kozy heat SPRINGFIELD 36 Installation And Operation Manual
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kozy heat SPRINGFIELD 36 Installation And Operation Manual

Direct vent gas fireplace
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HUSSONG MANUFACTURING CO., INC.
S P R I N G F I E L D 3 6
Model #SFD-36
Direct Vent Gas Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc.
SFD-36 Report No: 19-555
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
Rev. 2, January 2020
Starting Serial Number: 20 403750 15
in

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  • Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. S P R I N G F I E L D 3 6 Model #SFD-36 Direct Vent Gas Fireplace English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local.
  • Page 3 Please retain this owner’s manual for future reference. CON GRAT ULAT I ON S! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work.

  • Page 5: Table Of Contents

    14.0 REPLACEMENT PARTS LIST..........52 7.4 Vent Restriction ..................26 7.5 Vent Installation ................... 27 LIMITED LIFETIME WARRANTY ............ 53 7.6 Class A Chimney/Masonry Chimney Conversion ......31 #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS...

  • Page 7: Introduction

    Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION...

  • Page 8: Specifications

    Verify the household breaker is shut off prior to working on any electrical lines. • The AC power supply to this appliance must be hot at all times and shall not have a switch installed in it. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 SPECIFICATIONS...

  • Page 9: Appliance Dimensions

    Power vent wire harness hole (908mm) Power vent wire harness hole (see KPV manual for more information) (see KPV manual for more information) Figure 2.1, Appliance Dimensions #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS...

  • Page 10: Safety Barrier Dimensions

    37” 37” (939mm) (939mm) (939mm) ¼ ¼ ¼ ” ” ” (768mm) (768mm) (768mm) SF36A-MSF SF36R-MSF SF36A-FPDSF 37” 37” (939mm) (939mm) 30” 30” (768mm) (768mm) SF36R-FPSF SF36-FRSF Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 SPECIFICATIONS...

  • Page 11: Framing

    Remove (2) nailing flanges from the right and left side of the fireplace. BACK VIEW BACK VIEW NAILING FLANGE AS SHIPPED NAILING FLANGE INSTALLED STAND-OFF FLANGE Figure 3.1, Nailing Flange Installation #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING...

  • Page 12: Clearances To Combustibles

    (933mm) TYPICAL CORNER INSTALLATION ⁄ ” (361mm) ½ ” ⁄ (12mm) ” ⁄ ” (829mm) ¾ (1190mm) ” (933mm) ¼ ” (1683mm) Figure 3.2, Typical Installation Options Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 FRAMING...

  • Page 13: Rough Framing

    ¼ ” ¾ (108mm) ” (933mm) ½ ¼ ” ” 21” (851mm) (1505mm) (533mm) ¾ ” (933mm) 21” (533mm) Figure 3.3, Framing Dimensions and TV Recess Construction #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING...

  • Page 14: Vent Termination Framing

    NOTE: Kozy Heat’s #800-WPT3, or wall thimble products that comply a fireplace platform. The bottom of the fireplace must be level with with the required 1” (25mm) clearance to combustibles must be finished hearth extension for proper fit of the safety barrier.

  • Page 15: Outdoor Covered Fireplace Installation

    EXAMPLE: If roo ine (B) is 10 ft above the base of replace, the overhang (A) must be 5 ft or greater. The width of the overhang to EACH side of the replace (C) must be 5 ft or greater. Figure 3.5, Outdoor Covered Fireplace Install #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING...
  • Page 16 INSIDE OUTSIDE Free standing structure (weatherproof enclosure) Figure 3.6, Outdoor Covered Installation 2 (your fireplace may look different than the one shown) Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 FRAMING...

  • Page 17: Heat Transfer Kit(S) Cover Plate(S)

    It can be up to two of the same heat transfer kit or a combination of interior and exterior kits. Figure 3.7, Cover Plate Removal #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING...

  • Page 18: Facing And Finishing

    • For a painted surface, use a high quality acrylic latex primer and finish coat. Avoid flat or light-colored paints to prevent discoloring. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 FACING AND FINISHING...
  • Page 19 4” (102mm) ¾ ¼ ” TRIM ” (19mm) (1505mm) 1/2” (13mm) Non-Combustible 37” 35” Material ONLY (940mm) (889mm) COMBUSTIBLE FLOOR Figure 4.1, Combustible Mantel Requirements #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING...

  • Page 20: Optional Finishing Trim Kit (Ftk): #Sf36-Ftk

    COMPLETED INSTALLATION SIDE HEAT SHIELD SIDE HEAT SHIELD BOTTOM FRAME PIECE Figure 4.2, Stand-off, Insulation, Bottom Frame Piece, and Heat Shield Removal Figure 4.5, Completed Installation Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 FACING AND FINISHING...

  • Page 21: Safety Barrier Installation

    To remove safety screen: lift the screen up and out of slots. UPPER HOOD SAFETY BARRIER Figure 4.7, Overlap Fit Safety Barrier Installation Figure 4.6, Inside Fit Safety Barrier Installation #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING...
  • Page 22 LOUVER IN FIRST LOUVER IN FIRST POSITION ON CLOSED POSITION ON CLOSED END BRACKET END BRACKET Figure 4.8, Adjustable Louver for SF36-FRSF, R-FPSF, and A-FPDSF. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 FACING AND FINISHING...

  • Page 23: Gas Line Connection

    Natural Gas 5” WC (1.25 kPa) 10.5” WC (2.62 kPa) 7” WC (1.74 kPa ) recommended Propane 12” WC (2.99 kPa) 13” WC (3.24 kPa) recommended #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS LINE CONNECTION...

  • Page 24: Termination Locations

    1.22 Over 12/12 to 14/12 1.52 Over 14/12 to 16/12 1.83 Over 16/12 to 18/12 2.13 Over 18/12 to 20/12 2.27 Over 20/12 to 21/12 2.44 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 TERMINATION LOCATIONS...

  • Page 25: Minimum Termination Clearances

    VINYL SOFFIT, VINYL CEILING, AND VINYL OVERHANG DISCLAIMER: Clearances to heat resistant material (i.e. wood, metal). This does not include vinyl. Hussong Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/unventi- lated soffits. #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATIONS...

  • Page 26: Venting

    (203mm) air intake co-axial vent pipe system. • For each additional 90° elbow used after the first elbow, 3’ (91.4 This appliance is approved for use for Kozy Heat Power Venting #KPV cm) must be subtracted from maximum venting allowed. (sold separately).

  • Page 27: Vent Installation

    12” (305mm) of travel. 7.5.1.1 5” x 8” Vertical Terminations (i) Minimum / Maximum Vertical Terminations: 3’ (914mm) minimum vertical length / 50’ (15.24m) maximum vertical length + termination cap #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING...
  • Page 28 25’ (7.6m) maximum vertical rise + 25’ (7.6m) maximum horizontal run = 50’ (15.2m) of total length • Maximum of (5) 90° elbows. Figure 7.2, 5” x 8” Natural Gas and Propane Combination Venting Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 VENTING...
  • Page 29 + 48’ (14.6m) maximum vertical length of 4” x 6-5/8” pipe + termination cap 4” x 6-5/8” Max Vertical = 48’ (14.6m) 5” x 8” Min Vertical = 24” (610mm) #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING...
  • Page 30 4” x 6-5/8” Max Vertical = 23’ (7m) 5” x 8” Max Vertical = 24” (610mm) Figure 7.3, 4” x 6-5/8” Natural Gas and Propane Combination Venting Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 VENTING...

  • Page 31: Class A Chimney/Masonry Chimney Conversion

    Connector + 10’ (3.05m) minimum length of 4” aluminum flexible pipe / 50’ (15.24m) maximum length of 4” aluminum flexible pipe + top adapter + termination cap #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING...

  • Page 32: Coaxial To Co-Linear Chimney Conversion

    + 10’ (3.05m) minimum length of 3” x 3” aluminum flexible pipe / 50’ (15.24m) maximum length of 3” x 3” aluminum flexible pipe + termination cap 50’ (15.24m) 10’ (3.05m) Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 VENTING...

  • Page 33: 800-1 Series Direct Vent Termination Kit(S)

    1” (25mm) top, bottom, and side clearances to the exterior wall, and seal. (OPTIONAL) insulate the wall-pass through with any unfaced insulation products listed as non-combustible per ASTM E 136. #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING...

  • Page 34: Vent Heat Shield Assembly Installation

    (25mm) vent stand-off tab will rest on top of the vent pipe. Figure 7.7, Vent Heat Shield Corner Install ATTACHMENT SCREWS Figure 7.5, Installed Heat Shield Assembly Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 VENTING...

  • Page 35: Fireplace Setup

    Place the crushed glass media (included with the fireplace) into cavity in front of the burner. Randomly place lava rock on top of glass media. 10. Reinstall log set, glass frame assembly, and safety barrier. #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP...

  • Page 36: Sf36-500 Log Set Installation

    Use a steel or stiff bristle nylon brush to distribute rock wool Position the holes in the bottom of SF36-2 and SF36-3 onto the embers onto logs and burner. Figure 8.2, Base Logs Figure 8.3, Completed Install Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 FIREPLACE SETUP...

  • Page 37: Control Board Removal And Installation

    Turn the manual valve counterclockwise to the ON position. 10. Reconnect electrical power. 11. Verify proper log placement, operation of fireplace, and any electrical components. Figure 8.4, Control Board Removal and Installation #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP...

  • Page 38: Electrical Information

    National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. Figure 9.1, Wiring Schematics Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 ELECTRICAL INFORMATION...

  • Page 39: Operating Instructions

    This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 39...

  • Page 40: Setup Proflame

    Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned off, provided CPI mode is turned on. 40 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020...

  • Page 41: Ifc Module Ignition Sequence

    Red LED Indicator will blink (3) times in intervals. • Verify gas is turned on. • Verify sensor is not shorted. • Follow Section 10.2 Initialize the Control System. #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 41...

  • Page 42: Remote Control Operation

    LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. 42 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020...
  • Page 43 ‘ON’ or ‘OFF’ . Verify all (3) AAA batteries are installed in the remote control. Remove (1) AAA battery. #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 43...
  • Page 44 A single ‘beep’ will confirm reception of the command. 10.9.9.1 Deactivate Light Kit Modulation Verify all (3) AAA batteries are installed in the remote control battery bay. Remove (1) AAA battery. 44 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020...

  • Page 45: Adjustment

    (A) to verify the tap is completely sealed. Manometer should read no pressure. (A) INLET PRESSURE (B) MANIFOLD PRESSURE TAP Figure 11.1, Pressure Check Taps #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT...

  • Page 46: Burner Flame Adjustments

    Venturi settings(s) closed too far. Open venturi(s) slightly OR gas pressure too high - check manometer settings Figure 11.3, Flame Appearance and Characteristics Figure 11.2, Burner Venturi Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 ADJUSTMENT...
  • Page 47 Reinstall the glass frame assembly and safety barrier. BAFFLE DOOR RESTRICTOR VENT EXIT THUMB SCREWS Figure 11.4, Cross-section View of Baffle Door Restrictor Figure 11.5, Vent Access and Restrictor Plate #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT...

  • Page 48: Troubleshooting

    Verify the pilot flame is properly directed to ignite burner. See pilot flame troubleshooting above. Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 TROUBLESHOOTING...
  • Page 49 No communication between Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING...

  • Page 50: Maintenance

    Performed by: Qualified Service Person Frequency: Annually Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 MAINTENANCE...

  • Page 51: Burner And Pilot System

    Figure 13.2, Pilot and Burner Correct Flame Appearance safety system. It must de-energize the safety shutoff in no more than (30) seconds. Burner ori ce BURNER PORTS Figure 13.1, Burner System #SFD-36 R.2 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE...

  • Page 52: Replacement Parts List

    Hussong Manufacturing Co., Inc. Manual Gas Shut-off Valve 700-203 P.O. Box 577 Vent Heat Shield Assembly SF36-HHS 204 Industrial Park Drive Bottom Frame SF36-201B Lakefield, MN 56150-0577 SFD-36 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SFD-36 R.2 January 2020 REPLACEMENT PARTS LIST...

  • Page 53: Limited Lifetime Warranty

    • All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.

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