Relay Removal; Relay Installation; Neutral Switch; Testing The Neutral Switch - Club Car Carryall 1500 2016 Maintenance And Service Manual

13

Neutral Switch

RELAY REMOVAL

1. Disable the vehicle. See Disabling the Vehicle on page 1-3.
2. Remove the electrical component cover.
3. Remove the relay from the multi-pin connector.

RELAY INSTALLATION

1. Insert the relay into the multi-pin connector. See following NOTE.
NOTE: The relay contacts are keyed to ensure that the relay can only be installed in the correct orientation. If the
relay is not easy to insert, rotate the relay until the correct contact orientation is obtained.
2. Replace the electrical component cover.
NEUTRAL SWITCH
See General Warnings, Section 1, Page 1-2.
The neutral switch (1) is located on the transmission housing (Figure 13-2, Page 13-1).

TESTING THE NEUTRAL SWITCH

See Test Procedure 15 – Neutral Switch (Transmission) on page 11-24.

NEUTRAL SWITCH REMOVAL

1. Disable the vehicle. See Disabling the Vehicle on page 1-3.
2. Disconnect the two-pin connector between the neutral switch and the wire harness.
3. Use a wrench to loosen and remove the neutral switch from the transmission housing.

NEUTRAL SWITCH INSTALLATION

1. Install the neutral switch to the transmission housing. Tighten the hardware to 20.5 ft-lb (27.8 N·m).
2. Connect the two-pin connector between the neutral switch and the wire harness.
3. Connect battery and spark plug wire(s). See Side-Post Battery: Connecting the Battery – Gasoline/Diesel
Vehicles on page 1-4.
See Top-Post Battery: Connecting the Battery- Gasoline/Diesel Vehicles on page 1-4.

CARBURETOR SOLENOID

See General Warnings, Section 1, Page 1-2.
The carburetor solenoid is located on the bottom of the carburetor.
Page 13-2 2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
ELECTRICAL COMPONENTS: GASOLINE
VEHICLES