kozy heat SLAYTON-60 Installation And Operation Manual

kozy heat SLAYTON-60 Installation And Operation Manual

Direct vent linear
Hide thumbs Also See for SLAYTON-60:
Table of Contents

Advertisement

Quick Links

HUSSONG MANUFACTURING CO., INC.
S L A Y T O N - 6 0
Model #SLA-60
Direct Vent Linear Gas Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc.
SLA-60 Report No: 19-506
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
Rev. 8, March 2022
Starting Serial Number: 22 093900 14
in

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SLAYTON-60 and is the answer not in the manual?

Questions and answers

Summary of Contents for kozy heat SLAYTON-60

  • Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. S L A Y T O N - 6 0 Model #SLA-60 Direct Vent Linear Gas Fireplace English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local.
  • Page 3 Please retain this owner’s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work.
  • Page 5: Table Of Contents

    7.4 Restrictor Plate Assembly and Installation ........25 7.5 Vertical Terminations ................. 26 7.6 Combination Venting ................27 7.7 #800-1 Series Direct Vent Termination Kit(s) ........29 #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5...
  • Page 7: Introduction

    Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7...
  • Page 8: Specifications

    Verify the household breaker is shut off prior to working on any electrical lines. • The AC power supply to this appliance must be hot at all times and shall not have a switch installed in it. 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 9: Appliance Dimensions

    2.3 Appliance Dimensions FRONT RIGHT SIDE LEFT SIDE ELECTRICAL ACCESS GAS LINE HOLE GAS LINE HOLE Figure 2.1, SLA-60 Dimensions #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9...
  • Page 10: Safety Barrier Dimensions

    FTK on page 21. The trim assembly must be attached before fireplace installation. ⁄ ” (503mm) ¼ ” (1606mm) SL60-RSF ⁄ ” (627mm) ⁄ ” (1722mm) SL60-CXSF ⁄ ” (627mm) ⁄ ” (1729mm) SL60-BSF 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 11: Framing

    Top stand-off brackets must be formed and attached prior to positioning fireplace into framed opening. Figure 3.1, Stand-off Assembly and Installation #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 11...
  • Page 12: Nailing Flange Assembly And Installation

    (64 mm) clearance from the sides of the fireplace to framing. with the stand-off flanges on the nailing flanges facing away from the fireplace Figure 3.2, Nailing Flange Installation 12 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 13: Clearances To Combustibles

    (1807mm) TYPICAL CORNER INSTALLATION ⁄ ” (816mm) ⁄ ” (1398mm) ⁄ ” ⁄ ” (2797mm) (1807mm) ⁄ ” 4” (1977mm) (102mm) Figure 3.3, Typical Install Options #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 13...
  • Page 14: Rough Framing

    150°F (66°C) when a 4¼” (108mm) deep recess is constructed or non-combustible surface (not linoleum or carpet). If this above the fireplace. Figure 3.4, Framing Requirements and Dimensions 14 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 15: Vent Termination Framing

    Minimum Termination Clearances on page 24. NOTE: Kozy Heat’s #800-WPT3, or wall thimble products that comply WARNING: DO NOT RECESS THE VENT CAP INTO WALL OR SIDING. with the required 1” (25mm) clearance to combustibles must be installed for all horizontal vent (rigid or flexible) runs that pass through 3.6.1 Vertical Terminations...
  • Page 16: Outdoor Covered Fireplace Installation

    The width of the overhang to EACH side of the replace (C) must be 5’ or greater. Figure 3.6, Outdoor Covered Fireplace Install - 1 16 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 17 MEMBRANE IS NOT TO BE INTERRUPTED BY FIREPLACE INSTALLATION MINIMUM WEATHERPROOF OVERHANG IN FRONT AND SIDES OUTSIDE INSIDE FREE STANDING STRUCTURE (WEATHERPROOF ENCLOSURE) Figure 3.7, Outdoor Covered Installation 2 #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 17...
  • Page 18: Facing And Finishing

    • For a painted surface, use a high quality acrylic latex primer and finish coat. Avoid flat or light-colored paints to prevent discoloring. 18 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 19 12” (305mm) ⁄ 9” (229mm) ” (792mm) ¼ ¼ ” ” (483mm) (362mm) FINISHING EDGE ¼ ” (1022mm) COMBUSTIBLE FLOORING Figure 4.1, Mantel Requirements #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 19...
  • Page 20 ¾ ” ” (225mm) (19mm) NON-COMBUSTIBLE COMBUSTIBLE MATERIAL COMBUSTIBLE MATERIAL ALLOWED MATERIAL ONLY ALLOWED NO SCREWS ABOVE FRAMING Figure 4.3, Minimum Non-Combustible Material Dimensions 20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 21: Optional Trim Kit Assembly #Sl60-Ftk

    Position the flange on the trim panel as pictured below. Secure with screws included in components packet. Figure 4.4, Trim Kit Installation #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 21...
  • Page 22: Gas Line Connection

    5” WC (1.25 kPa) 10.5” WC (2.62 kPa) 7” WC (1.74 kPa ) recommended Propane 12” WC (2.99 kPa) 13” WC (3.24 kPa) recommended 22 GAS LINE CONNECTION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 23: Termination Locations

    Over 12/12 to 14/12 1.52 Over 14/12 to 16/12 1.83 Over 16/12 to 18/12 2.13 Over 18/12 to 20/12 2.27 Over 20/12 to 21/12 2.44 #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATIONS 23...
  • Page 24: Minimum Termination Clearances

    VINYL SOFFIT, VINYL CEILING, AND VINYL OVERHANG DISCLAIMER: Clearances to heat resistant material (i.e. wood, metal). This does not include vinyl. Hussong Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/unventi- lated soffits. 24 TERMINATION LOCATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 25: Venting

    (203mm) air intake co-axial vent pipe system. A restrictor plate (included in components packet) may be used This appliance is approved for use with Kozy Heat 5” (127mm) x to achieve desired flame appearance on any venting installation 8” (177mm) #800 Series Flexible Direct Vent System (horizontal with at least 8 ft (2.4 m) of vertical pipe or more.
  • Page 26: Vertical Terminations

    3 ft 914 mm 50 ft 15.2 m Minimum/ Maximum Vertical Venting: 3’ (914mm) minimum vertical length / 50’ (15.24m) maximum vertical length + termination cap 26 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 27: Combination Venting

    Horizontal Run 25 ft 7.6 m 25 ft 7.6 m 50 ft 15.2 m Maximum number of 90° elbows: 5 Figure 7.2, Natural Gas Combination Venting #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 27...
  • Page 28 Vertical Rise Horizontal Run 25 ft 7.6 m 25 ft 7.6 m 50 ft 15.2 m Maximum number of 90° elbows: 5 Figure 7.3, Propane Combination Venting 28 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 29: 800-1 Series Direct Vent Termination Kit(S)

    ASTM E 136. 3” 2” 1” Figure 7.4, #800-WPT3 HAND BEND TABS SCREW HOLES Figure 7.5, Installation and Assembly #800-1 Series #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 29...
  • Page 30: Vent Heat Shield Assembly Installation

    6” (152mm) PROPANE ATTACHMENT PIECE NATURAL GAS SCREW LOCATION VERTICAL VENT HEAT SHIELD Figure 7.8, Vent Heat Shield Assembly Figure 7.6, Installed Vent Heat Shield Assembly 30 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 31: Fireplace Set Up

    Install (6) halogen bulbs (included in component packet) into lamp bases. Reinstall the burner cover with (14) screws previously removed. Reinstall glass media, glass frame assembly, and safety barrier. #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SET UP 31...
  • Page 32: Glass Media

    Install 11 lbs. (4.99 kg) of crushed glass onto burner assembly and pilot shield. Save any unused media for later use. DO NOT BLOCK THIS AREA Figure 8.2, Pilot Assembly Area 32 FIREPLACE SET UP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 33: Control Board Removal And Installation

    10. Reconnect electrical power. 11. Verify proper glass media placement, operation of fireplace, and any electrical components. Figure 8.3, Control Board Removal and Installation #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SET UP 33...
  • Page 34: Electrical Information

    (LIGHT KIT) LIGHT KIT GREEN BLACK (MAIN) BATTERY PACK 6V DC DEX-TWH ORANGE (with 1 amp fuse) (PILOT) ON/OFF ROCKER SWITCH GROUND Figure 9.1, Wiring Schematics 34 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 35: Sl42-028 Optional Fan Kit

    See FIGURE 9.1 on page 34 10. Reinstall the glass frame assembly and safety barrier. Figure 9.3, Steps 5 through 9 Figure 9.2, Steps 3 and 4 #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION 35...
  • Page 36: Operating Instructions

    This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. 36 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 37: Setup Komfort 8K Control Module

    If your Komfort 8K control system is set to pilot-on-de- mand ignition with 7 consecutive days without ignition of the main burner, the pilot will turn off. This is a standard #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 37...
  • Page 38: Komfort 8K Control System Ignition Sequence

    • Error caused by sense and/or igniter lead disconnected. Verify that the pilot sensor rod, igniter rod, and hood are clean. 38 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 39: Remote Control Operation

    ON if no buttons are pressed within (5) seconds. Press any button to resume full functionality. In idle mode, only active functions will show on the screen. #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 39...
  • Page 40 • Functions AUX1, AUX2, and Pilot-on-Demand can be accessed the reception of the command when the remote control is OFF. Only active functions will be 40 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 41 If the room temperature rises above the set temperature, the fireplace will shut down the main burner. The fireplace will turn back on after the room temperature drops below the set temperature. • #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 41...
  • Page 42 Using the UP and DOWN arrows, select the desired set time and press SELECT. • The transmission indicator icon will flash to confirm the reception of the command. 42 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 43: Adjustment

    (.67 - 2.49 kPa) inlet pressure tap (A) to verify the tap is completely sealed. Manometer should read no pressure. 11.1.2 Manifold Pressure Test Figure 11.1, Pressure Check Taps #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 43...
  • Page 44: Flame Appearance Adjustment

    1/8” (3 mm) Propane 5/8” (16 mm) 5/8” (16 mm) CENTER BURNER VENTURI Figure 11.3, Flame Appearance and Characteristics SIDE BURNER VENTURIS Figure 11.2, Burner Venturis Locations 44 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 45 Secure with (2) screws previously removed. Reinstall all components previously removed. #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 45...
  • Page 46: Troubleshooting

    Control system set to Pilot-on- Set control system to intermittent pilot ignition mode. Refer to section will not extinguish Demand ignition mode 10.8.7 PILOT IGNITON SELECTION on page 40. 46 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 47 Refer to Section 11.2.1 Burner Venturi on page 44. Incorrect vent cap blockage Adjust if necessary. Vent cap blockage Remove debris if necessary. #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 47...
  • Page 48 Reset Komfort 8K1 control module. Refer to section 10.2, INITIALIZE A maximum number of failed ignitions or flam restorations has THE KOMFOT 8K CONTROL SYSTEM on page 37. been reached 48 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 49: Maintenance

    Qualified Service Person Performed by: Annually Frequency: Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE 49...
  • Page 50: Burner And Pilot System

    Figure 13.2, Pilot and Burner Correct Flame Appearance safety system. It must de-energize the safety shutoff in no more than (30) seconds. BURNER ORIFICES BURNER PORTS Figure 13.1, Burner System 50 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-60 R.8 March 2022...
  • Page 51: Replacement Parts List

    Manual Gas Shut-off Valve 700-203 Vent Heat Shield Assembly SL60-HHS Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 SLA-60 #SLA-60 R.8 March 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces REPLACEMENT PARTS LIST 51...
  • Page 52: Limited Lifetime Warranty

    • All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.

This manual is also suitable for:

Sla-60

Table of Contents