Fuel Gauge/Hour Meter Removal; Fuel Gauge/Hour Meter Installation; Key Switch; Testing The Key Switch - Club Car Carryall 1500 2016 Maintenance And Service Manual

ELECTRICAL COMPONENTS: DIESEL
VEHICLES

FUEL GAUGE/HOUR METER REMOVAL

1. Disconnect battery. See Side-Post Battery: Disconnecting the Battery – Gasoline/Diesel Vehicles on page
1-3.
See Top-Post Battery: Disconnecting the Battery- Gasoline/Diesel Vehicles on page 1-4.
2. Raise the hood.
3. Disconnect the wires from the fuel gauge/hour meter (2) (Figure 14-6, Page 14-6).
4. Remove the mounting clip (3) that secures the gauge/meter. Alternate pulling the lower and upper tabs away from
the gauge housing to remove clip. Pull gauge/meter from the instrument panel.

FUEL GAUGE/HOUR METER INSTALLATION

1. Install a new fuel gauge/hour meter (2) into the hole in the instrument panel until the flange seats against the
instrument panel (Figure 14-6, Page 14-6).
2. Force the mounting clip (3) onto the back of the fuel gauge/hour meter until fully seated.
3. Connect the wires to the fuel gauge/hour meter. See Wiring Diagram on page 12-7.
4. Coat the terminals with Battery Terminal Protector Spray (CC P/N 1014305).
5. Lower and secure the hood.
6. Connect battery. See Side-Post Battery: Connecting the Battery – Gasoline/Diesel Vehicles on page 1-4.
See Top-Post Battery: Connecting the Battery- Gasoline/Diesel Vehicles on page 1-4.

KEY SWITCH

See General Warnings, Section 1, Page 1-2.

TESTING THE KEY SWITCH

See Test Procedure 4 – Key Switch (Starter Circuit) on page 12-15. Also see Test Procedure 5 – Key Switch
(ON Position) on page 12-16 and Test Procedure 6 – Key Switch (Glow Plug Circuit) on page 12-17.

KEY SWITCH REMOVAL

1. Turn the key switch (6) OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect battery. See Side-Post Battery: Disconnecting the Battery – Gasoline/Diesel Vehicles on page
1-3.
See Top-Post Battery: Disconnecting the Battery- Gasoline/Diesel Vehicles on page 1-4.
3. Raise the hood.
4. From under the hood, remove the multi-pin connector from the key switch.
5. Reach under the instrument panel to hold the key switch and remove the key switch nut (7) (Figure 14-6, Page
14-6). Pull the key switch, with spacer (8), from the back side of the instrument panel.

KEY SWITCH INSTALLATION

1. Place spacer on key switch and reverse the removal procedure to install switch in the instrument panel. Tighten
the key switch nut firmly.
2. From under the hood, connect the multi-pin connector to the key switch.
3. Lower and secure the hood.
2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
14
Key Switch
Page 14-7