Front Differential; Front Differential Removal - Club Car Carryall 1500 2016 Maintenance And Service Manual

DRIVETRAIN COMPONENTS
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Figure 17-5 Apply Anti-Seize to Splined Ends
2. Install the half shaft into the front differential. Advance the half shaft until the compression ring seats into the
groove inside the differential housing.
3. Lift the wheel hub and upper A-frame. Slide the half shaft spindle into the wheel hub and insert the camber
adjustment bar into the lower A-frame slot.
4. Loosely secure the flanged bolts and new square nuts to the camber adjustment bar and lower A-frame (Figure
17-2, Page 17-2).
5. Install a large washer and new nut on the half shaft spindle and wheel hub. Finger-tighten the hardware.
6. Install the front caliper and disc on the upright.
7. Secure the lower shock absorber mount to the upper A-frame with new flanged-head bolts and locknuts. Tighten
the hardware to 22 ft-lb (30 N·m).
8. Secure the top shock absorber mount to the flanged brackets on the frame with a new flanged-head bolt and
flanged locknut. Tighten the hardware to 73 ft-lb (99 N·m) (Figure 17-1, Page 17-2).
9. Install the tire and wheel and finger-tighten the lug nuts.
10. Repeat steps 1 through 9 for the remaining half shaft and wheel.
11. Lower the front of the vehicle.
12. Use a crisscross pattern to tighten the lug nuts on both front wheels to 85 ft-lb (115 N·m).
13. Tighten both spindle locknuts to 150 ft-lb (203 N·m).
14. Adjust the front wheel camber. See Camber Adjustment, Section 7, Page 7-17.
15. Connect battery. See Side-Post Battery: Connecting the Battery – Gasoline/Diesel Vehicles on page 1-4.
See Top-Post Battery: Connecting the Battery- Gasoline/Diesel Vehicles on page 1-4.

FRONT DIFFERENTIAL

FRONT DIFFERENTIAL REMOVAL

See General Warnings, Section 1, Page 1-2.
1. Disconnect battery and spark plug wire(s) (gasoline vehicles only). See Side-Post Battery: Disconnecting
the Battery – Gasoline/Diesel Vehicles on page 1-3.
See Top-Post Battery: Disconnecting the Battery- Gasoline/Diesel Vehicles on page 1-4.
2. Loosen the lug nuts on both front wheels.
3. Remove the rubber spindle nut covers from both front wheels.
2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
17
Front Differential
Page 17-3