Vertiv NetSure 7100 Series Quick Start Manual
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Vertiv NetSure 7100 Series Quick Start Manual

48v dc power system
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NetSure™
7100 SERIES -48V DC Power System
Quick Start Guide (QS582127000), Revision T
Specification Number: 582127000
Model Number: 7100

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Summary of Contents for Vertiv NetSure 7100 Series

  • Page 1 NetSure™ 7100 SERIES -48V DC Power System Quick Start Guide (QS582127000), Revision T Specification Number: 582127000 Model Number: 7100...
  • Page 2 This document may contain confidential and/or proprietary information of Vertiv Group Corp., and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe. Reproduction, disclosure, or use without specific authorization from Vertiv Group Corp.

  • Page 3: Table Of Contents

    Installing Bay-to-Bay Busbars (582127000 List 1 with List 7 / List 8) (for system mounted in an enclosure) ..................76 Connecting Converter Output Cables 582127000 List 60 ........83 Make Load Connections ..........................86 Recommended Torques ............................ 86 Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 4 Initially Starting, Configuring, and Checking System Operation .... 114 Initial Startup Preparation .........................114 Initially Starting the System ........................114 ACU+ Controller Procedure ........................114 NCU Controller Procedure ........................122 Checking System Status ........................... 127 Final Steps ................................128 Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 5: Admonishments Used In This Document

    (ISO) SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 6: Important Safety Instructions

    DO NOT apply DC input power to the system until all electrical connections have been completed and checked. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 7: Dc Output And Battery Voltages

    • Dispose of used batteries according to the instructions provided with the batteries. Do not dispose of batteries in a fire. They may explode. • ALWAYS FOLLOW THE BATTERY MANUFACTURER’S RECOMMENDATIONS AND SAFETY INSTRUCTIONS. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 8: Personal Protective Equipment (Ppe)

    Permits as required by the local authority, per NFPA 70E “Standard for Electrical Safety in the Workplace”. Hazardous Voltage DANGER! HAZARD OF ELECTRICAL SHOCK. More than one disconnect may be required to de-energize the system before servicing. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 9: Handling Equipment Containing Static Sensitive Components

    NOTE! When performing any step in procedures that requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise directed. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 10: Static Warning

    If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 11: Customer Documentation Package

    • Converter Instructions: UM1C400483500e • Power System “System Application Guide”: SAG582127000 • NCU Controller 2nd Ethernet Port Add-On Kit Instructions: IM559252 • NCU Controller 2nd Ethernet Port Retrofit Kit Instructions: IM559251 Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 12 • Engineering Drawings • Also provided on the USB drive is a controller configuration drawing and the controller configuration files loaded into the controller as shipped. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 13: Physical Installation

    Fuseholder Assembly (P/N 117201) includes Polarizing Keyway body & carrier, alarm fuse, and alarm fuse safety cover. Matches Key on Bottom of Fuse Carrier GMT-18/100A Alarm Fuse (Replacement P/N 248610301) Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 14 Turn off before installing. Longer Side to the Bottom Figure 3: Installing a TPH Fuse Fuse Fuseholder Body Fuse Carrier Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 15 Fuse Installed in Open Fuse Case Fuseblock (rear view) (P/N 516241) TPL Fuse Fuse Case Fuse Installed in Closed Fuse Case (rear view) Open Fuse Case View Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 16 GMT Fuse Block. RTN Bar Plug in GM T Fuse Block and secure at two locations on the RTN bar. Torque to 72 in-lbs. GMT Fuse Block Installed View Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 17 2. Plug in GMT Fuse Block. 3. Connect supplied jumper from GMT Fuse Block to Return Bar. Torque to 75 in-lbs. Part of P/N 549017 Part of P/N 549017 Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 18 ALARM WIRING (BREAKERS W/OUT SHUNTS) Alarm Jumper: Brown Shunted Breaker Jumper: Red Standard and Alarm Jumper: Brown Electrical Alarm Jumper: Red Alarm Jumper: Red Trip Breaker Shunted Breaker Jumper: Black Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 19 ALARM WIRING (BREAKERS W/OUT SHUNTS) Alarm Jumper: Brown Shunted Breaker Jumper: Red Standard and Alarm Jumper: Brown Electrical Alarm Jumper: Red Alarm Jumper: Red Trip Breaker Shunted Breaker Jumper: Black Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 20 ALARM WIRING (BREAKERS W/OUT SHUNTS) Alarm Jumper: Brown Shunted Breaker Jumper: Red Standard and Alarm Jumper: Brown Electrical Alarm Jumper: Red Alarm Jumper: Red Trip Breaker Shunted Breaker Jumper: Black Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 21: Make Jumper And Switch Settings

    Selects to power Controller Battery Monitoring External / Internal from “Battery Power” or not. (see TB1-4 and TB1-5 for external monitoring points) Battery Battery External Internal Shorting Jumper Shorting Jumper Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 22: Electrical Connections

    • The system can be equipped with an AC input termination assembly which provides a separate three phase AC input connection for every three (3) rectifier positions (582127000 List 42 and List 43). Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 23 Refer to Figure 9, Figure 10, Figure 11, or Figure 12 as these procedures are performed. NOTE! Terminal blocks for a system with maximum possible rectifier shelves shown. Your system may have less terminal blocks then shown. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 24 L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N Note: For fewer power shelves than shown, only the connections for the installed shelves are present. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 25 PCU 1 PCU 2 PCU 3 PCU 1/2 PCU 3/4 L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 26 SHELVES 3 AND 4 PCU 4 PCU 5 PCU 6 PCU 1 PCU 2 PCU 3 L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 27 208 VAC, 240 VAC, 277 VAC, 50 Hz / 60Hz, SINGLE PHASE SHELF 3 SHELF 3 PCU 5/6 PCU 1/2 PCU 3/4 L2/N L2/N L2/N L2/N L2/N L2/N Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 28 SHELVES 1 AND 2 PCU 1 PCU 2 PCU 3 PCU 4 PCU 5 PCU 6 L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N L2/N Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 29 208 VAC, 240 VAC, 277 VAC, 50 Hz / 60Hz, SINGLE PHASE SHELF 1 SHELF 1 PCU 1/2 PCU 3/4 PCU 5/6 L2/N L2/N L2/N L2/N L2/N L2/N Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 30 Note: The three-phase input is internally distributed within the system to provide a single-phase line to neutral connection to each rectifier position, evenly distributed across the three phases. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 31 Note: The three-phase input is internally distributed within the system to provide a single-phase line to neutral connection to each rectifier position, evenly distributed across the three phases. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 32 Refer to Figure 13, Figure 14, Figure 15, or Figure 16 as these procedures are performed. NOTE! Terminal blocks for a system with maximum possible rectifier shelves shown. Your system may have less terminal blocks then shown. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 33 Line to Line: Line to Neutral Connect Line 1 to Terminal L1. Connect Line to Terminal L1. Connect Line 2 to Terminal L2/N. Connect Neutral to Terminal L2/N. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 34 Line to Line: Line to Neutral Connect Line 1 to Terminal L1. Connect Line to Terminal L1. Connect Line 2 to Terminal L2/N. Connect Neutral to Terminal L2/N. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 35 Line to Line: Line to Neutral Connect Line 1 to Terminal L1. Connect Line to Terminal L1. Connect Line 2 to Terminal L2/N. Connect Neutral to Terminal L2/N. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 36 Line to Line: Line to Neutral Connect Line 1 to Terminal L1. Connect Line to Terminal L1. Connect Line 2 to Terminal L2/N. Connect Neutral to Terminal L2/N. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 37 Line to Line: Line to Neutral Connect Line 1 to Terminal L1. Connect Line to Terminal L1. Connect Line 2 to Terminal L2/N. Connect Neutral to Terminal L2/N. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 38 Line to Line: Line to Neutral Connect Line 1 to Terminal L1. Connect Line to Terminal L1. Connect Line 2 to Terminal L2/N. Connect Neutral to Terminal L2/N. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 39 Line to Line: Line to Neutral Connect Line 1 to Terminal L1. Connect Line to Terminal L1. Connect Line 2 to Terminal L2/N. Connect Neutral to Terminal L2/N. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 40 Note: The three-phase input is internally distributed within the system to provide a single-phase line to neutral connection to each rectifier position, evenly distributed across the three phases. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 41 Note: The three-phase input is internally distributed within the system to provide a single-phase line to neutral connection to each rectifier position, evenly distributed across the three phases. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 42 Line to Neutral Recommended torque: 23 in-lbs. Connect Line 1 to Terminal 1. Connect Line to Terminal 1. Connect Line 2 to Terminal 2. Connect Neutral to Terminal 2. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 43 RECTIFIER (PCU) AC INPUT FEEDS Rect 3 1 FEED PER 3 RECTIFIERS (PCU) Rect 4 208 VAC / 240 VAC, 50 Hz / 60 Hz, THREE PHASE Rect 5 Rect 6 Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 44 1 FEED PER 3 RECTIFIERS (PCU) Rect 2 277 VAC / 480 VAC, 50 Hz / 60 Hz, THREE PHASE Rect 3 Rect 4 Rect 5 Rect 6 Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 45 Module 1 Rectifier RECTIFIER (PCU) AC INPUT FEEDS Module 2 INDIVIDUAL RECTIFIER (PCU) FEED 208 VAC / 240 VAC, 50 Hz / 60 Hz, SINGLE PHASE Rectifier Module 3 Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 46 Terminal Y Rectifier AC Input (White Wire) (Black Wire) (120 VAC / 208 VAC / 240VAC, 30 A) P/N 545252 Plug End Rectifier AC Input (120 VAC, 30 A) Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 47 Line to Line: Line to Neutral Connect Line 1 to Terminal 1. Connect Line to Terminal 1. Connect Line 2 to Terminal 2. Connect Neutral to Terminal 2. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 48 Plug End P/N 562046 White* Rectifier AC Input (208 VAC / 240 VAC, Three Phase, 50 A) Black* Red* Ground Green* * Color of Input Line Cord Lead Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 49 Black* P/N 562045 Plug End Red* Rectifier AC Input Orange* (277 VAC / 480 VAC, Three Phase, 20 A) Ground Green* * Color of Input Line Cord Lead Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 50: Connections (If Equipped)

    Refer to Figure 25, Figure 26, or Figure 27. NOTE! Terminal blocks for a system with maximum possible converter shelves shown. Your system may have less terminal blocks then shown. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 51 CONV1 CONV2 CONV3 CONV1 CONV2 CONV3 CONV4 CONV5 CONV6 CONV4 CONV5 CONV6 Note: For fewer power shelves than shown, only the connections for the installed shelves are present. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 52 CONV 4 CONV 5 CONV 6 CONV 1 CONV 2 CONV 3 Note: For fewer power shelves than shown, only the connections for the installed shelves are present. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 53 SHELF 5 CONV1-3 SHELF 4 CONV1-3 SHELF 4 CONV4-6 SHELF 5 CONV4-6 Note: For fewer power shelves than shown, only the connections for the installed shelves are present. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 54 ONE 10-32 X 3/4" STUD ONE 10-32 X 3/4" STUD AND HARDWARE. AND HARDWARE. Recommended torque: 23 in-lbs. Recommended torque: 23 in-lbs. INDIVIDUAL 400 VDC CONVERTER FEEDS 1 FEED PER CONVERTER Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 55 Modules Modules 4-6) 1-3) FRAME GROUND CONNECTION ONE 10-32 X 3/4" STUD AND HARDWARE. Recommended torque: 23 in-lbs. CONVERTER 400 VDC INPUT FEEDS 1 FEED PER 3 CONVERTERS Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 56: Connections

    Driver Circuit Card Inhibit Switch (factory installed if option specified) Optional Manual Battery Disconnect Circuit Card (Main Bay Only) System Interface Optional LVD Driver Lite Circuit Card Circuit Card Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 57: System Interface Circuit Card

    List 22, 2-Row Distribution Cabinet: 2000A / 25mV (80A per mV) List 23, 3-Row Distribution Cabinet: 2500A / 25mV (100A per mV) List 24, 4-Row Distribution Cabinet: 2500A / 25mV (100A per mV) Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 58 (if port is not used). System Interface System Interface Card System Interface Card Card in Main Bay in 1st Supplemental Bay in 2nd Supplemental Bay Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 59: Only)

    The remaining 7 relays energize during an alarm condition, closing the contacts between the C and NO terminals, and opening the contacts between the C and NC terminals. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 60 A temperature probe programmed to monitor ambient temperature should be mounted in a convenient location, away from direct sources of heat or cold. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 61 Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific relay labeling. Not all I/O points are available for customer connection (some are used for factory system connections). Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 62 400V DC input converters; turn input power to the rectifiers/converters OFF, wait 30 seconds or more (until the LEDs on the module extinguish), then turn input power to the rectifiers/converters ON. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 63 The remaining 7 relays energize during an alarm condition, closing the contacts between the C and NO terminals, and opening the contacts between the C and NC terminals. Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific relay labeling. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 64: Optional Eib (Controller Extended Interface Board) Connections

    Block In-Use: Set to the number of 12V battery blocks being used. • Midpoint Monitoring Voltage Type: Set to “Midpoint”. This selects the EIB to monitor the midpoint voltage of up to eight (8) battery strings. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 65 Block In-Use: Set to number of 12V battery blocks being used. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 66 String 5 String 6 String 7 String 8 DCV1 DCV2 DCV3 DCV4 DCV5 DCV6 DCV7 DCV8 (J6-1) (J6-2) (J6-3) (J6-4) (J6-5) (J6-6) (J7-1) (J7-3) EIB Board Voltage Inputs Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 67 Temperature Probes Temperature probes can be connected to the optional EIB (Controller Extended Interface Board) mounted inside the distribution cabinet. Refer to “Temperature Probes” on page 60. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 68 DO9_NC D13_NO D13_COM DCV8 D13_NC DCV7 DCV6 DCV5 DCV4 DCV3 DCV2 DCV1 SH3+ SH3- SH2+ SH2- SH1+ SH1- J5-J9 Wire Size Capacity: 16-26 AWG. Recommended Torque: 2.2 in-lbs. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 69 – J5-6 none J5-5 – Table 4: Voltage Inputs – EIB Default Voltage Input Pin No. Function J6-1 J6-2 J6-3 J6-4 Battery Block Monitoring J6-5 J6-6 J7-1 J7-3 Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 70: Optional Sm-Du+ And Shunt Interface Board

    The shunt needs to be installed in the hot (-48V) bus. Connect the plus side of the shunt to the positive shunt input on the SM-DU+. Connect the negative side of the shunt to the negative shunt input on the SM-DU+. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 71 SHUNT6- SHUNT5+ SHUNT5- SHUNT4+ SHUNT4- SHUNT3+ SHUNT3- SHUNT2+ SHUNT2- SHUNT1+ SHUNT1- TB1 - TB2 Wire Size Capacity: 16-26 AWG. Recommended Torque: 2.2 in-lbs. SM-DU+ and Shunt Interface Board Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 72: Connecting A Device Or System To The Controller's Can Bus

    CAN termination strap as shown in the SM-Temp Module Instructions (UM547490). Table 6: CAN Connections Controller CAN SM-Temp Module Port (RJ-45) CAN Port Pin Number Pin Number Function CAN L TB1-5 (CAN L) CAN H TB1-3 (CAN H) Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 73: Make Controller Ethernet Connection (If Required)

    NCU ONLY: If your system has an IB4 board, DO NOT connect your Local Area Network (LAN) to the NCU front Ethernet port. See “NCU Controller Second Ethernet Port Connection (if IB4 board furnished)” on page 75. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 74 Network Connection through Power System Ethernet wire coming out from one of the rectangular openings on top of cabinet panel Cable ties Lance Bracket notch * Removed some parts for illustrative purposes. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 75 Location of IB4 Board on top of cabinet panel.) (mounted to inside top of cabinet) Components removed in illustration for clarity. List 21 Distribution Cabinet (others similar) Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 76: Make Bay-To-Bay Communications Cable Connections

    CONNECTIONS section of the Installation Instructions (IM582127000) for a complete procedure. When 582127000 List 8 and/or List 7 is ordered, bay-to-bay busbars and hardware are provided for system power connections between distribution cabinets. Interconnect per Figure 41. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 77 3. Connect the bottom connector on the System Interface Circuit Card installed in the 1st Supplemental Bay to the top connector on the System Interface Circuit Card installed in the 2nd Supplemental Bay. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 78 3/8-16 x 1-1/4” Bolt, Hardware attached 3/8” Belleville Lockwasher, from other side. (concave side of Belleville Lock Washers face each other) 3/8” Belleville Lockwasher, 3/8” Flat Washer. Torque to 180 in-lbs. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 79 1/4-20 x 1/2” Bolt and 1/4” Flat Washer, 2 places each shield. 8. Secure rear cover shields to distribution cabinets using 6-32 x 3/8“ screws, 2 places each shield. ATTACH REAR COVER SHIELDS Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 80 Hardware attached (concave side of Belleville from other side. Lock Washers face each other) 3/8” Belleville Lockwasher, 3/8” Flat Washer. Busbar 563691 Torque to 180 in-lbs. Busbar 563692 Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 81 5/16" Hardened Flat Washer (4 places) Torque to 108 in-lbs. 5/16-18 x 1-3/4” Bolt 5/16" Belleville Lock Washer 5/16" Hardened Flat Washer (4 places) Torque to 108 in-lbs. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 82 8-32 x 3/8” Bolt Torque to 20 in-lbs. 8. Attach L-Shaped Brackets to cabinet side wall. 9. Tighten bracket to insulator bolt. 10. Re-Install cabinet rear panels. ASSEMBLED VIEW Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 83: Connecting Converter Output Cables 582127000 List 60

    Installation Instructions (IM582127000) for complete procedures. Refer to Figure 42 to connect the converter output cables between the dual voltage distribution panel and the rectifier/converter module mounting assembly Spec. No. 588705300. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 84 Lugs may be mounted back to back. This end is connected to P/N 556228 rectifier/converter shelf Converter +24V bus (see next Output Cable illustration). Hardware provided with Converter Option Kit. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 85 Assembly order is: 1/4-20 x 1” bolt, 1/4” lock washer, 1/4” flat washer, lug, +24V Busbar, 1/4” flat washer, 1/4-20 nut. TORQUE CONNECTIONS TO 84 IN-LBS. +24V Bus Lugs may be mounted on both sides of this busbar. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 86: Make Load Connections

    Recommended Torques • 72 in-lbs for 1/4-inch hardware (when using standard flat and lock washer). • 300 in-lbs for 3/8-inch hardware (when using standard flat and lock washer). Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 87: Load Connections To Single Voltage Distribution Panels

    (Customer must supply or order additional hardware) Maximum Lug Width: 1.375 inches. WARNING! Observe proper polarity when making load connections. For an 800A circuit breaker, continuous load must not exceed 600A. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 88 LOAD CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.88 inches. WARNING! Observe proper polarity when making load connections. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 89 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.75 inches. Maximum fuse size is 400A. WARNING! Observe proper polarity when making load connections. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 90 Connections LOAD CONNECTIONS 3/8-16 Studs on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.5 inches. WARNING! Observe proper polarity when making load connections. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 91 LOAD AND LOAD RETURN CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.375 inches. WARNING! Observe proper polarity when making load connections. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 92: Load Connections To Dual Voltage Distribution Panels

    100 A device does not exceed 64 A. A 175 A or greater circuit breaker shall have an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 93 100 A device does not exceed 64 A. A 175 A or greater circuit breaker shall have an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 94 100 A device does not exceed 64 A. A 175 A or greater circuit breaker shall have an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 95 100 A device does not exceed 64 A. A 175 A or greater circuit breaker shall have an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 96 100 A device does not exceed 64 A. A 175 A or greater circuit breaker shall have an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 97: Load Connections To Return Bar

    LOAD AND LOAD RETURN CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 2.0 inches. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 98: Load Connections To Gmt Distribution Fuse Block

    Load Return Leads -48VDC Load Leads Wire Size Capacity: 26-14 AWG. Recommended Torque: 4.5 in-lbs. 35A maximum capacity per block. Maximum GMT fuse size is 15A. Part of P/N 549017 Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 99: Make Battery Connections

    100 A device does not exceed 64 A. A 175 A or greater circuit breaker shall have an empty mounting position between it and any other overcurren protective device. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 100 3/8-16 Captive Nuts on 1” Centers Maximum Lug Width: 1.88 inches. (Customer must supply or order additional WARNING! -48VDC Battery hardware) Observe proper polarity Connections when making battery connections. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 101 3/8-16 Captive Nuts on 1” Centers Maximum fuse size is 400A. (Customer must supply -48VDC Battery or order additional WARNING! Connections hardware) Observe proper polarity when making battery connections. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 102 3/8-16 Captive Nuts on 1” Centers Maximum fuse size is 400A. (Customer must supply or order additional -48VDC Battery WARNING! hardware) Connections Observe proper polarity when making battery connections. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 103: Battery Connections To Distribution Cabinet Battery Busbars (For System Mounted In A Relay Rack Or Enclosure)

    Ground 3/8-16 Captive Nuts on 1” Centers (Customer must supply additional hardware) Battery (Return Side) Maximum Lug Width: 1.25 inches Battery (this location only). Busbar (Load Side) Busbar Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 104 Battery (this location only). Busbar (Load Side) Busbar GND RTN -48V SUPPLY Battery Battery (Return Side) (Load Side) Busbar Busbar Power System Installed in a Cabinet (Front View) Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 105: Battery Connections To Bay-To-Bay Rectifier Busbars (582127000 List 1 With List 2 / List 3) (For System Mounted In A Relay Rack)

    Maximum Lug Width: 1.88 inches. Rear busbar cover shields (See Detail A) not shown in illustration. GND RETURN Rectifier (Return Side) Busbar -48V Supply Rectifier (Load Side) Busbar Rear Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 106: List 93 Battery Tray

    Click the module handle in order to pop it forwards out of the module’s front panel (this will also retract the latch mechanism located on the underside of the module). Push the module completely into the shelf. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 107 After the modules are physically installed in the mounting shelf(s), they are ready for operation immediately after power is supplied to them. Figure 75: Installing Rectifier or Converter Modules into Spec. No. 588705000 Module Mounting Assembly Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 108: Installing Rectifier Modules Into Spec. No. 588705500 Module

    Repeat the above steps for each module being installed in the system. After the modules are physically installed in the mounting shelf(s), they are ready for operation immediately after power is supplied to them. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 109 Figure 76: Installing Rectifier Modules into Spec. No. 588705500 Module Mounting Assembly Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 110: Mounting Assemblies

    Repeat the above steps for each module being installed in the system. After the modules are physically installed in the mounting shelf(s), they are ready for operation immediately after power is supplied to them. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 111 Module Mounting Shelf(s) Front View Rectifier Rectifier or Converter Mounting Positions Mounting Positions Rectifier or Converter Module Captive Screw Handle Model Number Label (R48-2000e3 Rectifier) (C48/24-1500 Converter) Latch Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 112: Installing Rectifier Modules Into Spec. No. 588705400 Module

    Repeat the above steps for each rectifier being installed in the system. After the rectifiers are physically installed in the mounting assembly(s), they are ready for operation immediately after power is supplied to them. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 113 Figure 78: Installing Rectifiers into Spec. No. 588705400 Module Mounting Assembly Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 114: Initially Starting, Configuring, And Checking System Operation

    ACU+ Controller Initialization Refer to the ACU+ Instructions (UM1M820BNA or UM1M820DNA400) for detailed instructions. Refer to Figure 79 for locations of the ACU+ local indicators and navigation keys. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 115 As initialization continues, the Main screen is displayed, but with zero volts. Initialization is not complete. When initialization is complete, the Main screen displays voltage and current normally, and no alarms are active. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 116 ACU+ by performing the following procedure. NOTE! The quantity of LVD’s and shunt values for your specific system may be different from the values shown on the C-drawing. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 117 (selects the parameter to change), then press ENT to change the selected parameter. The parameter field highlights. Press the up or down arrow keys to change the parameter value. Press ENT to confirm the change. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 118 Main Menu / Settings / Power System / General / Under Voltage 1 Under Voltage Alarm 2 Main Menu / Settings / Power System / General / Under Voltage 2 Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 119 If you wish to change the Rectifier IDs, navigate to and select “Rectifier ID”. Press ENT. Use the up or down keys to change the ACU+ identification number for the flashing rectifier. Press ENT. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 120 Navigate to and select “Set Conv ID”. Press ENT. Use the up or down keys to change the ACU+ identification number for the flashing converter. Press ENT. Press ESC to return to converter menu screen. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 121 Instructions (UM1M820BNA or UM1M820DNA400) for instructions in using this feature. NOTE! The relays may be preprogrammed for specific functions. Refer to the configuration drawing (C- drawing) supplied with your system for your system’s specific configuration. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 122: Ncu Controller Procedure

    When initialization is complete, the language screen appears. Press the up or down arrow key to select the desired language. Press the ENT key to confirm the selection. The Main Menu displays. See Figure 81. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 123 IB2 Interface Board, optional EIB Interface Board, and optional SM-DU+ Shunt Interface Board. Refer also to “NCU Start Wizard” on page 124. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 124 Press the UP and DOWN keys to highlight the desired sub-menu. Press the ENT key to enter the selected sub-menu. To Select a User: To select a User, use the UP and DOWN keys to move the cursor to the Select User field. Press ENT. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 125 Main Menu / Settings Icon / Other Settings / Under Voltage 1. Under Voltage Alarm 2 Main Menu / Settings Icon / Other Settings / Under Voltage 2. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 126 Instructions (UM1M830BNA) for instructions in using this feature. NOTE! The relays may be preprogrammed for specific functions. Refer to the configuration drawing (C- drawing) supplied with your system for your system’s specific configuration. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 127: Checking System Status

    Major Alarm (Red) Status (Green) Minor (Yellow) Critical or Major Alarm (Red) Power (Green) Rectifier Protection Modules (Yellow) Alarm (Red) Power (Green) Converter Protection Modules (Yellow) Alarm (Red) Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...

  • Page 128: Final Steps

    Verify all rectifier and converter modules and the controller are fully seated, latched, and the latch handle screws secured. Verify there are no external alarms and the local indicators are as shown in Table 9. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 129 This page is intentionally blank. Vertiv | NetSure 7100 Series Quick Start Guide (QS582127000) | Rev. T...
  • Page 130 Vertiv.com Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA QS582127000 (RT 08/19)

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