within the system to provide a single-phase line to neutral connection to each rectifier position, evenly distributed across the three phases. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 92 Note: The three-phase input is internally distributed within the system to provide a single-phase line to neutral connection to each rectifier position, evenly distributed across the three phases. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 93 After all AC input and equipment grounding connections have been made and checked, reinstall the two AC input connector covers inside the distribution cabinet. Secure each by tightening the fasteners. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 94 Line to Neutral Connect Line 1 to Terminal L1. Connect Line to Terminal L1. Connect Line 2 to Terminal L2/N. Connect Neutral to Terminal L2/N. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 95 Line to Neutral Connect Line 1 to Terminal L1. Connect Line to Terminal L1. Connect Line 2 to Terminal L2/N. Connect Neutral to Terminal L2/N. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 96 Line to Neutral Connect Line 1 to Terminal L1. Connect Line to Terminal L1. Connect Line 2 to Terminal L2/N. Connect Neutral to Terminal L2/N. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 97 Line to Neutral Connect Line 1 to Terminal L1. Connect Line to Terminal L1. Connect Line 2 to Terminal L2/N. Connect Neutral to Terminal L2/N. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 98 Line to Neutral Connect Line 1 to Terminal L1. Connect Line to Terminal L1. Connect Line 2 to Terminal L2/N. Connect Neutral to Terminal L2/N. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 99 Line to Neutral Connect Line 1 to Terminal L1. Connect Line to Terminal L1. Connect Line 2 to Terminal L2/N. Connect Neutral to Terminal L2/N. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 100 Line to Neutral Connect Line 1 to Terminal L1. Connect Line to Terminal L1. Connect Line 2 to Terminal L2/N. Connect Neutral to Terminal L2/N. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 101 Note: The three-phase input is internally distributed within the system to provide a single-phase line to neutral connection to each rectifier position, evenly distributed across the three phases. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 102 Note: The three-phase input is internally distributed within the system to provide a single-phase line to neutral connection to each rectifier position, evenly distributed across the three phases. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 103 After all AC input and equipment grounding connections have been made and checked, reinstall the two AC input access covers on the back of the shelf. Secure with the previously removed screws. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 104 Connect Line 2 to Terminal 2. PCU 5 PCU 2 Line to Neutral: Connect Line to Terminal 1. Connect Neutral to Terminal 2. PCU 6 PCU 3 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 105 Recommended torque: 23 in-lbs. Connect Line 1 to Terminal 1. Connect Line to Terminal 1. Connect Line 2 to Terminal 2. Connect Neutral to Terminal 2. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 106 After all AC input and equipment grounding connections have been made and checked, reinstall the two AC input access covers on the back of the shelf. Secure with the previously removed screws. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 107 Rect 3 1 FEED PER 3 RECTIFIERS (PCU) Rect 4 208 VAC / 240 VAC, 50 Hz / 60 Hz, THREE PHASE Rect 5 Rect 6 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 108 1 FEED PER 3 RECTIFIERS (PCU) Rect 2 277 VAC / 480 VAC, 50 Hz / 60 Hz, THREE PHASE Rect 3 Rect 4 Rect 5 Rect 6 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 109 RECTIFIER (PCU) AC INPUT FEEDS Module 2 INDIVIDUAL RECTIFIER (PCU) FEED 208 VAC / 240 VAC, 50 Hz / 60 Hz, SINGLE PHASE Rectifier Module 3 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 110 Rectifier AC Input (White Wire) (Black Wire) (120 VAC / 208 VAC / 240VAC, 30 A) P/N 545252 Plug End Rectifier AC Input (120 VAC, 30 A) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 111 Line to Neutral Connect Line 1 to Terminal 1. Connect Line to Terminal 1. Connect Line 2 to Terminal 2. Connect Neutral to Terminal 2. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 112 P/N 562046 White* Rectifier AC Input (208 VAC / 240 VAC, Three Phase, 50 A) Black* Red* Ground Green* * Color of Input Line Cord Lead Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 113 Plug End Red* Rectifier AC Input Orange* (277 VAC / 480 VAC, Three Phase, 20 A) Ground Green* * Color of Input Line Cord Lead Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 114: Volts Dc Input And Equipment Grounding Connections
Accessing Connections and Routing Wire Remove the two DC input connector covers and the DC input wireway covers by first loosening the fasteners that secure each of them. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 115 After all DC input and equipment grounding connections have been made and checked, reinstall the two DC input connector covers and the DC input wireway covers. Secure each by tightening the fasteners. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 116 CONV1 CONV2 CONV3 CONV4 CONV5 CONV6 CONV4 CONV5 CONV6 Note: For fewer power shelves than shown, only the connections for the installed shelves are present. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 117 CONV 5 CONV 6 CONV 1 CONV 2 CONV 3 Note: For fewer power shelves than shown, only the connections for the installed shelves are present. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 118 SHELF 4 CONV1-3 SHELF 4 CONV4-6 SHELF 5 CONV4-6 Note: For fewer power shelves than shown, only the connections for the installed shelves are present. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 119 After all DC input and equipment grounding connections have been made and checked, reinstall the two DC input access covers on the back of the shelf. Secure with the previously removed screws. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 120 ONE 10-32 X 3/4" STUD AND HARDWARE. AND HARDWARE. Recommended torque: 23 in-lbs. Recommended torque: 23 in-lbs. INDIVIDUAL 400 VDC CONVERTER FEEDS 1 FEED PER CONVERTER Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 121 After all DC input and equipment grounding connections have been made and checked, reinstall the two DC input access covers on the back of the shelf. Secure with the previously removed screws. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 122 1-3) FRAME GROUND CONNECTION ONE 10-32 X 3/4" STUD AND HARDWARE. Recommended torque: 23 in-lbs. CONVERTER 400 VDC INPUT FEEDS 1 FEED PER 3 CONVERTERS Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 123: External Alarm, Reference, Monitoring, And Control Connections
Inhibit Switch (factory installed if option specified) Optional Manual Battery Disconnect Circuit Card (Main Bay Only) System Interface Optional LVD Driver Circuit Card Lite Circuit Card Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 124 4-Row Cabinet Shown, Others Similar (Illustration for Clarity) SM-DU Optional LVD Driver Circuit Card CAN Interface Card Optional LVD Driver System Interface Lite Circuit Card Circuit Card Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 125: System Interface Circuit Card
List 22, 2-Row Distribution Cabinet: 2000A / 25mV (80A per mV) List 23, 3-Row Distribution Cabinet: 2500A / 25mV (100A per mV) List 24, 4-Row Distribution Cabinet: 2500A / 25mV (100A per mV) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 126 Card in Last Bay CAN termination plug must be installed (if port is not used). NOTE: See Figure 68 for Bay to Bay Communication Cable Connections. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 127: Ib2 (Controller Interface Board) Connections (If Required)
The remaining 7 relays energize during an alarm condition, closing the contacts between the C and NO terminals, and opening the contacts between the C and NC terminals. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 128 A temperature probe programmed to monitor ambient temperature should be mounted in a convenient location, away from direct sources of heat or cold. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 129 Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific relay labeling. Not all I/O points are available for customer connection (some are used for factory system connections). Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 130 400V DC input converters; turn input power to the rectifiers/converters OFF, wait 30 seconds or more (until the LEDs on the module extinguish), then turn input power to the rectifiers/converters ON. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 131 C and NC terminals. Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific relay labeling. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 132: Optional Eib (Controller Extended Interface Board) Connections
Block In-Use: Set to the number of 12V battery blocks being used. • Midpoint Monitoring Voltage Type: Set to “Midpoint”. This selects the EIB to monitor the midpoint voltage of up to eight (8) battery strings. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 133 Block In-Use: Set to number of 12V battery blocks being used. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 134 String 6 String 7 String 8 DCV1 DCV2 DCV3 DCV4 DCV5 DCV6 DCV7 DCV8 (J6-1) (J6-2) (J6-3) (J6-4) (J6-5) (J6-6) (J7-1) (J7-3) EIB Board Voltage Inputs Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 135 Temperature probes can be connected to the optional EIB (Controller Extended Interface Board) mounted inside the distribution cabinet. Refer to “Temperature Probes” on page 128. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 136 DCV8 D13_NC DCV7 DCV6 DCV5 DCV4 DCV3 DCV2 DCV1 SH3+ SH3- SH2+ SH2- SH1+ SH1- J5-J9 Wire Size Capacity: 16-26 AWG. Recommended Torque: 2.2 in-lbs. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 137 J5-5 – Table 10: Voltage Inputs – EIB Default Voltage Input Pin No. Function J6-1 J6-2 J6-3 J6-4 Battery Block Monitoring J6-5 J6-6 J7-1 J7-3 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 138: Optional Sm-Du+ And Shunt Interface Board
The shunt needs to be installed in the hot (-48V) bus. Connect the plus side of the shunt to the positive shunt input on the SM-DU+. Connect the negative side of the shunt to the negative shunt input on the SM-DU+. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 139 SHUNT4+ SHUNT4- SHUNT3+ SHUNT3- SHUNT2+ SHUNT2- SHUNT1+ SHUNT1- TB1 - TB2 Wire Size Capacity: 16-26 AWG. Recommended Torque: 2.2 in-lbs. SM-DU+ and Shunt Interface Board Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 140: Connecting A Device Or System To The Controller's Can Bus
CAN Connections Controller CAN SM-Temp Module Port (RJ-45) CAN Port Pin Number Pin Number Function CAN L TB1-5 (CAN L) CAN H TB1-3 (CAN H) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 141: Controller Ethernet Connection (If Required)
Port Pin Number Name Definition Write Signal + Write Signal - Read Signal + no connection no connection Read Signal - no connection no connection Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 142 NCU ONLY: If your system has an IB4 board, DO NOT connect your Local Area Network (LAN) to the NCU front Ethernet port. See “NCU Controller Second Ethernet Port Connection (if IB4 board furnished)” on page 144. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 143 Cable ties Lance Bracket notch * Removed some parts for illustrative purposes. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 144 Location of IB4 Board on top of cabinet panel.) (mounted to inside top of cabinet) Components removed in illustration for clarity. List 21 Distribution Cabinet (others similar) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 145: Bay-To-Bay Communications Cable Connections
Main Bay is only used for RECT_CAN after (72) rectifier slots (for 1R483500e3 or 1R484000e rectifiers) or after (60) rectifier slots (for 1R483500e rectifiers) have been used. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 146 Bay-to-Bay Communications Cable Connections (cont’d on next page) Front doors remove in illustration for clarity only. Main Bay 2nd to 6th Supplemental Supplemental Bays (Continued on next page) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 147 CAN2 of the Main Bay should be connected to RECT_CAN IN in the supplementary bay that has the 73rd rectifier slot (for 1R483500E3 or 1R484000E) or the 61st rectifier slot (for 1R48500E). Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 148: Installing Bay-To-Bay Busbars (582127000 List 1 With List 2 / List 3) (For System Mounted In A Relay Rack)
3/8” Belleville Lockwasher, from other side. (concave side of Belleville Lock Washers face each other) 3/8” Belleville Lockwasher, 3/8” Flat Washer. Torque to 180 in-lbs. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 149 2 places each shield. 8. Secure rear cover shields to distribution cabinets using 6-32 x 3/8“ screws, 2 places each shield. ATTACH REAR COVER SHIELDS Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 150: Installing Bay-To-Bay Busbars (582127000 List 1 With List 7 / List 8) (For System Mounted In An Enclosure)
(concave side of Belleville from other side. Lock Washers face each other) 3/8” Belleville Lockwasher, 3/8” Flat Washer. Busbar 563691 Torque to 180 in-lbs. Busbar 563692 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 151 5/16" Hardened Flat Washer (4 places) Torque to 108 in-lbs. 5/16-18 x 1-3/4” Bolt 5/16" Belleville Lock Washer 5/16" Hardened Flat Washer (4 places) Torque to 108 in-lbs. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 152 Torque to 20 in-lbs. 8. Attach L-Shaped Brackets to cabinet side wall. 9. Tighten bracket to insulator bolt. 10. Re-Install cabinet rear panels. ASSEMBLED VIEW Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 153: Control Bus Connections Between Controller And Module Mounting Assemblies Spec. No. 588705000 And 588705500
• The bottom connector of a shelf plugs into the top connector on the shelf below it. • The bottom connector on the bottom most shelf must terminate back into the distribution cabinet. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 154 Mounting Shelf Connect the cable disconnected above Exploded View Shown to Illustrate Wire Connections Only (coming from distribution cabinet) to bottom connector on expansion rectifier shelf. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 155: Control Bus Connections Between Controller And Module Mounting Assemblies Spec. No. 588705300
Figure 72. For field expansion, refer to the procedure in Power System User Instructions UM582127000. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 156 Rear View Now connect these Factory provided jumper two connectors together. to bring connectors to same side of shelf. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 157: Control Bus Connections Between Controller And Module Mounting Assemblies Spec. No. 588705400
The connection must be made if a rectifier field expansion shelf is installed as shown in Figure 73. For field expansion, refer to the procedure in Power System User Instructions UM582127000. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 158 Then connect cable BMY200004/1 in center section of second expansion shelf to cable BMY200005/1 in center section of first expansion shelf. Factory Installed BMY200005/1 Factory Installed BMY200004/1 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 159: Connecting Converter Output Cables 582127000 List 60
Figure 74. Apply electrical anti-oxidizing compound to lug mating surfaces before connecting. Torque as shown in Figure 74. Reinstall the rectifier/converter shelf(s) rear cover. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 160 This end is connected to P/N 556228 rectifier/converter shelf Converter +24V bus (see next Output Cable illustration). Hardware provided with Converter Option Kit. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 161 +24V Busbar, 1/4” flat washer, 1/4-20 nut. TORQUE CONNECTIONS TO 84 IN-LBS. +24V Bus Lugs may be mounted on both sides of this busbar. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 162: Load Connections
• 72 in-lbs for 1/4-inch hardware (when using standard flat and lock washer). • 300 in-lbs for 3/8-inch hardware (when using standard flat and lock washer). Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 163: Load Connections To Single Voltage Distribution Panels
(Customer must supply or order additional hardware) Maximum Lug Width: 1.375 inches. WARNING! Observe proper polarity when making load connections. For an 800A circuit breaker, continuous load must not exceed 600A. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 164 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.88 inches. WARNING! Observe proper polarity when making load connections. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 165 (Customer must supply or order additional hardware) Maximum Lug Width: 1.75 inches. Maximum fuse size is 400A. WARNING! Observe proper polarity when making load connections. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 166 3/8-16 Studs on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.5 inches. WARNING! Observe proper polarity when making load connections. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 167 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.375 inches. WARNING! Observe proper polarity when making load connections. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 168: Load Connections To Dual Voltage Distribution Panels
100 A device does not exceed 64 A. A 175 A or greater circuit breaker shall have an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 169 100 A device does not exceed 64 A. A 175 A or greater circuit breaker shall have an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 170 100 A device does not exceed 64 A. A 175 A or greater circuit breaker shall have an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 171 100 A device does not exceed 64 A. A 175 A or greater circuit breaker shall have an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 172 100 A device does not exceed 64 A. A 175 A or greater circuit breaker shall have an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 173: Load Connections To Return Bar
LOAD AND LOAD RETURN CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 2.0 inches. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 174: Load Connections To Gmt Distribution Fuse Block
-48VDC Load Leads Wire Size Capacity: 26-14 AWG. Recommended Torque: 4.5 in-lbs. 35A maximum capacity per block. Maximum GMT fuse size is 15A. Part of P/N 549017 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 175: Battery Connections
Battery strings are connected to the various battery disconnect distribution panels (if furnished) located inside the distribution cabinet, as detailed in the illustrations in this section. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 176 Connections Maximum Lug Width: 1.375 inches. Return Busbar (not included with List BD) For an 800A circuit breake r, load must not exceed 600A. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 177 3/8-16 Captive Nuts on 1” Centers Maximum Lug Width: 1.88 inches. (Customer must supply or order additional WARNING! -48VDC Battery hardware) Observe proper polarity Connections when making battery connections. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 178 3/8-16 Captive Nuts on 1” Centers Maximum fuse size is 400A. (Customer must supply or order additional -48VDC Battery WARNING! hardware) Connections Observe proper polarity when making battery connections. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 179: Battery Connections To Distribution Cabinet Battery Busbars (For System Mounted In A Relay Rack Or Enclosure)
3/8-16 Captive Nuts on 1” Centers (Customer must supply additional hardware) Battery (Return Side) Maximum Lug Width: 1.25 inches Battery (this location only). Busbar (Load Side) Busbar Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 180 (this location only). Busbar (Load Side) Busbar GND RTN -48V SUPPLY Battery Battery (Return Side) (Load Side) Busbar Busbar Power System Installed in a Cabinet (Front View) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 181 3-Row and 4-Row Cabinet (SUPP LY) 3/8-16 Captive Nut Notes: 1. All dimensions are in inches. 0.000 0.000 0.750 0.750 1.750 1.750 4.000 3/8-16 Captive Nut Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 182: Battery Connections To Bay-To-Bay Rectifier Busbars (582127000 List 1 With List 2 / List 3) (For System Mounted In A Relay Rack)
Maximum Lug Width: 1.88 inches. Rear busbar cover shields (See Detail A) not shown in illustration. GND RETURN Rectifier (Return Side) Busbar -48V Supply Rectifier (Load Side) Busbar Rear Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 183: Battery Connections To Optional Battery Busbar Extension Kit P/N 562364 (For System Mounted In A Relay Rack Or Enclosure)
BATTERY BUSBAR EXTENSION KIT P/N 562364 3/8” Clearance Holes on 1” Centers (Customer must supply additional hardware) Front View List 24 Distribution Cabinet (List 23 similar) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 184 BATTERY BUSBAR EXTENSION KIT P/N 562364 3/8” Clearance Holes on 1” Centers (Customer must supply additional hardware) Power System Installed in a Cabinet (Front View) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 185: Battery Connections To Optional Battery Busbar Extension Kit P/N 554541 (For System Mounted In An Enclosure)
(Return Side) -48V SUPPLY Central (Customer must supply Busbar Office additional hardware) Ground Battery (Load Side) (One Row Cabinet Busbar Shown, Others Similar) Front View Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 186: Battery Connections To Optional Battery Landing Busbar Kit P/N 553584 (For System Mounted In A Relay Rack)
Shown, Others Similar) -48V SUPPLY GND RTN Battery Battery (Load Side) (Return Side) Busbar Busbar Plastic Shield Up to Six (6) Battery Leads (per polarity) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 187: Battery Connections To Optional Battery Landing Busbar Kit P/N 555478 (For System Mounted In A Relay Rack)
(Return Side) Busbar Busbar Up to Eight (8) Battery Leads (per polarity). [Four (4) battery landing positions, two (2) battery cable lugs back-to-back each position.] Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 188: Installing And Connecting Batteries In List 93 Battery Tray (If Furnished) (For System Mounted In A Relay Rack)
If the battery tray(s) was ordered with the system, these kits were installed at the factory. If a battery tray is installed in the field, customer must install the kit. Procedure Refer to Figure 113 or Figure 114 and install the Battery Landing Busbar Kit. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 189 3/8” Flat Washer. and 3/8” Flat Washer. Torque to 180 in-lbs. Torque to 180 in-lbs. Plastic Shield Apply electrical anti-oxidizing compound to busbar mating surfaces. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 190 Secure 2 places compound to busbar mating surfaces. with (in order listed) 3/8-16 x 1-1/4” Bolt, 3/8” Belleville Lockwasher, and 3/8” Flat Washer. Torque to 180 in-lbs. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 191 Refer to the wiring diagram provided in Figure 115, and wire the battery tray for your application. Refer also to Figure 113 or Figure 114. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 192 Wiring Diagram - List 93 Battery Tray (cont’d on next page) 559814 559816 559806 559814 559816 559806 559814 559816 559806 559814 559816 559806 559813 559814 559815 559816 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 193 Wiring Diagram - List 93 Battery Tray (cont’d from previous page, cont’d on next page) 559813 559815 559806 559813 559815 559806 559813 559815 559806 559813 559815 559806 559813 559814 559815 559816 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 194 Figure 115: Wiring Diagram - List 93 Battery Tray (cont’d from previous page) 559806 559806 559806 559806 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 195 If Battery Trays Are Equipped With a Circuit Breaker: To connect the batteries to the power system, turn ON the Battery Disconnect circuit breaker located on all battery trays. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 196 1/4-20 x 5/8" Hex Head Screw (4 Places) 1/4-20 Lock Washer (3 Places) 1/4-20 Flat Washer (3 Places) DETAIL A Alternate Orientation of Retention Bracket Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 197: Installing The Modules
Repeat the above steps for each module being installed in the system. After the modules are physically installed in the mounting shelf(s), they are ready for operation immediately after power is supplied to them. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 198 Figure 117: Installing Rectifier or Converter Modules into Spec. No. 588705000 Module Mounting Assembly Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 199: Installing Rectifier Modules Into Spec. No. 588705500 Module
Repeat the above steps for each module being installed in the system. After the modules are physically installed in the mounting shelf(s), they are ready for operation immediately after power is supplied to them. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 200 Figure 118: Installing Rectifier Modules into Spec. No. 588705500 Module Mounting Assembly Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 201: Mounting Assemblies
Repeat the above steps for each module being installed in the system. After the modules are physically installed in the mounting shelf(s), they are ready for operation immediately after power is supplied to them. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 202 Front View Rectifier Rectifier or Converter Mounting Positions Mounting Positions Rectifier or Converter Module Captive Screw Handle Model Number Label (R48-2000e3 Rectifier) (C48/24-1500 Converter) Latch Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 203: Installing Rectifier Modules Into Spec. No. 588705400 Module
Repeat the above steps for each rectifier being installed in the system. After the rectifiers are physically installed in the mounting assembly(s), they are ready for operation immediately after power is supplied to them. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 204 Figure 120: Installing Rectifiers into Spec. No. 588705400 Module Mounting Assembly Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 205: Initially Starting, Configuring, And Checking System Operation
Refer to the ACU+ Instructions (UM1M820BNA or UM1M820DNA400) for detailed instructions. Refer to Figure 121 for locations of the ACU+ local indicators and navigation keys. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 206 System information is displayed in multiple screens. Repetitively press the up or down arrow key to view other system information screens one by one. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 207 With the Main screen displayed, press ESC. A screen displays the serial number and software version. Press ENT. A screen displays the hardware version and MAC address. Press ENT. A screen displays the configuration version number. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 208 (selects the parameter to change), then press ENT to change the selected parameter. The parameter field highlights. Press the up or down arrow keys to change the parameter value. Press ENT to confirm the change. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 209 Main Menu / Settings / Power System / General / Under Voltage 1 Under Voltage Alarm 2 Main Menu / Settings / Power System / General / Under Voltage 2 Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 210 If you wish to change the Rectifier IDs, navigate to and select “Rectifier ID”. Press ENT. Use the up or down keys to change the ACU+ identification number for the flashing rectifier. Press ENT. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 211 Navigate to and select “Set Conv ID”. Press ENT. Use the up or down keys to change the ACU+ identification number for the flashing converter. Press ENT. Press ESC to return to converter menu screen. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 212 NOTE! The relays may be preprogrammed for specific functions. Refer to the configuration drawing (C- drawing) supplied with your system for your system’s specific configuration. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 213: Ncu Controller Procedure
When initialization is complete, the language screen appears. Press the up or down arrow key to select the desired language. Press the ENT key to confirm the selection. The Main Menu displays. See Figure 123. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 214 IB2 Interface Board, optional EIB Interface Board, and optional SM-DU+ Shunt Interface Board. Refer also to “NCU Start Wizard” on page 215. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 215 To Select a User: To select a User, use the UP and DOWN keys to move the cursor to the Select User field. Press ENT. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 216 When a List 5 is cabled to the main battery term bars in the List 1, the battery shunt should be turned off and “Calculate Battery Current” can be turned on. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 217 Main Menu / Settings Icon / Other Settings / Under Voltage 1. Under Voltage Alarm 2 Main Menu / Settings Icon / Other Settings / Under Voltage 2. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 218 NOTE! The relays may be preprogrammed for specific functions. Refer to the configuration drawing (C- drawing) supplied with your system for your system’s specific configuration. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 219: Checking System Status
Status (Green) Minor (Yellow) Critical or Major Alarm (Red) Power (Green) Rectifier Protection Modules (Yellow) Alarm (Red) Power (Green) Converter Protection Modules (Yellow) Alarm (Red) Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 220: Final Steps
Verify all rectifier and converter modules and the controller are fully seated, latched, and the latch handle screws secured. Verify there are no external alarms and the local indicators are as shown in Table 16. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 221 This page is intentionally blank. Vertiv | NetSure 7100 Series -48V DC Power System Installation Manual (IM582127000) | Rev. BB...
Page 222 VertivCo.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA IM582127000 (RBB 02/19)

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Vertiv NetSure 7100 Series Installation Manual

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Important Safety Instructions

Static Warning

Customer Documentation Package

Installation Acceptance Checklist

Installing the System

Setting Jumpers and Switch Options

Making Electrical Connections

Installing the Modules

Initially Starting, Configuring, and Checking System Operation

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