kozy heat SLAYTON-36 Installation And Operation Manual

kozy heat SLAYTON-36 Installation And Operation Manual

Direct vent linear gas fireplace
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HUSSONG MANUFACTURING CO., INC.
S L A Y T O N - 3 6
Model #SLA-36
Direct Vent Linear Gas Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc.
SLA-36 Report No: 19-504
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
Rev. 11, February 2020
Starting Serial Number: 20 075300 17
in

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Summary of Contents for kozy heat SLAYTON-36

  • Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. S L A Y T O N - 3 6 Model #SLA-36 Direct Vent Linear Gas Fireplace English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local.
  • Page 3 Please retain this owner’s manual for future reference. CON GRAT ULAT I ON S! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work.
  • Page 5: Table Of Contents

    14.0 REPLACEMENT PARTS LIST..........50 7.3 Elbows ......................25 7.4 Restrictor Plate Assembly and Installation ........25 LIMITED LIFETIME WARRANTY ............ 51 7.5 Rigid Pipe Vent Installation..............26 #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5...
  • Page 7: Introduction

    Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7...
  • Page 8: Specifications

    Verify the household breaker is shut off prior to working on any electrical lines. • The AC power supply to this appliance must be hot at all times and shall not have a switch installed in it. 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 9: Appliance Dimensions

    ⁄ ” HOLE ” (107mm) (155mm) (148mm) ⁄ ” (200mm) ⁄ ⁄ ” ” ¾ ” (1108mm) (130mm) (121mm) ¾ ” (1238mm) Figure 2.1, SLA-36 Dimensions #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9...
  • Page 10: Safety Barrier Dimensions

    SL36-CXSF (624mm) ⁄ ⁄ ” ” (79mm) (81mm) ¾ ⁄ ” ” (1162mm) (1151mm) ⁄ ” SL36-RSF (503mm) ⁄ ” (24mm) ⁄ ” FINISHING (1040mm) EDGE 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 11: Framing

    TOP STAND-OFF BRACKETS INSTALLED BACK STAND-OFF BRACKETS INSTALLED BEND AT PEFORATIONS. DO NOT FORM STAND-OFF HEAT SHIELD UNTIL AFTER INSTALLATION. Figure 3.1, Stand-off Assembly and Installation #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 11...
  • Page 12: Nailing Flange Assembly And Installation

    NAILING FLANGE INSTALLED TOP VIEW FRONT VIEW FRAMING STUD ½ ” (64mm) STAND-OFF FLANGE NAILING FLANGE CLEARANCE FRAMING STUD NAILING FLANGE Figure 3.2, Nailing Flange Installation 12 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 13: Clearances To Combustibles

    (1238mm) (1238mm) TYPICAL CORNER INSTALLATION ¼ ” (616mm) ⁄ ” ¾ ” (1114mm) (2228mm) ¾ ” 62” 4” (1238mm) (1575mm) (102mm) Figure 3.3, Typical Install Options #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 13...
  • Page 14: Rough Framing

    If replace face is to be ush with the wall surface, subtract 1/2” (13mm) (typical non-combustible nish material) from this dimension. If other material is to be used, adjust accordingly. Figure 3.4, Framing Requirements and Dimensions 14 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 15: Vent Termination Framing

    IMPORTANT: Build the hearth to desired size and height. Consider NOTE: Kozy Heat’s #800-WPT3, or wall thimble products that comply the thickness of the hearth extension finishing material if building with the required 1” (25mm) clearance to combustibles must be a fireplace platform.
  • Page 16: Outdoor Covered Fireplace Installation

    The width of the overhang to EACH side of the replace (C) must be 5 ft or greater. Figure 3.6, Outdoor Covered Fireplace Install - 1 16 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 17 MEMBRANE IS NOT TO BE INTERRUPTED BY FIREPLACE INSTALLATION MINIMUM WEATHERPROOF OVERHANG IN FRONT AND SIDES OUTSIDE INSIDE FREE STANDING STRUCTURE (WEATHERPROOF ENCLOSURE) Figure 3.7, Outdoor Covered Installation - 2 #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 17...
  • Page 18: Facing And Finishing

    • For a painted surface, use a high quality acrylic latex primer and finish coat. Avoid flat or light-colored paints to prevent discoloring. 18 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 19 ¼ ” ¼ (489mm) ” (1581mm) ¼ ” (362mm) 1/2” (25mm) Non-Combustible Material ONLY FINISHING EDGE 40” (1016mm) COMBUSTIBLE FLOORING Figure 4.1, Mantel Clearances #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 19...
  • Page 20 (BOTTOM ¾” [19mm]) ⁄ ¾ ” ” (219mm) (19mm) NON-COMBUSTIBLE COMBUSTIBLE MATERIAL COMBUSTIBLE MATERIAL ALLOWED MATERIAL ONLY ALLOWED NO SCREWS Figure 4.3, Minimum Non-Combustible Material Dimensions 20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 21: Optional Trim Kit Assembly #Sl36-Ftk

    Position the flange on the trim panel as pictured below. Secure with screws included in components packet. Figure 4.4, Trim Kit Installation #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 21...
  • Page 22: Gas Line Connection

    5” WC (1.25 kPa) 10.5” WC (2.62 kPa) 7” WC (1.74 kPa ) recommended Propane 12” WC (2.99 kPa) 13” WC (3.24 kPa) recommended 22 GAS LINE CONNECTION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 23: Termination Locations

    Over 12/12 to 14/12 1.52 Over 14/12 to 16/12 1.83 Over 16/12 to 18/12 2.13 Over 18/12 to 20/12 2.27 Over 20/12 to 21/12 2.44 #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATIONS 23...
  • Page 24: Minimum Termination Clearances

    VINYL SOFFIT, VINYL CEILING, AND VINYL OVERHANG DISCLAIMER: Clearances to heat resistant material (i.e. wood, metal). This does not include vinyl. Hussong Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/unventi- lated soffits. 24 TERMINATION LOCATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 25: Venting

    (203mm) air intake co-axial vent pipe system. Burner flame appearance and characteristics are affected by altitude, This appliance is approved for use for Kozy Heat 800 Series Flexible fuel quality, venting configuration, and other factors. To achieve Vent Kit (sold separately). Refer to Section 7.6 #800-1 Series Direct desirable flame appearance, the vent exhaust may be restricted by Vent Termination Kit(s) on page 31.
  • Page 26: Rigid Pipe Vent Installation

    (15.2m) of vertical venting if no elbows are used. (i) Minimum/ Maximum Vertical Venting: 2’ (610mm) minimum vertical length / 50’ (15.24m) maximum vertical length + termination cap 26 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 27 20’ (6m) maximum vertical rise + 20’ (6m) maximum horizontal run = 40’ (12.2m) of total length • Maximum of (5) 90° elbows. Figure 7.2, Natural Gas 5” x 8” Combination Venting #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 27...
  • Page 28 20’ (6m) maximum vertical rise + 20’ (6m) maximum horizontal run = 40’ (12.2m) of total length • Maximum of (5) 90° elbows. Figure 7.3, Propane 5” x 8” Combination Venting 28 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 29 (C) 90° Elbow (i) Minimum/ Maximum 4” x 6-5/8” Vertical Venting: Vent reducer + 2’ (610mm) minimum vertical length / 50’ (15.24m) maximum vertical length + termination cap #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 29...
  • Page 30 4” x 6-5/8” reducer + 20’ (6.1m) max 4” x 6-5/8” vertical rise + 20’ (6.1m) max 4” x 6-5/8” horizontal length = 40’ ( 2.2m) Figure 7.4, Natural Gas and Propane 4” x 6-5/8” Combination Venting 30 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 31: 800-1 Series Direct Vent Termination Kit(S)

    1” (25mm) top, bottom, and side clearances to the exterior wall, and seal. (OPTIONAL) insulate the wall-pass through with any unfaced insulation products listed as non-combustible per ASTM E 136. #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 31...
  • Page 32: Fireplace Set Up

    Reinstall valve access cover, using screws previously removed. Reinstall safety barrier. HINGE SCREW SECURING VALVE TO ACCESS COVER (1 EACH SIDE) HANDLE LOCATION Figure 8.1, Glass Frame Assembly Removal and Installation 32 FIREPLACE SET UP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 33: Glass Media

    Do not block pilot assembly. Save any unused media for later use. DO NOT BLOCK THIS AREA Figure 8.2, Pilot Assembly Area #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SET UP 33...
  • Page 34: Control Board Removal And Installation

    11. Reconnect electrical power. 12. Verify proper glass media placement, operation of fireplace, and any electrical components. Figure 8.3, Control Board Removal and Installation 34 FIREPLACE SET UP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 35: Electrical Information

    This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with Figure 9.1, Wiring Schematics #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION 35...
  • Page 36: Sl42-028 Optional Fan Kit

    See wiring schematic on previous page. 10. Reinstall the glass frame assembly and safety barrier. Figure 9.2, Steps 3 and 4 Figure 9.3, Steps 5 through 9 36 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 37: Operating Instructions

    This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 37...
  • Page 38: Setup Proflame

    Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned off, provided CPI mode is turned on. 38 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 39: Ifc Module Ignition Sequence

    Red LED Indicator will blink (3) times in intervals. • Verify gas is turned on. • Verify sensor is not shorted. • Follow Section 10.2 Initialize the Control System. #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 39...
  • Page 40: Remote Control Operation

    LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. 40 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 41 ‘ON’ or ‘OFF’ . Verify all (3) AAA batteries are installed in the remote control. Remove (1) AAA battery. #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 41...
  • Page 42 A single ‘beep’ will confirm reception of the command. 10.9.9.1 Deactivate Light Kit Modulation Verify all (3) AAA batteries are installed in the remote control battery bay. Remove (1) AAA battery. 42 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 43: Adjustment

    (A) to verify the tap is completely sealed. Manometer should read no pressure. 11.1.2 Manifold Pressure Test (A) INLET PRESSURE (B) MANIFOLD PRESSURE TAP Figure 11.1, Pressure Check Taps #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 43...
  • Page 44: Flame Appearance Adjustment

    Venturi settings(s) closed too far. Open venturi(s) slightly OR gas pressure too high - check manometer settings Figure 11.2, Burner Venturi Figure 11.3, Flame Appearance and Characteristics 44 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 45 Reinstall termination access panel by inserting tabs in panel into slots in baffle. Secure with (2) screws previously removed. Reinstall all components previously removed. #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 45...
  • Page 46: Troubleshooting

    Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. 46 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 47 Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 47...
  • Page 48: Maintenance

    Qualified Service Person Performed by: Annually Frequency: Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. 48 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 49: Burner And Pilot System

    Figure 13.2, Pilot and Burner Correct Flame Appearance safety system. It must de-energize the safety shutoff in no more than (30) seconds. BURNER ORIFICE BURNER PORTS Figure 13.1, Burner System #SLA-36 R.11 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE 49...
  • Page 50: Replacement Parts List

    Manual Gas Shut-off Valve 700-203 Beveled Screen Front SL36-BSF Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 SLA-36 50 REPLACEMENT PARTS LIST Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SLA-36 R.11 February 2020...
  • Page 51: Limited Lifetime Warranty

    • All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.

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