kozy heat SP-41-L Installation And Operation Manual

kozy heat SP-41-L Installation And Operation Manual

Direct vent gas fireplace
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HUSSONG MANUFACTURING CO., INC.
S P - 4 1 - L
Model #SP-41-L
Direct Vent Gas Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc.
SP-41-L Report No: 19-561
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
Rev. 4, April 2020
Starting Serial Number: 20 92700 13
in

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  • Page 1 INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Hussong Mfg. Co., Inc. Rev. 4, April 2020 SP-41-L Report No: 19-561 Starting Serial Number: 20 92700 13...
  • Page 3 CON GRAT ULAT I ON S! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.
  • Page 5: Table Of Contents

    14.0 REPLACEMENT PARTS LIST..........50 7.3 Use of Elbows ....................24 7.4 Restrictor Assembly and Installation ........... 24 LIMITED LIFETIME WARRANTY ............ 52 7.5 Vent Installation ................... 25 #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5...
  • Page 7: Introduction

    Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7...
  • Page 8: Specifications

    Verify the household breaker is shut off prior to working on any electrical lines. • The AC power supply to this appliance must be hot at all times and shall not have a switch installed in it. 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 9: Appliance Dimensions

    ” (940mm) ⁄ (878mm) ” (611mm) GAS LINE HOLE ELECTRICAL ACCESS ⁄ ⁄ ” ” (874mm) (237mm) 15” (380mm) ¾ ” (1035mm) Figure 2.1, Appliance Dimensions #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9...
  • Page 10: Safety Barrier Dimensions

    Hussong Mfg.’s barriers for this appliance. ⁄ ⁄ ” ” (957mm) (957mm) ⁄ ” ⁄ ” (668mm) (668mm) SP41A-POL SP41-POL ⁄ ” (954mm) ⁄ ” (664mm) SP41-SCR 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 11: Framing

    • If the appliance is to be installed above floor level, a solid, continuous platform must be constructed below the appliance. #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 11...
  • Page 12: Stand-Off Assembly And Installation

    1/2” facing material 5/8” facing material Flush mount 1/2” facing material 5/8” facing material STAND-OFF BRACKETS INSTALLED Figure 3.1, Stand-off Assembly and Installation Figure 3.2, Nailing Tab Installation 12 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 13: Clearances To Combustibles

    (1041mm) TYPICAL CORNER INSTALLATION ⁄ ” (308mm) ½ ” (978mm) ¼ ” ⁄ (6mm) ” 41” (682mm) (1041mm) ½ ” (1384mm) Figure 3.3, Typical Installation Options #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 13...
  • Page 14: Wall Enclosure Rough Opening

    TV Recess Construction 37” (940mm) ½ ” (114mm) 41” (1040mm) 37” ¼ ” ½ ” (940mm) (1200mm) (394mm) 41” (1044mm) ½ ” (393mm) Figure 3.4, Framing Dimensions 14 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 15: Vent Termination Framing

    3.7.2.1 Wall Pass Through Information and Framing insulation products listed as non-combustible per ASTM E 136. Kozy Heat’s #700-WPT, or wall thimble products that comply with the 3.7.2 Horizontal Terminations required 1” (25mm) top clearance to combustibles, must be installed for all horizontal vent runs that pass through interior or exterior IMPORTANT: Horizontal vent sections require 1/4”...
  • Page 16: Outdoor Covered Fireplace Installation

    The width of the overhang to EACH side of the replace (C) must be 5 ft or greater. Figure 3.6, Outdoor Covered Fireplace Install - 1 16 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 17 Minimum weatherproof overhang in front and sides INSIDE OUTSIDE Free standing structure (weatherproof enclosure) Figure 3.7, Outdoor Covered Fireplace Install - 2 #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 17...
  • Page 18: Facing And Finishing

    • For a painted surface, use a high quality acrylic latex primer and finish coat. Avoid flat or light-colored paints to prevent discoloring. 18 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 19 ⁄ ½ ” ” ⁄ ” (1030mm) ¾ ” (943mm) (1030mm) (943mm) (985mm) ½ ” ½ ” (393mm) (393mm) Figure 4.1, Clearances to Combustibles #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 19...
  • Page 20: Safety Barrier Installation

    Raise the safety barrier slightly into slots and allow the tabs to lower into position. • To remove safety barrier: lift the screen up and out of slots. Figure 4.2, Safety Barrier Screen Installation 20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 21: Gas Line Connection

    5” WC (1.25 kPa) 10.5” WC (2.62 kPa) 7” WC (1.74 kPa ) recommended Propane 12” WC (2.99 kPa) 13” WC (3.24 kPa) recommended #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS LINE CONNECTION 21...
  • Page 22: Termination Locations

    Over 12/12 to 14/12 1.52 Over 14/12 to 16/12 1.83 Over 16/12 to 18/12 2.13 Over 18/12 to 20/12 2.27 Over 20/12 to 21/12 2.44 22 TERMINATION LOCATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 23: Minimum Termination Clearances

    Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/ unventilated soffits. #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATIONS 23...
  • Page 24: Venting

    • For each additional 90° elbow used after the first elbow, 3’ (91.4 This appliance is approved for use with Kozy Heat 4” x 7” #700 Series cm) must be subtracted from maximum venting allowed. Flexible Direct Vent system (horizontal terminations only). Refer to •...
  • Page 25: Vent Installation

    See Section 7.9 on page 32. (i) Minimum / Maximum Vertical Venting: 3’ (914mm) minimum vertical length / 50’ (15.24m) maximum vertical length + termination cap #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 25...
  • Page 26 Minimum 24” (609mm) Vertical Rise / Maximum Horizontal Run: 24” (609mm) minimum vertical rise + 16’ (4.8m) maximum horizontal run + termination cap (See Figure 7.2 on the following page) 26 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 27 25’ (7.6m) maximum vertical rise + 25’ (7.6m) maximum horizontal run = 50’ (15.2m) of total length • Maximum of (5) 90° elbows. Figure 7.2, Combination Venting (Natural Gas and Propane) #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 27...
  • Page 28: Class A Chimney/Masonry Chimney Conversion

    90° horizontal elbow + Retro Connector + 10’ (3.05m) minimum 10’ (3.05m) length of 4” aluminum flexible pipe / 50’ (15.24m) maximum length of 4” aluminum flexible pipe + top adapter + termination 28 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 29: Coaxial To Co-Linear Chimney Conversion

    3” x 3” aluminum flexible pipe / 50’ (15.24m) maximum length of 3” x 3” aluminum flexible pipe + termination 50’ (15.24m) 10’ (3.05m) #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 29...
  • Page 30: 700-2 Series Direct Vent Termination Kit(S)

    7” pipe on fireplace or extension kit Vinyl siding protector (not shown) Wall Thimble with 1” (25mm) top clearance Figure 7.3, Installation and Assembly of #700-2 Series 30 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 31 Fill the cavity completely with insulation. Install the second section of the wall pass-through. Secure with screws (not provided). Figure 7.5, Pass-through with fold over tabs #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 31...
  • Page 32: Vent Heat Shield Assembly Installation

    (25mm) vent stand-off tab will rest on top of the vent pipe. Figure 7.9, Vent Heat Shield on a Corner Installation ATTACHMENT SCREWS Figure 7.7, Installed Heat Shield Assembly 32 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 33: Fireplace Setup

    Pull the spring-loaded latches out and up to secure the bottom of glass to the bottom of the fireplace. Set the control compartment access panel back into position and reinstall safety barrier. #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 33...
  • Page 34: Sp41-50A Log Set Installation

    Place log SP41-2A on the left front log plate. below. DO NOT distribute rockwool in this area. Figure 8.1, Base Logs Figure 8.2, Completed Install 34 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 35: Control Board Removal And Installation

    11. Turn the manual valve counterclockwise to the ON position. 12. Reconnect electrical power. 13. Verify proper log placement, operation of fireplace, and any electrical components. Figure 8.3, Control Board Removal and Installation #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 35...
  • Page 36: Electrical Information

    National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. Figure 9.1, Wiring Schematics 36 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 37: Operating Instructions

    This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 37...
  • Page 38: Setup Proflame

    Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned off, provided CPI mode is turned on. 38 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 39: Ifc Module Ignition Sequence

    Red LED Indicator will blink (3) times in intervals. • Verify gas is turned on. • Verify sensor is not shorted. • Follow Section 10.2 Initialize the Control System. #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 39...
  • Page 40: Remote Control Operation

    LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. 40 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 41 ‘ON’ or ‘OFF’ . Verify all (3) AAA batteries are installed in the remote control. Remove (1) AAA battery. #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 41...
  • Page 42 A single ‘beep’ will confirm reception of the command. 10.9.9.1 Deactivate Light Kit Modulation Verify all (3) AAA batteries are installed in the remote control battery bay. Remove (1) AAA battery. 42 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 43: Adjustment

    (A) to verify the tap is completely sealed. Manometer should read no pressure. (A) INLET PRESSURE (B) MANIFOLD PRESSURE TAP Figure 11.1, Pressure Check Taps #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 43...
  • Page 44: Burner Flame Adjustments

    Venturi settings(s) closed too far. Open venturi(s) slightly OR gas pressure too high - check manometer settings Figure 11.2, Burner Venturi Figure 11.3, Flame Appearance and Characteristics 44 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 45 Secure the baffle to the firebox ceiling with (3) screws. Reinstall all other components previously removed. Set control compartment back into position. #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 45...
  • Page 46: Troubleshooting

    Verify the pilot flame is properly directed to ignite burner. See pilot flame troubleshooting above. Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. 46 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 47 Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 47...
  • Page 48: Maintenance

    Qualified Service Person Performed by: Annually Frequency: Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. 48 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 49: Burner And Pilot System

    Lazy, yellow ames - no adjustment necessary than (30) seconds. Figure 13.2, Pilot and Burner Correct Flame Appearance Burner ori ce Burner Ports Figure 13.1, Burner System #SP-41-L R.4 April 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE 49...
  • Page 50: Replacement Parts List

    Lower Access Cover SP41-201 Vent Heat Shield Assembly SP41-HHS Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 SP-41-L 50 REPLACEMENT PARTS LIST Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41-L R.4 April 2020...
  • Page 52: Limited Lifetime Warranty

    • All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.

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