Epever UPower-HI Series User Manual

Epever UPower-HI Series User Manual

Inverter/charger
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Inverter/Charger
User Manual
UP2000-HM6021 / UP2000-HM6022
UP3000-HM5041 / UP3000-HM5042
UP3000-HM8041 / UP5000-HM8042
UP3000-HM10021 / UP3000-HM10022

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Summary of Contents for Epever UPower-HI Series

  • Page 1 Inverter/Charger User Manual UP2000-HM6021 / UP2000-HM6022 UP3000-HM5041 / UP3000-HM5042 UP3000-HM8041 / UP5000-HM8042 UP3000-HM10021 / UP3000-HM10022...
  • Page 2: Table Of Contents

    Contents Safety Instructions ..............1 1 General Information .............. 4 1.1 Overview ..................4 1.2 Identification of parts ..............5 1.3 Naming rules ................8 1.4 Connection diagram ..............8 2 Installation Instructions ............10 2.1 General installation notes ............10 2.2 Before installation ...............
  • Page 3: Safety Instructions

    Safety Instructions Please reserve this manual for future review. This manual contains all the instructions for safety, installation, and operation of the UPower-Hi series inverter/charger (below referred to as the inverter/charger). 1. Explanation of symbols Please read related literature accompanying the following symbols to enable users to use the product efficiently and ensure personal and property safety.
  • Page 4 3. Professional and technical personnel is allowed to do  Install the inverter/charger to a specified location;  Conduct trial operations for the inverter/charger;  Operate and maintain the inverter/charger. 4. Safety cautions before installation  When you receive the inverter/charger, check whether there is any damage that occurred in transportation.
  • Page 5 temperature would be very high. Please do not touch it.  When the inverter/charger is working, please do not open the inverter/charger cabinet to operate.  When eliminating the faults or disconnecting the DC input, turning off the inverter/charger's switch, then carry out the operation after the LCD screen is completely OFF.
  • Page 6: General Information

    1 General Information 1.1 Overview UPower-Hi, an upgrade hybrid inverter charger, supports utility charging, oil generator charging, solar charging, utility output, inverter output, and energy management. The DSP chip in the product with an advanced control algorithm brings high response speed and high conversion efficiency. In addition, this product adopts an industrial design to ensure high reliability and features multiple charging and output modes.
  • Page 7: Identification Of Parts

     Self-learning SOC display function  Multiple LED indicators to dynamic display the status  AC OUT button to control the AC output directly  4.2 inch LCD to monitor and modify system parameters  Remote temperature compensation for batteries ...
  • Page 8 ❶ ❿ Utility input terminal RTS interface ② Dry contact interface ❷ ⓫ AC output terminal ❸ ⓬ Terminal covers RBVS interface ❹ ⓭ Mounting holes (4 Total) Cable hole ❺ Battery negative input terminal RS485 interface(DB9 female, with ⓮ ③...
  • Page 9 Definition Definition +5VDC RS485-A +5VDC RS485-A RS485-B RS485-B Please refer to the "BMS Lithium Battery Protocols & Fixed ID Table" or contact our technical supporters for the currently supported BMS manufacturers and the BMS CAUTION parameters. ② Dry contact interface ...
  • Page 10: Naming Rules

    DB9 pin definition for other types UP-Hi series: Definition Definition RS485-A RS485-B +5VDC 1.3 Naming rules Instructions: Functions Product Model Suffix Anti-surge and anti-reverse RTU connection   No (Regular models)     NLDC 1.4 Connection diagram  No battery mode...
  • Page 11  Battery mode Supported battery types:AGM、GEL、FLD、LFP8/LFP15/LFP16、LNCM7/LNCM14 AC loads shall be determined according to the output power of the inverter/charger. The load exceeding the maximum output power may damage the inverter/charger. WARNING  For different battery types, confirm the relevant parameters before power on. ...
  • Page 12: Installation Instructions

    2 Installation Instructions 2.1 General installation notes  Read all the installation instructions carefully in the manual before installation.  Be very careful when installing the batteries. Please wear eye protection when installing the open-type lead-acid battery, and rinse with clean water in time for battery acid contact. ...
  • Page 13  User manual 1ps  Included accessories 1pcs(Details refer to the "Accessories list" file shipped with the inverter/charger.) 2.2.2 Prepare modules Battery  Recommended wire size of the battery and the circuit breaker is as below. Model Battery wire size Circuit breaker Ring terminal UP2000-HM6021...
  • Page 14  Making the connection wire of the AC load: Strip the AC load connection wires (3 pcs) for about 10 mm. Symbols Abbreviation Name Color LINE Live wire Brown/black Neutral Neutral line Blue — Ground line Yellowish green PV modules ...
  • Page 15: Determine The Installation Position

    Step5: Unscrew the nut of the MC4 male terminal, insert the inner core into the MC4 terminal, and screw the nut. Step6: Strip one end of the PV module negative wire for about 5mm, and press the exposed wire to the inner core of the MC4 female head, as shown below: Step7: Tight press the copper wire and the MC4 female head's inner core with a plier and ensure the connection is secure.
  • Page 16: Install The Inverter/Charger

    Step2: Mark the installation position with the mounting plate 1. The distance between the two mounting holes is 300mm. Step3: Rotate the direction of mounting plate 1 and plate 2, install them again. 2.4 Install the inverter/charger Risk of explosion! Never install the inverter/charger in a sealed enclose with flooded batteries! Do not install the inverter/charger in a confined area where the battery gas WARNING can accumulate.
  • Page 17: Wiring

    Step1: Determine the installation location and heat-dissipation space. The inverter/charger requires at least 20cm of clearance right and left and 50cm of clearance above and below. Step2: According to the installation position marked with the mounting plate 1, drill two M10 holes with an electric drill.
  • Page 18 Remove the inverter/charger cover Remove the screws beside the inverter/charger with a screwdriver, as shown below: Connect the battery A circuit breaker must be installed on the battery side. For selection, please refer to chapter "2.2.2 Prepare modules ". WARNING ...
  • Page 19 Connect the AC load  Risk of electric shock! When wiring the AC load, please do not close the circuit breaker and ensure that the poles leads are connected correctly.  If utility input exists, the inverter/charger must be connected to the ground terminal.
  • Page 20 Connect the PV modules Risk of electric shock! When wiring the PV modules, please do not close the circuit breaker and ensure that the leads of "+" and "-" poles are connected correctly. WARNING If the inverter/charger is used in an area with frequent lightning strikes, installing an external surge arrester is recommended.
  • Page 21 This interface can be connected to the battery voltage sampling wire to detect the battery voltage accurately. The sampling distance is no longer than 20 meters.  Needs: 3.81-2P terminal 1 pcs Positive and negative(red+, black-) wire 1 pcs each (determine the length and wire size of the connecting wire according to the customer's actual needs.) ...
  • Page 22 and item 20 DOF for details. Connect the RTS interface Category Name Model Picture Included accessory External temperature sensor RT-MF58R47K3.81A Optional accessory Remote Temperature Sensor RTS300R47K3.81A Suppose the remote temperature sensor is not connected to the controller. The default setting for battery charging or discharging temperature is 25 ° C without temperature CAUTION compensation.
  • Page 23  Needs: (Included)CC-RS485-RS485-350mm(Connect the inverter/charger to the BMS-Link converter) (Optional)RS485 communication cable(Connect the lithium battery to the BMS-Link converter. Adjust the cable according to the lithium battery's BMS line sequence) This connection port is only used to connect the BMS-Link converter. For details about the BMS-Link, please refer to BMS-LINK Manual.
  • Page 24: Operating The Inverter/Charger

    Install the cover and secure the screws. 2.6 Operating the inverter/charger Close the circuit breaker of the battery side. Turn the rocker switch on the side of the inverter/charger to the ON state. The inverter/charger generally works when the indicator is ON solid. Ensure that the battery connection is correct and the battery circuit breaker is turned on first.
  • Page 25: Interface

    3 Interface 3.1 Indicator Indicator Color Status Definition No utility input On solid Utility connected, but not charging Green Slowly flashing (0.5Hz) Utility is charging Fast flashing (2.5Hz) Utility charging fault No PV input On solid PV connected, but not charging Green Slowly flashing (0.5Hz) PV is charging...
  • Page 26: Lcd

    1. Browse/Setting Interface: "UP" for page up; "Down" for page down Click(<50ms) 2. Modify parameter values: "UP" to increase the value; "DOWN" to decrease the value 1. Switch the page on the real-time monitoring interface Click(<50ms) 2. Confirm settings Switch between "Real-time monitoring...
  • Page 27 ① Battery capacity ① Battery capacity 60%~80% 40%~60% Symbol ON: Battery with BMS Symbol OFF: Battery without ① Battery capacity Attention:Please follow the 80%~100% BMS control logic to set parameters when the battery with BMS. Load power Load power 8~25%(one cell) 25~50%((two cells)) Load power Load power...
  • Page 28: Operating Mode

    Battery SOC PV input voltage PV input current PV input power PV input capacity Utility input voltage Utility charging input current Utility Utility charging input power Utility input capacity Battery Type LFP8/LFP15/LFP16 LNCM7/LNCM14 AGM/GEL/FLD/LFP/LNCM+USER 3.4 Operating mode 3.4.1 Abbreviation Abbreviation Illustration PV power Load power...
  • Page 29 Note: After selecting this working mode, the output mode is not controlled freely, though it can be set. Details refer to the below instructions. PV power is sufficient (namely, extra energy exists except charging the battery), PV supplies the load as a priority. When PV power is insufficient, the battery supplies the load as a supplement.
  • Page 30 Scenario C: Both PV and utility are available. Input: Solar only Output: Inverter Priority ❶ When P > P , PV charges the Load battery and supplies extra power to the load. (C-1) ❷ ≤ P When P , PV stops charging ...
  • Page 31 ❸ When the battery voltage goes lower than or equal to AON and has not been charged to AOF, the below interfaces show different conditions. ≤ MCC* V When P , the utility supplies the load alone and charges the battery together with the PV.
  • Page 32 Scenario D: PV power is not available, and the utility is available. Output: Inverter Priority Input: Solar only ❶ The battery supplies the load alone. (D-1)   Utility ❷ ≤ V When V , the utility supplies Battery load. Output: Utility Priority Input:...
  • Page 33: Settings

    Output: Un-programmable Input: Solar and PV (D-5)  Utility supplies the load and charges the  battery. Utility 3.4.3 No battery mode  PV supplies the load together with the  Utility utility.  The PV supplies the load alone. ...
  • Page 34 Step2:Press the UP/DOWN button to select the setting item. Step3:Long press the SET/ENTER button to enter the parameter setting interface. Step4:Press the UP/DOWN button to change the parameters. Step5:Press the SET/ENTER button to confirm. Step6:Press the ESC button to exit. Setting items:...
  • Page 35 Solar priority(Default) Charging mode Utility & solar Solar Utility priority(Default) Output mode Inverter priority ℃(Default) Temperature unit ℉ 30S(Default) LCD backlight time 100S(on solid) ON(Default) Buzzer alarm switch User define for the 24V system: 21.6~32.0V Low voltage AGM(Default)/GEL/FLD: 21.6V Step size: long press for 1V, disconnect LFP8: 25.5V short press for 0.1V...
  • Page 36 Step size: long press for 1V, AGM(Default)/GEL/FLD: 43.2V LFP15: 47.8V short press for 0.1V LFP16: 51.0V LCNM14: 51.0V User define for the 24V system: 21.6~32.0V AGM(Default)/GEL/FLD: 25.0V Step size: long press for 1V, LFP8: 26.0V short press for 0.1V LCNM7: 26.0V Low voltage reconnect voltage...
  • Page 37 Equalize charging time 120M(Default) 180M AGM(Default): 29.2V GEL: —— FLD: 29.6V LFP8: 28.2V Equalize LCNM7: 28.9V It cannot be set, which changes depending on the charging boost charging voltage. voltage AGM(Default): 58.4V GEL: -- FLD: 59.2V LFP15: 53.0V LFP16: 56.5V LCNM14: 57.8V AGM(Default): 28.8V User define for the 24V system: 21.6~32.0V...
  • Page 38 User define for the 24V system: 21.6~32.0V AGM(Default)/GEL/FLD: 26.4V Step size: long press for 1V,short press for 0.1V LFP8: 26.4V Boost LCNM7: 26.8V voltage reconnect voltage User define for the 48V system: 43.2~64.0V AGM(Default)/GEL/FLD: 52.8V Step size: long press for 1V,short press for 0.1V LFP15: 49.5V LFP16: 52.8V LCNM14: 53.6V...
  • Page 39 User define for the 48V system: 43.2~64.0V AGM(Default)/GEL/FLD: 64.0V Step size: long press for 1V,short press for 0.1V LFP15: 54.5V LFP16: 58.0V LCNM14: 60.0V User define for the 24V system: 21.6~32.0V Step size: long press for 1V,short press for 0.1V NOTE: The difference between AOF and AON should AGM(Default)/GEL/FLD: 28.0V be larger than or equal to 0.5V, or else the setting...
  • Page 40 User define for the 24V system: 21.6~32.0V AGM(Default)/GEL/FLD: 24.0V Step size: long press for 1V,short press for 0.1V LFP8: 24.0V LCNM7: 24.5V contact voltage User define for the 48V system: 43.2~64.0V AGM(Default)/GEL/FLD: 48.0V Step size: long press for 1V,short press for 0.1V LFP15: 45.0V LFP16: 48.0V LCNM14: 49.0V...
  • Page 41 Above 200AH: long press for 50A, short press for CAUTION: To accurately display the battery capacity, the customer needs to set this item according to the actual battery capacity. Temperatu 3(Default) 0(lithium battery) compensa 0~9(Non-lithium battery) Step size is 1 coefficient temperatu 0℃(Default)
  • Page 42 switched to the utility frequency automatic ally.) Lithium OFF(Default) battery protection enable(sto p charging dischargin g the (Note: After connecting to the BMS successfully, it lithium will be ON status automatically.) battery when the temperatu re is too low) User define for the 24V system: 21.6~32.0V AGM(Default)/GEL/FLD: 30.0V Step size: long press for 1V,short press for 0.1V LFP8: 28.5V...
  • Page 43 LFP15: 49.2V LFP16: 52.4V LCNM14: 53.4V User define for the 24V system: 21.6~32.0V AGM(Default)/GEL/FLD: 24.0V Step size: long press for 1V,short press for 0.1V LFP8: 25.7V Under LCNM7: 26.2V voltage warning voltage User define for the 48V system: 43.2~64.0V AGM(Default)/GEL/FLD: 48.0V Step size: long press for 1V,short press for 0.1V LFP15: 48.2V LFP16: 51.4V...
  • Page 44: Battery Voltage Customized Logic

    0(Default)  Normal BMS comm.: The BMS controllers the UP-Hi charge and discharge. enable  Error BMS comm.: The UP-Hi automatically enters the no-battery mode and display BME. U-1.0(Default) Software It cannot be modified. version NOTE: Detail version refers to the actual display. 3.6 Battery voltage customized logic.
  • Page 45: Battery Discharge Current Limit

    Equalize Charging Voltage=Boost Charging Voltage ≥ Float Charging Voltage>Boost Reconnect Charging Voltage Low Voltage Reconnect Voltage ≥ Low Voltage Disconnect Voltage+0.5V Low Voltage Reconnect Voltage>Low Voltage Disconnect Voltage ≥ Discharging Limit Voltage(21.2V) Under Voltage Warning Reconnect Voltage-0.5V ≥Under Voltage Warning Voltage≥ Discharging Limit Voltage(21.2V) Boost Reconnect Charging Voltage>...
  • Page 46 V—I curve: ≤ UMI or I ≥ BDC+5A, the inverter will be turned off. If the utility is connected, the utility When the V will supply power to the load.
  • Page 47: Protections

    4 Protections Protection Instruction When the charging current of the PV array exceeds its rated current, it will be charged at the rated current. PV limit NOTE: When the charging current exceeds the PV array's rated current, ensure the PV current open-circuit voltage no exceed the "maximum PV open-circuit voltage."...
  • Page 48 Continuance The first time delay for 5s, the second Recover three times time delay for 10s, the third time delay for 15s Inverter/char The inverter/charger will stop charging/discharging when the internal temperature is too high and will resume overheating charging/discharging when the temperature is recovered to normal.
  • Page 49: Troubleshooting

    5 Troubleshooting 5.1 Faults Reference Fault Fault battery Fault Indicator Buzzer frame blink Code Indicator Battery low voltage Flashing Battery over voltage Flashing Battery over discharge Flashing Cell over voltage Flashing Cell low voltage Flashing Cell low temperature Flashing Cell over temperature Flashing Other faults of the battery Flashing...
  • Page 50: Solutions

    Utility frequency Utility fast Alarm On Solid abnormal flashing Inverter fast Output voltage abnormal Alarm On Solid flashing Inverter fast Output short circuit Alarm On Solid flashing Inverter fast Output overload Alarm On Solid flashing PV charge PV over voltage Alarm On Solid fast flashing...
  • Page 51: Maintenance

    6 Maintenance The following inspections and maintenance tasks are recommended at least two times per year for the best performance.  Make sure the inverter/charger is firmly installed in a clean and dry ambient.  Make sure no block on airflow around the inverter/charger. Clear up any dirt and fragments on the radiator.
  • Page 52: Specifications

    7 Specifications Item UP2000-HM6021 UP3000-HM10021 UP3000-HM5041 UP3000-HM8041 Rated battery voltage 24VDC 48VDC Battery input voltage 21.6~32VDC 43.2~64VDC Max. battery charging 100A current Inverter output Continuous output power 2000W 3000W 3000W 3000W Max. surge power(3S) 4000W 6000W 6000W 6000W Output voltage range 110VAC(-3%~+3%), 120VAC(-10%~+3%) Output frequency 50/60±0.2%...
  • Page 53 Max. PV open circuit   250V , 220V voltage MPPT voltage range 60~200V 2000W 3000W 3000W 4000W Max. PV input power (Note: For the curve of Max. PV input power Vs. PV open-circuit voltage, see chapter Appendix1 for details.) Max.
  • Page 54  Only UP-Hi with anti-surge function has the surge current parameter. Item UP2000-HM6022 UP3000-HM10022 UP3000-HM5042 UP5000-HM8042 Rated battery voltage 24VDC 48VDC Battery input voltage 21.6~32VDC 43.2~64VDC Max. battery charging 100A current Inverter output Continuous output 2000W 3000W 3000W 5000W power Max.
  • Page 55 30A) is 40A) Solar charging  500V Max. PV open circuit   450V , 395V  440V voltage MPPT voltage range 80~350V 120~400V 2500W 4000W 4000W 4000W Max. PV input power (Note: For the curve of Max. PV input power Vs. PV open-circuit voltage, see chapter Appendix 1 for details.) Max.
  • Page 56 Net Weight 15kg 19kg 18kg 19kg   At minimum operating environment temperature At 25℃ environment temperature  Only UP-Hi with anti-surge function has the surge current parameter. Environment Parameters Enclosure IP30 Relative humidity < 95% (N.C.) -20℃~50℃ Environment temperature -25℃~60℃...
  • Page 57: Appendix 1 Pv Open-Circuit Voltage V

    Appendix 1 PV open-circuit voltage V input power Detailed PV open-circuit voltage and Max. PV input power is shown as below: Min. PV working Max. PV Model Max. PV open-circuit voltage voltage input power 250V(At minimum temperature) UP2000-HM6021 2000W 220V(25℃) 450V(At minimum temperature) UP2000-HM6022 2500W...
  • Page 58  UP3000-HM5041, UP3000-HM5042, UP3000-HM8041, UP3000-HM10021, UP3000-HM10022  UP5000-HM8042...
  • Page 59: Appendix 2 Disclaimers

    Appendix 2 Disclaimers The warranty does not apply to the following conditions:  Damage is caused by improper use or an inappropriate environment.  Load current/voltage/power exceeds the limit value of the inverter/charger.  Damage caused by working temperature exceeds the rated range. ...
  • Page 60 HUIZHOU EPEVER TECHNOLOGY CO., LTD. Beijing Tel: +86-10-82894896/82894112 Huizhou Tel: +86-752-3889706 E-mail: info@epever.com Website: www.epever.com...

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