kozy heat Sla-42 Installation And Operation Manual
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kozy heat Sla-42 Installation And Operation Manual

Direct vent linear fireplace
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See also: Operation & Installation Manual
INSTALLATION AND OPERATION MANUAL
DIRECT VENT LINEAR FIREPLACE
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE
This appliance may be installed in an aftermarket permanently located,
manufactured home (USA only) or mobile home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING: If the information in these instructions is not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity
—
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier
instructions.
◙ If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
www.kozyheat.com
.
Report No. 216-S-36-6.5
August 2011
SLA-42-REV-01

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  • Page 1 — Installation and service must be performed by a qualified installer, service agency or the gas supplier. WARNING HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. Report No. 216-S-36-6.5 August 2011 SLA-42-REV-01 www.kozyheat.com...

  • Page 2: Introduction And Homeowner Reference Information

    Please retain this owner‟s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION VENTING (cont.) Introduction and Homeowner Reference Information Elbows CONTENTS Horizontal & Vertical Combination Venting Illustrations Table of Contents #800 Series Flex Vent Installation Instructions 23-24 SAFETY INFORMATION Termination Vent Cap Location Safety Information Vent Termination Clearances FEATURES LIGHT KIT Features...

  • Page 4: Safety Information

    SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88-2009 / CSA 2.33-2009 “VENTED GAS FIREPLACE HEATERS” and Testing Method for Measuring Annual Effiency, CSA P.4.1-09 / CGA 2.17-M91 (R2009) by OMNI-Test Laboratories, Portland, OR. This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Codes, CSA B149.1 Installation and repair should be done only by a qualified service person.

  • Page 5: Features

    FEATURES STANDARD FEATURES High efficiency High quality lifetime glass 44-5/16” x 17-5/8” (1141mm x 448mm) IPI control system with remote control Engineer-designed burner system Curved black firebox liner Light Kit Minnesota Energy Code compliant to 50 pascals SAFETY FEATURES Each unit factory tested! Tested by OMNI - Test Laboratories Sealed combustion chamber Intermittent or Standing pilot ignition...

  • Page 6: Commonwealth Of Massachusetts Information

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...

  • Page 7: Specifications

    SPECIFICATIONS FIREPLACE DIMENSIONS FIREPLACE DESCRIPTION Height Width Back Width Depth Opening Glass Frame Top Stand-off Back to vent Width Height Height center DIMENSIONS INCHES 30-9/16 16-3/8 45-7/16 18-3/4 7-3/4 7-5/16 MILLIMETERS 1271 1271 1154 All stand-off brackets must be attached to fireplace. Do not remove. Top stand-off brackets are not load bearing. Non-combustible zone: Top stand-offs provide 7-3/4”...

  • Page 8: Components List

    SPECIFICATIONS COMPONENTS LIST PART NUMBER DESCRIPTION SL42-600-IPI Control Board Assembly 700-203 Manual Gas Shut-off Valve SL42-135 Burner Assembly SL42-BLK Light Kit SL42-057T Glass Frame Assembly OCK-A47L-I-SL42-PSE LP Conversion Kit 700-208 Remote Control 600-002 Double Receptacle Assembly 942-085 5” Restrictor Plate SL42-HHS Horizontal Vent Heat Shield ADDITIONAL COMPONENTS REQUIRED...

  • Page 9: Placement Clearance Requirements

    Most TV manufacturers specify in their instructions that a TV should not be installed on, near, or above a heat source. Television location rests solely on the homeowner and Hussong Manufacturing will not be held liable for any adverse affects on a TV located near a Kozy Heat Fireplace that may be caused by heat.

  • Page 10: Fireplace Preparation

    FIREPLACE PREPARATION STAND-OFF / STAND-OFF HEAT SHIELD ASSEMBLY & INSTALLATION Top and back stand-off brackets must be formed and attached prior to positioning fireplace into framed opening. Top stand-offs provide 7-3/4” (197mm) minimum clearance to header. Use only non-combustible material in this area for entire WARNING width of fireplace.

  • Page 11: Nailing Flange Assembly & Installation

    FIREPLACE PREPARATION NAILING FLANGE ASSEMBLY & INSTALLATION Remove (4) nailing flanges from fireplace sides. With the 1/2” (13mm) long stand-offs on nailing flanges facing away from fireplace, align nailing flange with holes on outside corners of fireplace. Secure with screws (provided in components packet) through slots in nailing flanges. Bend perforation on nailing flange until parallel with fireplace face.

  • Page 12: Framing

    FRAMING WALL ENCLOSURE ROUGH OPENING Determine whether wall surface will be flush with fireplace face (wall and fireplace face will be covered with non-combustible material such as tile) or, framing will be flush with fireplace face, which results in a flat wall appearance. Header and top framing studs must be rotated.

  • Page 13: Vertical Terminations

    FRAMING Determine exact position of your fireplace, including hearth height, width, and depth, (if applicable). If possible, place fireplace in such a manner that vent termination will be placed between two studs, eliminating the need for additional framing. If masonry is to be used (optional), prepare necessary foundation for the masonry load. When masonry construction is being used, a lintel must be used over top of fireplace to support the added weight.

  • Page 14: Facing And Finishing

    FACING AND FINISHING This fireplace was designed to accommodate non-combustible facing material up to 1/2” (13mm) thick. Install non-combustible facing material up to facing flange surrounding the glass frame assembly. Do not apply any material beyond this point. The glass frame assembly must be removable.

  • Page 15: Typical Installation Options

    TYPICAL INSTALLATION OPTIONS Kozy Heat wall pass-thru (#800-WPT or #800-WPT2) must be used on all horizontal vent runs. Follow instructions on page 19 of this installation manual. IMPORTANT The horizontal heat shield included with this fireplace must be installed when incorporating minimum horizontal venting.

  • Page 16: Glass Frame Assembly Removal / Installation

    GLASS FRAME DO NOT OPERATE THIS FIREPLACE WITH THE GLASS FRONT REMOVED, CRACKED OR BROKEN. WARNING REPLACEMENT OF THE GLASS SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON. REMOVE GLASS FRAME ASSEMBLY Open valve access cover by lifting front up, rotating towards glass frame.

  • Page 17: Optional Fan Kit Installation

    OPTIONAL FAN KIT INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES. WARNING THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE.

  • Page 18: Gas Line Connection

    GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit, is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas. The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in ATTENTION accordance with the requirements of the ANSI Z223.1 installation code.

  • Page 19: Venting

    1 inch (25mm) 1 inch (25mm) ALL APPROVED VENTING Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114mm) - 6-1/2” (165mm) wall thickness), IMPORTANT or #800-WPT2 (6-1/2” (165mm) -12-1/2” (318mm) wall thickness) must be used on all horizontal vent runs. The horizontal heat shield included with this fireplace must be installed when incorporating minimum horizontal venting. This applies to Nat.

  • Page 20: 800-Wpt Wall Pass-Thru Installation Instructions

    WARNING MAINTAIN ALL CLEARANCES AS STATED IN THIS INSTALLATION MANUAL. If using Kozy Heat series flexible vent system, remove inner ring on each wall pass-thru section with a tin snips. IMPORTANT This will provide adequate room for the flexible vent system.

  • Page 21: Horizontal Min. / Max. Venting Illustrations

    This applies to Nat. and LP minimum horizontal venting configurations. IMPORTANT Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114mm) - 6-1/2” (165mm) wall thickness), or #800-WPT2 (6-1/2” (165mm) -12-1/2” (318mm) wall thickness) must be used on all horizontal vent runs. Flame height and appearance will vary depending upon venting configuration and type of fuel used.

  • Page 22: Vertical Vent System Clearances

    VENTING VERTICAL VENT SYSTEM CLEARANCES BOTTOM SIDES ALL APPROVED VERTICAL PIPE 1 inch (25mm) 1 inch (25mm) 1 inch (25mm) VERTICAL TERMINATIONS NOTE Horizontal Vent Heat Shield is not used on vertical venting configurations. MIN. / MAX. VERTICAL VENTING TERMINATION CAP APPLIES TO NAT AND LP INSTALLATIONS: MINIMUM: 2ft.

  • Page 23: Elbows

    The horizontal vent heat shield must be installed when using a 90-degree elbow to horizontally position the vent system. Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114mm) - 6-1/2” (165mm) wall thickness) or, #800-WPT2 (6-1/2” (165mm) - 12-1/2” (318mm) wall thickness), must be used on all horizontal vent runs.

  • Page 24: Series Flex Vent Installation Instructions

    IF TERMINATING AGAINST VINYL SIDING, A VINYL SIDING PROTECTOR, INCLUDED WITH #844 AND #845 DIRECT VENT KITS, MUST BE USED. FOLLOW INSTRUCTIONS INCLUDED. The Kozy Heat wall pass-thru, part #800-WPT or #800-WPT2, must be used on all horizontal vent applications regardless of IMPORTANT which vent system you are using.
  • Page 25 VENTING FLEXIBLE #800 SERIES cont. TERMINATION BOX SLOTS IN EXTERIOR WALL PLATE 5” FLEX PIPE COLLAR 5” PIPE ON FIREPLACE OR EXTENSION KIT 8” FLEX PIPE COLLAR 8” PIPE ON FIREPLACE OR EXTENSION KIT VINYL SIDING PROTECTOR (not shown) INTERIOR FIRESTOP Bend tabs up before attaching 8”...

  • Page 26: Termination Vent Cap Location

    TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.

  • Page 27: Vent Termination Clearances

    VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99...

  • Page 28: Light Kit

    LIGHT KIT If converting to LP (propane) gas, do so now before installing light kit components. ATTENTION Follow instructions included with conversion kit. CAUTION Disconnect all electric power from fireplace before performing this task. NOTE To avoid damage and prolong the life of halogen bulbs, never touch with bare hands. Always use a soft cloth when handling. Remove glass valance assembly.

  • Page 29: Control Board Removal

    CONTROL BOARD REMOVAL / INSTALLATION If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before CAUTION removing any components. DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET (LOCATED UNDER CONTROL BOARD) IN PLACE. WARNING IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

  • Page 30: Wiring Schematics

    WIRING SCHEMATICS THIS SYSTEM REQUIRES ELECTRICITY (120 V) AND / OR BATTERIES TO OPERATE. IMPORTANT USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. THIS SYSTEM IS GROUND TO FIREBOX CHASSIS. Figure 29a PAGE 29...

  • Page 31: Valve And Pilot Assembly Components

    VALVE & PILOT ASSEMBLY COMPONENTS PILOT IGNITER FLAME SENSOR PILOT ASSEMBLY PILOT INTERNAL SOLENOID CONNECTION OUTLET (MANIFOLD) PRESSURE SCREW LOW LIMIT SCREW VALVE STEP MOTOR STEP MOTOR WIRE HARNESS MAIN VALVE INTERNAL SOLENOID CONNECTION PILOT ADJUSTMENT SCREW INLET PRESSURE SCREW GAS VALVE Figure 30a PAGE 30...

  • Page 32: Control Module Components

    CONTROL MODULE COMPONENTS LEARN BUTTON VALVE STEP MOTOR TERMINAL COMMUNICATION LINK TO EXTENSION MODULE AC ADAPTOR CONNECTION MAIN CONTROL MODULE CONTINUOUS PILOT ON/OFF SWITCH REMOTE ON/OFF SWITCH „S‟ SENSOR PILOT CONNECTION „I‟ IGNITER PILOT CONNECTION NON-OPERATIONAL BACK-UP BATTERY PACK COMMUNICATION LINK TO LIGHT KIT COMMUNICATION LINK TO CONTROL MODULE...

  • Page 33: Remote Control Components

    REMOTE CONTROL INFORMATION THERMOSTAT MODE ICON MANUAL ON / OFF BATTERY LIFE ICON ROOM TEMPERATURE SET TEMPERATURE (visible only in THERMO MODE) FAN SPEED LIGHT LEVEL CONTINUOUS PILOT CHILD PROOF ICON FLAME HEIGHT Figure 32a PAGE 32...

  • Page 34: Ipi Information

    IPI INFORMATION ELECTRICAL WARNING / INFORMATION: Electrical wiring must be installed by a licensed electrician. Do NOT wire 120V to wall switch. Uninterrupted or continuous power is required at all times in IPI systems EXCEPT when using battery back-up. Incorrect wiring will override IPI safety lockout and may cause an explosion. Disconnect 120V before servicing.

  • Page 35: Remote Control Operation

    REMOTE CONTROL OPERATION INITIAL SET-UP: Plug Extension Module and AC Adaptor into receptacles. Install (4) AAA batteries into battery compartment of Backup Battery Pack, making sure batteries are installed in proper direction. Position between valve and front of stove. A Velcro strip has been attached to help secure in place. The Hand Held Remote operates on (2) 1.5V AAA batteries.
  • Page 36 REMOTE CONTROL INFORMATION cont. MANUAL MODE: T h i s r e m o t e c a n b e m a n u a l l y o r t h e r m o s t a t i c a l l y o p e r a t e d . Press MODE button for manual ON.
  • Page 37 REMOTE CONTROL INFORMATION cont. THERMO (THERMOSTAT) MODE: This remote feature allows you to thermostatically control the fireplace when hand held remote is set to THERMO mode. Set Temperature Range: 45˚F (7˚C) to 90˚F (32˚C). Set remote to THERMO mode by pressing MODE button. The smaller SET window of numbers appears on the LCD screen.

  • Page 38: Lighting And Shutdown Instructions

    LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE OPERATING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING WARNING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. 1. This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. 2.
  • Page 39 LIGHTING AND SHUTDOWN (cont.) OPERATING INSTRUCTIONS Read safety information on previous page and front STOP! cover of this manual before continuing. Turn off all electric power to the appliance. This appliance is equipped with an ignition device which Power OFF ATTENTION automatically lights the pilot.

  • Page 40: Pressure Testing

    PRESSURE TESTING Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure IMPORTANT tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. Refer to page 17 for proper NAT and LP manifold pressures. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½...

  • Page 41: Error Codes

    ERROR CODES IGNITION SAFETY: Protection for Ignition System Error Code: One beep every one second. Description of Fault: Warns users if pilot is not successfully ignited in 60 seconds. How to Clear: Press MODE button to OFF then to ON to re-attempt ignition. What to Check: Ensure gas supply is turned on.

  • Page 42: Finalizing The Installation

    FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment .

  • Page 43: Restrictor Troubleshooting / Installation After Termination Completion

    FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or removed. TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY WARNING ADJUSTMENTS AND / OR INSTALLATIONS.

  • Page 44: Maintenance

    MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials.

  • Page 45: Troubleshooting

    TROUBLESHOOTING MAIN CONTROL MODULE WILL NOT LEARN TRANSMITTER Ensure REMOTE/OFF switch on side of main control module is set to REMOTE. Make sure batteries in both the hand held remote and backup battery pack are installed in the proper direction and are not drained. Verify hand held remote indicates a signal is being sent.
  • Page 46 TROUBLESHOOTING MAIN FLAME WILL NOT LIGHT Verify gas supply is turned on. Ensure pilot flame will ignite. If not, see pilot flame troubleshooting on previous page. Make sure white cap leads marked MAIN from module are securely connected to terminals marked MAIN on valve body. Make certain pilot flame is in contact with flame rectification sensor on pilot assembly.

  • Page 47: Conversion Kit Instructions

    CONVERSION KIT INSTRUCTIONS #OCK-A31N-I-SL42-PSE NAT GAS CONVERSION KIT / #OCK-A47L-I-SL42-PSE LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing WARNING property damage, personal injury or loss of life.
  • Page 48 CONVERSION KIT INSTRUCTIONS GAS TYPE CONVERSION: PRESSURE REGULATOR CAP Press and hold Learn Button on Main Control Module for 20 seconds (access hole on right hand side of outer wrap). A beep will be heard letting you know the procedure has been completed.

  • Page 49: Optional #970 Heat Duct Kit Installation

    #970 HEAT DUCT KIT INSTRUCTIONS CAUTION Read and follow instructions carefully prior to and during installation of this optional heat duct kit INSTALLATION OF THIS DUCT KIT & ELECTRICAL WIRING MUST BE PERFORMED BY A QUALIFIED SERVICE PERSON AND IN ACCORDANCE WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE, ANSI/ WARNING NFPA 70, OR THE CANADIAN ELECTRICAL CODE, CSA C22.1.
  • Page 50 #970 HEAT DUCT KIT INSTRUCTIONS PREPARE THE FIREPLACE Remove one 6" diameter knock-out located at top of fireplace. If both heat ducts will be used, remove both knock-outs. Bend 3 tabs up & out far enough to allow duct collar & duct pipe installation. For each 6”...
  • Page 51 #970 HEAT DUCT KIT INSTRUCTIONS INSTALL REGISTER MOUNTING FRAME, JUNCTION BOX, RUN WIRING Register mounting frame and fan housing are designed to fit between 2” x 4” stud walls, 16” (406mm) on center. Additional framing is required if larger opening exists. Fan motor on heat duct kit may be on opposite side of fan shown in photos.
  • Page 52 #970 HEAT DUCT KIT INSTRUCTIONS RUN DUCT PIPE Run duct pipe to register location. If oval pipe will be used in conjunction with 6” (152mm) round duct pipe, shape round duct pipe to fit outside oval duct pipe. Secure with screws provided. If oval duct pipe has not been used, shape 6”...

  • Page 53: Replacement Parts List

    REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. CONTROL BOARD AND PARTS SL42-600-IPI SLA-42 IPI Control Board - Nat Gas 700-751 Battery Back-up with (4) AA Batteries SL42-601-IPI SLA-42 IPI Control Board - LP Gas...

  • Page 54: Warranty

    Failure to do so may result in delayed warranty coverage and submission of proof of purchase will be required. Hussong Manufacturing Co., Inc. warranties to the original purchaser of this Kozy Heat Fireplace, that it is free of defects in materials and workmanship at the time of manufacture.

  • Page 55: Warranty

    LIFETIME WARRANTY PAGE 54...

This manual is also suitable for:

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