kozy heat SP-36 Installation & Operating Manual
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kozy heat SP-36 Installation & Operating Manual

kozy heat SP-36 Installation & Operating Manual

Slim profile 36" direct vent gas fireplace
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See also: Operation & Installation Manual
INSTALLATION & OPERATING MANUAL
M O D EL :
S P -3 6 : S L I M P R O FI L E 3 6 "
DI R ECT VEN T GAS FI R EP LACE
US Patent Number 5,931,154
US Patent Number 6,004,493
IMPORTANT:
READ INSTRUCTIONS CAREFULLY BEFORE
INSTALLATION. FAILURE TO INSTALL THIS FIREPLACE
CORRECTLY CAN CAUSE SERIOUS STRUCTURAL AND
FIRE HAZARDS AND MAY VOID YOUR WARRANTY
.
June 2007
www.kozyheat.com

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  • Page 1 INSTALLATION & OPERATING MANUAL M O D EL : S P -3 6 : S L I M P R O FI L E 3 6 " DI R ECT VEN T GAS FI R EP LACE US Patent Number 5,931,154 US Patent Number 6,004,493 IMPORTANT: READ INSTRUCTIONS CAREFULLY BEFORE...

  • Page 2: Table Of Contents

    INDEX DESCRIPTION PAGE SAFETY REQUIREMENTS / SPECIFICATIONS ........2-3 MINIMUM CLEARANCES .

  • Page 3: Safety Requirements / Specifications

    IMPORTANT: READ THIS MANUAL BEFORE INSTALLING AND USING THIS FIREPLACE MODEL SP-36 DV GAS FIREPLACE HEATER INSTALLATION INSTRUCTIONS This appliance has been tested to and complies with ANSI Z21.88-2002 CSA 2.33-M 02, “VENTED GAS FIREPLACE HEATER”. Installation must conform w ith local building codes, or, in the absence of local building codes, with the national fuel gas code, ANSI Z223.1 NFPA 54, Current Edition, or the...

  • Page 4: Minimum Clearances

    WARNING: DO NOT REPLACE THE BURNER ASSEMBLY WITH ANY OTHER SIZED BURNER. REPLACEMENT WITH AN UNAUTHORIZED BURNER CAN RESULT IN TEMPERATURES EXCEEDING THE LIMITS FOR THIS FIREPLACE, AND VOID YOUR WARRANTY. IM PORTANT: NON-COM BUSTIBLE FACING M ATERIAL M AY BE APPLIED OVER THE FACE - DO NOT PLACE COMBUSTIBLE MATERIAL OVER THE FACE OF THE FIREPLACE.

  • Page 5: Restrictor Installation

    RESTRICTOR INSTALLATION The restrictor plate included in the fireplace components packet can be installed as either a large or small restrictor, depending on your specific venting configuration. There are several factors which can affect proper draft of the vent system and the burner operation of a Large Restrictor fireplace.

  • Page 6: Minimum Venting

    *MAXIMUM HORIZONTAL RUN: 6 FT. (Horizontal runs must maintain 1/4” rise per ft.) TOTAL HORIZONTAL & VERTICAL RUN MUST NOT EXCEED 32 FT. KOZY HEAT #700 SERIES FLEXIBLE DIRECT VENT CHIMNEY SYSTEM: Refer to Figure 2D, page #7. MINIMUM VERTICAL RISE*: 18" (TO TOP OF INTAKE PIPE) MINIMUM HORIZONTAL RUN: 6 IN.
  • Page 7 For each additional elbow used after the first elbow, you must subtract 5 ft. from the maximum horizontal run allowed. A maximum of 2 elbows are allowed. For example: A vertical rise of 18” directly off the top of the fireplace with a 90° elbow would be allowed to run 6’ with 1/4” rise per ft.
  • Page 8 Minimum Horizontal Venting Configurations Figure 2A Figure 2B M inim u m venting using Sim p so n D ura-Vent & the # 923-C M inim um venting using Sim p son D ura -Vent or A m eri-Vent chim ney system s. a d a p to r: (1 ) 90 °...

  • Page 9: Vertical Venting

    VERTICAL VENTING REQUIREMENTS NOTE: MINIMUM VERTICAL RISE FROM TOP OF FIREPLACE BEFORE FIRST ELBOW: 18 IN. MAXIMUM VERTICAL RISE FROM TOP OF FIREPLACE: 32 FT. IMPORTANT: A RESTRICTOR IS REQUIRED FOR VERTICAL VENT RUNS OF 14' TO 32' FEET. ELBOWS: 2 (Dura-Vent &...

  • Page 10: Position The Fireplace

    (A) POSITION THE FIREPLACE. M aintain proper clearances of vent system on Determine the exact position of your the exterior when horizontally terminating as fireplace. If possible, place the fireplace in outlined on page #6. such a manner that the piping will be placed betw een tw o studs so additional framing is CAUTION: COLD AIR TRANSFER AREA.

  • Page 11: Rough-In Chimney Vent Dimensions

    #700 SERIES VENT SYSTEM S: Cut a 9 1/2" x 9 1/2" hole for the firestop at the location determined . The top of this hole must be a minimum of 49 ½ " (A) above the height of the floor or hearth.

  • Page 12: Remove The Glass Assembly

    REMOVE THE GLASS ASSEMBLY. See Figure 7. Lo cate th e sp rin g -load ed han dles securing the glass assembly (under the firebox). Pull the handles out, then dow n to release the glass assem bly. Pull the bottom of the glass assembly out and lift up off the tabs (at the top).
  • Page 13 (E) INSTALLATION OF THE #700 SERIES HORIZONTAL DIRECT VENT TERMINATION KIT(S) IM PORTANT: #700 Series vent kits must be supported every 3 ft. to m aintain proper rise. 7b. The flexible termination kit includes an interior N O TE THE FLEX PIPE IS PERM ANEN TLY ATTACH ED firestop assembly shown in Figure 5, page #10, which TO TH E EXTER IO R W ALL PLATE O N OT ATTAC H TH E...

  • Page 14: Fan Installation

    (F) FAN INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER. IMPORTANT: THE FAN IS EASIEST TO INSTALL BEFORE THE MILLIVOLT BOARD IS CONNECTED TO THE GAS LINE. IMPORTANT: IF THE LOWER GRILL HAS BEEN INSTALLED, IT MUST BE BE REMOVED TO PROPERLY INSTALL THIS FAN.
  • Page 15 INSTALLATION INSTRUCTIONS. REFER TO FIGURE 9 BELOW. Remove the lower grill, if installed. OPTIONAL: For easier installation, the fans may be separated by unplugging the three-prong plug from the receptacle in the right fan assembly. Slide the left fan (A) (without receptacle) through the lower grill opening (right side of the valve) and place over the (2) left mounting studs (B) located towards the back of the fireplace.

  • Page 16: Gas Line Specifications

    (G) RUN THE GAS LINE. CAUTION: Installation of the gas line must only be done by a qualified person in accordance with local building codes. GAS CONVERSIONS This fireplace is m anufactured for use w ith Natural Gas. An LP Gas conversion kit is included w ith the fireplace components packet.

  • Page 17: Secure The Millivolt Board

    Run the gas line. An accessible shut off valve must be installed up stream from the regulator. NOTE: Do not run the incoming gas line in a manner that would obstruct the operation of the fan. 2 . This fireplace is designed to accept either a 3/8" or 1/2" gas line approved for gas appliances. Consult local building codes to properly size the gas supply line leading to a 3/8"...

  • Page 18: Log Installation

    (I) LOG INSTALLATION This log set includes: (1) JA-Log (1) N-Log (1) HB-Log (1) LA1-Log (1) BL-Log (1) AP-Log (1) C-Log (1) JC-Log (1) Rock wool embers pkg. NOTE: THE ‘JA’ LOG IS NOTCHED AND SHOULD BE POSITIONED ONTO THE BURNER COVER PLACING THE NOTCHED OUT SECTIONS IN THE LOG TO THE BRACKETS IN THE CENTER OF THE BURNER COVER.

  • Page 19: Wall Switch - Thermostat - Remote Control Installation

    (J) THERMOSTAT - WALL SWITCH - REMOTE INSTALLATION CAUTION: DO NOT CONNECT HIGH VOLTAGE (115V) WIRE TO THE GAS VALVE! NOTE: INSTALLATION OF A THERM OSTAT OR W ALL SW ITCH SHOULD ONLY BE DONE BY A QUALIFIED INSTALLER. If desired, a thermostat (w ireless style available), w all sw itch, or remote control assembly may be used to turn the fireplace ‘OFF’...

  • Page 20: Complete The Installation

    COMPLETE THE INSTALLATION 1. SECURE THE FIREPLACE: NOTE: Nailing flanges are attached to the sides of the fireplace. Loosen but do not remove the screw s securing the nailing flanges to the fireplace. Remove the nailing flanges. Locating the keyhole slots on the nailing flange, simply place over the screw s and slide forward to the desired position, then tighten the screws.
  • Page 21 RE-INSTALL THE GLASS. Refer also to Figure 7, page #11. A) Align the slots in the top of the glass assembly over the tabs on the fireplace. B) Place the glass assem bly so it is flush with the front of the fireplace front. C) Secure the glass assembly to the fireplace by pulling the spring loaded handles dow n &...

  • Page 22: Lighting & Shutdown

    (L) LIGHTING AND SHUTDOWN / PRESSURE TESTING NOTE: Prior to lighting, check all fittings for leakage. This is accomplished by applying soapy water on all connections made. If there is any leakage, bubbles will appear at the point of connection. If bubbles occur, tighten the fittings until the bubbles no longer appear.
  • Page 23 Push in the control knob all the way and hold in. Press the piezo igniter button (B). The pilot will generally light with two or three pushes on the igniter. Hold the knob in for about one (1) minute after the pilot is lit.

  • Page 24: Manifold & Incoming Pressure Check Procedures

    PRESSURE TEST - MANIFOLD & INLET PRESSURE IMPORTANT NOTICE: A pressure check tap for both the manifold (outgoing) and inlet (incoming) pressure has been incorporated into the valve by S.I.T. Controls. The right pressure tap is the manifold pressure and the left pressure tap measures the incoming pressure.

  • Page 25: Cleaning & Maintenance Requirements

    M) MAINTENANCE REQUIREMENTS The appliance should be inspected at least once a year MILLIVOLT BOARD SYSTEM by a professional service person. Annual cleaning of the burner is required. The burner NOTE: INSTALLATION AND REPAIR SHOULD BE DONE tube / cover may be removed for easier access. ONLY BY A QUALIFIED SERVICE PERSON.

  • Page 26: Millivolt Board Removal / Installation

    (N) MILLIVOLT BOARD REMOVAL / INSTALLATION NOTE: The fireplace is equipped with the millivolt board & burner/cover assembly already in position. The millivolt board and burner cover assembly must be secured in place using the nuts supplied w ith the fireplace.
  • Page 27 INSTALLING THE BOARD. NOTE: The millivolt board is fitted with a gasket to seal the millivolt board. M ake certain this gasket is properly placed around the opening before installing the millivolt board. If the gasket is damaged a replacement one must be used. Grasp the board with both hands and place into the firebox, lining up the (7) 1/4"...

  • Page 28: Trouble Shooting

    (O) TROUBLE SHOOTING GUIDE NOTE: The millivolt board includes the following items: Valve, pilot assembly, piezo, electrode, pilot shield, on/off rocker switch, burner, & burner orifice. If any of these items are defective, contact your dealer for the appropriate repair / replacement procedures to follow.
  • Page 29 PROBLEM CAUSE SOLUTION Burner won't light. Pilot not lit. Relight pilot. Regulator valve not turned “ON”. Turn valve to "ON". Rocker switch not turned “ON”. Press bottom of switch. Rocker switch wires not connected. Check wiring diagram below to ensure that all wires are secure.

  • Page 30: Replacement Parts Lists

    REPLACEMENT PARTS Replacement parts are available through your local dealer. Contact them for availability and pricing. MILIIVOLT BOARD AND PARTS SP-770 Millivolt Board - Natural Gas 700-098 Pilot Hood SP-771 Millivolt Board - LP Gas 700-099 Piezo ignitor with nut (no wire) 700-023 On/Off Rocker Switch 700-203...
  • Page 31 Page 30...

  • Page 32: Warranty Policy

    LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass of this Kozy Heat fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product.

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