kozy heat SLA-36 Installation And Operation Manual
kozy heat SLA-36 Installation And Operation Manual

kozy heat SLA-36 Installation And Operation Manual

Direct vent linear gas fireplace
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HUSSONG MANUFACTURING CO., INC.
SLAYTON-36
Model #SLA-36
Direct Vent Linear Gas Fireplace
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Hussong Mfg. Co., Inc. • SLA-36
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
in
English
and
available through your local dealer. Visit our website
www.kozyheat.com or scan the QR code for our mobile app.
Les manuels d'installation en français et en anglais sont
disponibles chez votre détaillant local. Visitez www.kozyheat.
com ou scannez ce code QR pour notre application mobile.
Report No: 0216GF039S • Rev. 4, September 2016
Installation and
Operation Manual
Portland
Oregon USA
US
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
French
installation
manuals
are

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Summary of Contents for kozy heat SLA-36

  • Page 1 INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Hussong Mfg. Co., Inc. • SLA-36 Report No: 0216GF039S • Rev. 4, September 2016...
  • Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ..............5 8.0 VENTING .................. 26 8.1 Approved Vent Systems ...............26 1.0 INTRODUCTION ..............7 8.2 Venting Requirements ..............26 1.1 Appliance Certification ..............7 8.3 Elbows ....................26 1.2 Requirements for the Commonwealth of Massachusetts ..7 8.4 Restrictor Plate Assembly and Installation .......26 2.0 SPECIFICATIONS ..............
  • Page 7: Introduction

    1.0 INTRODUCTION 1.1 Appliance Certification OBSTRUCTIONS”. Laboratory: OMNI-Test Laboratories in Portland, Oregon 1.2.4 Inspection Standards: The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation ANSI Z21.88-2014/CSA 2.33-2014, Vented Gas Fireplace Heaters unless, upon inspection, the inspector observes carbon monoxide CGA 2.17-M91 (R2014), Gas-Fired Appliances for Use at High detectors and signage installed in accordance with the provisions...
  • Page 8: Specifications

    2.0 SPECIFICATIONS 2.1 Appliance Components Part Number Description SL36-150 Control Board Assembly SL36-135 Burner Assembly SL42-BLK Light Kit 700-203 Manual Gas Shut-off Valve SL36-057T Glass Frame Assembly SL42-028 Fan Kit (2)-75 CFM 700-408 Remote Control SL36-085 5 in (127 mm) Restrictor Plate 2.1.1 Additional Components Required •...
  • Page 9: Appliance Dimensions

    2.3 Appliance Dimensions ⁄ ⁄ 19” ” ⁄ ” ” (483mm) (252mm) (306mm) ⁄ (204mm) ” (402mm) ⁄ ” ¾ ” (10mm) (1238mm) LEFT SIDE FRONT RIGHT SIDE ¾ ” (198mm) GAS LINE ⁄ ⁄ ELECTRICAL ” ” ¼ 18” ”...
  • Page 10: Safety Barrier Dimensions

    2.4 Safety Barrier Dimensions 2.4.1 Safety Barrier Installation Center the screen front over the glass frame assembly, WARNING: A barrier designed to reduce the risk of burns from allowing the screen front’s mounting brackets to fit inside the the hot viewing glass is provided with this appliance and shall air openings.
  • Page 11: Framing

    3.0 FRAMING 3.1 Appliance Placement material in this area for the entire width of the fireplace. DO NOT use wood, sheetrock, et cetera, in this zone. Considerations Top stand-off brackets must be formed and attached prior to WARNING: Due to high temperatures, the appliance should be positioning fireplace into framed opening.
  • Page 12: Clearances To Combustibles

    3.3 Clearances to Combustibles Table 3.1, Minimum Appliance Clearances to Combustible Material From appliance top stand-offs 0 in 0 mm From appliance left and right side stand-offs 0 in 0 mm From appliance back stand-offs 0 in 0 mm From appliance bottom stand-offs 0 in 0 mm From appliance corners...
  • Page 13: Wall Enclosure Rough Opening

    3.4 Wall Enclosure Rough Opening • This fireplace may be elevated off the floor as shown below, provided it is properly supported by framing materials and WARNING: Provide adequate clearances around air openings maintains ceiling clearances. into the combustion chamber. Provide adequate clearance in •...
  • Page 14: Floor Support And Protection

    3.5 Floor Support and Protection • The fireplace must be placed directly on a wood or non- combustible surface (not linoleum or carpet) extending the entire depth and width of the fireplace. • If this appliance is to be installed directly on carpeting, tile, or other combustible material other than wood flooring, this appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
  • Page 15: Vent Termination Framing

    3.7 Vent Termination Framing MINIMUM HORIZONTAL RIGID VENT PIPE TERMINATION NATURAL GAS AND LP GAS IMPORTANT: Vent cap location must be in compliance with Section 7.2 Minimum Termination Clearances on page 25. WARNING: DO NOT RECESS THE VENT CAP INTO WALL OR 19”...
  • Page 16: 970 Heat Duct Kit

    4.0 #970 HEAT DUCT KIT 4.2 Specifications CAUTION : Read and follow instructions carefully prior to and during the installation of the optional heat duct kit. • The appliance is manufactured with (2) heat duct knock-outs. WARNING: Installation of this heat duct kit and its electrical One, or both, may be utilized.
  • Page 17: Attach Heat Duct To Fireplace

    4.3 Attach Heat Duct to Fireplace which controls fan speed and operation. Bend the tabs on fireplace top up. With circulation holes facing down, use (3) screws to fasten the tabs to the duct collar. Secure the flexible pipe to the duct collar. Verify screws penetrate both the flexible pipe and the duct collar.
  • Page 18: Run And Secure Duct Pipe

    4.6 Run and Secure Duct Pipe 4.6.1 Oval Duct Pipe Run the oval and round duct pipe to the register location. Shape the 6 in (152 mm) round duct pipe to fit outside the oval duct pipe. Secure with the screws provided. Slide the oval duct pipe over the oval collar on the register mounting bracket.
  • Page 19: Facing And Finishing

    5.0 FACING AND FINISHING 5.1 Nailing Flange Assembly Secure the nailing flanges to the fireplace with screws (provided) through the slots in nailing flanges. and Installation Bend perforation on nailing flange until parallel with fireplace NOTE: Depending on facing material, tabs can be adjusted face.
  • Page 20: Facing And Finishing Requirements

    5.2 Facing and Finishing Requirements 5.2.1 Finishing Recommendations NOTE: The surface area above the appliance may be affected WARNING: Maintain all minimum clearances to combustibles by high temperatures emitted from this appliance. To help avoid from the appliance and vent system. or reduce the possibility of the sheetrock to crack, Hussong •...
  • Page 21 COMBUSTIBLE MATERIAL ALLOWED ½ ¾ ” ” (292mm) (19mm) ¼ ” (1276mm) 63” ⁄ ” (1600mm) NON-COMBUSTIBLE MATERIAL ONLY NON-COMBUSTIBLE MATERIAL ONLY (968mm) ¾ ¾ ” ” (19mm) (19mm) 18” COMBUSTIBLE MATERIAL ALLOWED (457mm) ¼ ” ½ ½ ” ” (997mm) (140mm) (140mm)
  • Page 22: Optional Trim Kit Assembly #Sl36-Ftk

    5.4 Optional Trim Kit panel as pictured below. Secure with screws included in components packet. Assembly #SL36-FTK Align the left and right trim panels with the pre-drilled holes For use ONLY with safety barrier #SL36-RSF. on the fireplace face. Position the flange on the trim panel as IMPORTANT: This trim kit assembly must be attached before pictured below.
  • Page 23: Gas Line Connection

    6.0 GAS LINE CONNECTION 6.1 Gas Conversion (sold separately) ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. This fireplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to LP gas.
  • Page 24: Termination Locations

    7.0 TERMINATION LOCATIONS 7.1 Vertical Vent Cap Termination WARNING: This gas appliance must not be connected to a chimney serving any other appliance. LOWEST DISCHARGE OPENING APPROVED CAP MINIMUM 12” (.30m) APPROVED VENT PIPE ROOF PITCH = x/12 H - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Figure 7.1, Vertical Vent Cap Clearance Minimum height (H) from roof...
  • Page 25: Minimum Termination Clearances

    7.2 Minimum Termination Clearances AREA WHERE TERMINAL IS NOT PERMITTED Figure 7.2, Vent Cap Locations Canadian installations US installations Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm) 12 in (30 cm) Clearance to window or door that may be opened 12 in (30 cm) 9 in (23 cm) Clearance to permanently closed window (recommended to prevent condensation...
  • Page 26: Venting

    EXCELDirect 5” x 8” Horizontal & Vertical • (2) 45° degree elbows may be used in place of (1) 90° EXCEPT TM5VT CAP elbow. Kozy Heat 800 Series Flexible Horizontal Only Vent Kit 8.4 Restrictor Plate Assembly and Installation Metal Fab Direct Vent Chimney Horizontal &...
  • Page 27: Vertical Terminations

    8.5 Vertical Terminations VENTING DIAGRAM (VERTICAL TERMINATIONS) Attic insulation shields may be insulated using unfaced (A) Stand-off Brackets (D) 4” x 6 ” Reducer insulation products listed as non-combustible per ASTM E 136. (B) Stand-off Heat Shields (E) Termination Cap (C) 90°...
  • Page 28: Combination Venting

    8.6 Combination Venting NATURAL GAS 5” x 8” MINIMUM HORIZONTAL VENTING DIAGRAM (A) Stand-off Brackets (D) 4” x 6 ” Reducer (not applicable) 8.6.1 5” x 8” Vent Configurations (B) Stand-off Heat Shields (E) Termination Cap (C) 90° Elbow 8.6.1.1 Natural Gas Installations IMPORTANT: Horizontal vent sections require 1/4 in (6 mm) rise 90°...
  • Page 29 8.6.1.2 LP Gas Installations LP GAS 5” x 8” MINIMUM HORIZONTAL VENTING DIAGRAM IMPORTANT: Horizontal vent sections require 1/4 in (6 mm) rise (A) Stand-off Brackets (D) 4” x 6 ” Reducer (not applicable) (B) Stand-off Heat Shields (E) Termination Cap for every 12 in (305 mm) of travel.
  • Page 30 8.6.2 4” x 65/8” Reducer Vent Configurations NATURAL GAS AND LP GAS 4” x 6-5/8” MINIMUM HORIZONTAL VENTING DIAGRAM IMPORTANT: Horizontal vent sections require 1/4 in (6 mm) rise (A) Stand-off Brackets (D) 4” x 6 ” Reducer for every 12 in (305 mm) of travel. (B) Stand-off Heat Shields (E) Termination Cap (C) 90°...
  • Page 31: 800-2 Series Direct Vent Termination Kit(S)

    8.7 #800-2 Series Direct Vent Apply a liberal bead of exterior sealant around outer edge of termination box (A), placing assembly through the wall-pass Termination Kit(s) through in exterior wall. Place screws through the four holes (B), securing it in place. IMPORTANT: The flex pipe is permanently attached to the exterior plate.
  • Page 32: Fireplace Set Up

    9.0 FIREPLACE SET UP 9.1 Glass Frame Assembly 9.2 Light Kit WARNING: Do not operate this fireplace with the glass removed, CAUTION: Disconnect all electrical power from the fireplace cracked, or broken. Replacement of the glass assembly should before performing this task. be done by a licensed or qualified service person.
  • Page 33: Glass Media

    9.3 Glass Media WARNING: DO NOT BLOCK PILOT WITH GLASS MEDIA. A BLOCKED PILOT MAY CAUSE DELAYED IGNITION. NOTE: This fireplace allows two types of glass media: #109 Series glass beads media or #210 Series crushed glass media. Follow instructions below for proper installation of your specific glass media.
  • Page 34: Control Board Removal And Installation

    9.4 Control Board Removal and Installation WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.
  • Page 35: Electrical Information

    10.0 ELECTRICAL INFORMATION WARNING: Do not use this fireplace if any part has been under with the National Electrical Code, ANSI/NFPA 70, or the Canadian water. Immediately call a qualified service technician to inspect Electrical Code, CSA C22.1. this appliance and to replace any part of the control system and 10.2 Wiring Requirements any gas control which has been under water.
  • Page 36: Operating Instructions

    11.0 OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. This appliance is equipped with an ignition device which phone.
  • Page 37: Setup Proflame

    11.1 Setup Proflame 2 IFC Module • Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned Set the main ON/OFF rocker switch in the OFF position. off, provided CPI mode is turned on.
  • Page 38: Ifc Module Ignition Sequence

    11.6 IFC Module Ignition Sequence The IFC module will try (2) times for ignition, each lasting approximately (60) seconds, with approximately (35) seconds between each attempt. With the system in OFF position, press the remote control ON/OFF key. Approximately (4) seconds after this key is depressed, the IFC module will generate sparks to the pilot hood.
  • Page 39: Remote Control Operation

    PROFLAME 2 TRANSMITTER LCD DISPLAY KEY LOCK TRANSMISSION LOW BATTERY ALARM THERMOSTAT OFF/ON/SMART ROOM BLUE BACK TEMPERATURE LCD DISPLAY CPI MODE SET POINT TEMPERATURE/LEVEL/STATE FLAME ON SPLIT FLOW ON/OFF KEY THERMOSTAT KEY LIGHT ON UP/DOWN ARROWS MODE KEY 11.8 Remote Control Operation 11.8.3 Pilot Ignition Selection (IPI/CPI) This system has the option of a continuous (standing) pilot.
  • Page 40 11.8.4 Turn ON the Appliance ROOM TEMPERATURE With the system in the OFF position, press the remote control ON/OFF key to turn ON the appliance. A single ‘beep’ will emit from the IFC module to confirm reception of the command. The LCD screen will display all active icons, and the IFC module will start the ignition sequence.
  • Page 41 11.8.8 Fan Speed Control Fan speed can be adjusted through (6) speeds. To activate this function, Press the mode key to index to the fan control icon. Press the up or down arrow keys to turn on, off, or to adjust fan speed.
  • Page 42: Adjustment

    12.0 ADJUSTMENT 12.1 Pressure Testing 12.1.2 Manifold Pressure Test Light pilot. NOTE: The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any Loosen manifold (OUT) pressure tap by turning screw pressure testing of the system at test pressures in excess of ½ counter-clockwise.
  • Page 43: Flame Appearance Adjustment

    12.2 Flame Appearance Adjustment Table 12.4, Flame Appearance Venturi Adjustment WARNING: To avoid property damage or personal injury, allow Flame Characteristic Cause Solution the fireplace ample time to cool before making any adjustments. Dark, orange flame Venturi closed too far Open venturi slightly with black tips Burner flame appearance and characteristics are affected by...
  • Page 44 12.2.2 Vent Restriction Reinstall termination access panel by inserting tabs in panel into slots in baffle. Secure with (2) screws previously WARNING: To avoid property damage or personal injury, allow removed. the fireplace ample time to cool before making any adjustments. Reinstall all components previously removed.
  • Page 45: Troubleshooting

    13.0 TROUBLESHOOTING ATTENTION: Troubleshooting must be performed by a qualified • Verify all connections between the wire harnesses and the technician. system components are proper and positive. Before proceeding with the steps in the following troubleshooting • Verify the communication link is established between the guide, remote control and the IFC module.
  • Page 46 Issue Cause Solution Pilot and burner No LP (propane) gas in tank Check LP (propane) tank. Refill if necessary. extinguish while in Incorrect glass assembly Refer to Section 9.1 Glass Frame Assembly on page 32. operation installation Incorrect vent cap installation Adjust if necessary.
  • Page 47: Maintenance

    14.0 MAINTENANCE 14.2 Fan(s) ATTENTION: Installation and repair should only done by a qualified service person. The appliance should be inspected CAUTION: Label all wires prior to disconnection when servicing before use and at least annually by a professional service controls.
  • Page 48: Replacement Parts List

    1-1/8” (29mm) Glass Gasket with adhesive 900-006 SAFETY BARRIERS Rectangle Screen Front SL36-RSF Convex Screen Front SL36-CXSF Beveled Screen Front SL36-BSF Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 SLA-36 48 REPLACEMENT PARTS LIST...
  • Page 49: Limited Warranty

    Hussong Manufacturing Co., Inc. warranties to the original all times, according to the operating instructions furnished. purchaser of this Kozy Heat Fireplace, that it is free of defects in This warranty is limited to defects in material and workmanship. It materials and workmanship at the time of manufacture.
  • Page 51: Lifetime Warranty

    Kozy Heat Fireplace will not be defective in than those incurred by Hussong Manufacturing Co., Inc. to repair material or workmanship under normal use and service for as long or replace the defective component.

This manual is also suitable for:

Slayton-36

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