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AS-i 3.0 PROFINET Gateway in Stainless Steel With regard to the supply of products, the current issue of the following document is applicable: The General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in...
General notes on safety .................. 8 Disposal ......................8 General ....................9 Product information ..................9 4.1.1 AS-i 3.0 PROFINET Gateway in Stainless Steel ............9 AS-i specification 3.0 ..................10 Specifications ..................11 Technical data ....................11 Installation................... 12 Dimensions ..................... 12 Connections ....................
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AS-i 3.0 PROFINET Gateway in Stainless Steel Table of contents Electrical connection................22 Overview of terminals, indicators and operating elements....... 22 7.1.1 VBG-PN-K20-D, VBG-PN-K20-DMD-EV, VBG-PN-K20-DMD........22 7.1.2 VBG-PN-K20-D-BV ......................23 AS-i bus connection ..................24 Information about the device types ............. 24 AS-i and power supply terminal assignments ..........24 7.4.1...
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AS-i 3.0 PROFINET Gateway in Stainless Steel Table of contents Configuration of AS-i/PROFINET Gateways........41 10.1 Projecting PROFINET network..............41 10.2 Logical slots ....................41 10.2.1 Options ...........................41 10.2.2 32 bytes digital AS-i I/O data (A and B slaves) ............43 10.2.3...
Introduction Introduction Congratulations You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs de- velops, produces and distributes electronic sensors and interface modules for the market of automation technology on a worldwide scale. Before installing this equipment and put into operation, read this manual carefully.
This product was developed and manufactured under observance of the applica- ble European standards and guidelines. Information! A Declaration of Conformity can be requested from the manufacturer. The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a certified quality assurance system that conforms to ISO 9001.
If serious faults occur, stop using the de- vice. Secure the device against inadvertent operation. In the event of repairs, re- turn the device to your local Pepperl+Fuchs representative or sales office. The connection of the device and maintenance work when live may only be car- ried out by a qualified electrical specialist.
AS-i AS-i network Master Tab. 4-1. Function range "AS-i 3.0 PROFINET Gateway in Stainless Steel" AS-i Power24V capable. The devices can be operated directly on a 24V (PELV) power supply. The gateway VBG-PN-K20- DMD-EV is optimized with integrated data coupling coils and adjustable self-resetting fuses for safe use also of powerful 24V power supplies.
AS-i 3.0 PROFINET Gateway in Stainless Steel General AS-i specification 3.0 The AS-i 3.0 gateways already fulfil the AS-i specification 3.0. The previous specifications (2.1 and 2.0) are supported as well. Advanced Diagnostics Diagnostics, which go far beyond the standard diagnostics facilitate the simple detection of the occasionally occurring configuration errors and further irritations towards the AS-i communication.
AS-i 3.0 PROFINET Gateway in Stainless Steel Specifications Specifications Technical data The technical data are placed in the data sheet. Please view the current version on the web page: http://www.pepperl-fuchs.com.
AS-i 3.0 PROFINET Gateway in Stainless Steel Installation Installation Dimensions Warning! Cover the top of the gateway when doing any drilling work above the unit. No particles, especially metal chips, should be allowed to enter the housing, since this could cause a short circuit.
AS-i 3.0 PROFINET Gateway in Stainless Steel Installation Removing To remove, press the holding clamps [2] down using a screwdriver [1], press the unit firmly against the upper rail guide and lift out.
AS-i 3.0 PROFINET Gateway in Stainless Steel Electrical connection AS-i bus connection Blue Brown Blue Brown AS-i- AS-i+ AS-i- AS-i+ 2-conductor AS-i round cable Yellow ASi ribbon cable (Recommended: flexible power cable H05VV-F2x1,5 per DIN VDE 0281) Information! Electrical work is to be performed only by electrical technicians.
AS-i 3.0 PROFINET Gateway in Stainless Steel Electrical connection PROFINET interface LEDs RJ45 socket RJ45 socket LEDs Connection to an Ethernet network is carried out using the one of the two RJ45 sockets on the left housing side (see section <Overview of terminals, indicators and operating elements>).
AS-i 3.0 PROFINET Gateway in Stainless Steel Electrical connection Chip card The configuration is stored in a fixed installed EEPROM and can be overwritten by the chip card. The chip card does not have to be inserted in operation. Warning! Power must always be turned off when removing or inserting the chip card! 7.7.1...
AS-i 3.0 PROFINET Gateway in Stainless Steel Electrical connection CHIPCARD FOUND AS-I DATA WILL BE SYNCHRONIZED From this time on all changes are made both in the device and on the chip card. 7.7.1.4 Data compatible When starting with an empty device (e.g. after a factory reset) a non-empty card...
AS-i 3.0 PROFINET Gateway in Stainless Steel Electrical connection Indicators and operating elements 7.8.1 LED indicators – master The LED’s on the front panel of the device indicate: Power The master is receiving sufficient power. PROFINET Green: PROFINET controller connected (otherwise LED flashes red) config error Configuration error.
AS-i 3.0 PROFINET Gateway in Stainless Steel Electrical connection 7.8.2 Buttons The buttons are used for the following: ⇑ Mode/ Switching between configuration mode and protected operating mode, and saving the current AS-i configuration as the nominal configuration. Set/⇓ Selecting the address of and assigning an address to a slave.
AS-i 3.0 PROFINET Gateway in Stainless Steel Operation in advanced display mode Operation in advanced display mode Information! You will find a description of the display menu in the separate document "Display_Menue".
AS-i 3.0 PROFINET Gateway in Stainless Steel Advanced Diagnostics for AS-i Masters Advanced Diagnostics for AS-i Masters Information! A listing of the individual devices and their range of functions can be found in section <Product information>. The advanced AS-i diagnostics is intended to localize occasionally occurring con- figuration errors and to determine the quality of data transmission on AS-i without using additional diagnostics tools.
AS-i 3.0 PROFINET Gateway in Stainless Steel Advanced Diagnostics for AS-i Masters Displaying the protocol analysis is possible through the AS-i Control Tools softwa- re by using the command "Master | AS-i Diagnostics". Offline Phase for Configuration Errors The AS-i masters with advanced diagnostics offer the possibility to set themsel- ves into the offline phase when a configuration error occurs and thus are able to transition the AS-i network into a safe operational state.
AS-i 3.0 PROFINET Gateway in Stainless Steel Advanced Diagnostics for AS-i Masters 9.4.2 Earth/Ground Fault Detector An Earth/Ground Fault exists when the voltage (Nominal value of =0,5 U .) is outside of the following range: AS-i ≤ U ≤ 90% U...
AS-i 3.0 PROFINET Gateway in Stainless Steel Advanced Diagnostics for AS-i Masters Functions of the new generation of AS-i Gateways The new generation scores with further optimized diagnostics, several additional functions and even greater operating convenience. Information! A listing of the individual devices and their features can be found in section <New...
AS-i 3.0 PROFINET Gateway in Stainless Steel Advanced Diagnostics for AS-i Masters or on a sensor line. Earth fault sen. The menu EFLT Ratio shows the asymmetry of the AS-i network, referenced to ground (see sketch). 100% AS-i + 100%...
AS-i 3.0 PROFINET Gateway in Stainless Steel Advanced Diagnostics for AS-i Masters Maximal: 1,3A current: " 0,3A Current: 0,3A Current limiting " 3,2A 9.5.5 Self-resetting fuses Main menu || SETUP || CURRENT LIMIT || Thanks to self-resetting fuses in the "1 Gateway, 1 power supply for 2 AS-i cir- cuits"...
AS-i 3.0 PROFINET Gateway in Stainless Steel Advanced Diagnostics for AS-i Masters AS-i Power AS-i PWR Supply change 9.5.7 Ethernet diagnostics interface with web server These devices allow diagnostics for both the Gateway and the AS-i networks (in- cluding Safety technology) over Ethernet without additional software. AS-i net- work can be thus a part of a remote maintenance concept.
"PROFINET IO/Other field devices/Gateway/Pepperl+Fuchs AS-interface". Information! The device name of the AS-i 3.0 PROFINET-Gateway is: "". Any PROFINET partici- pant will be identified over this name. That means that every PROFINET participant has to become a precise name with the help of AS-i Control Tools.
AS-i 3.0 PROFINET Gateway in Stainless Steel Configuration of AS-i/PROFINET Gateways 1 = Noise OV 0 = OK 1 = Overvoltage EF 0 = OK 1 = Earth falut Pok 0 = OK 1 = Periphery fault byte 1 Cok 0 = OK 1 = ’Config Error’...
AS-i 3.0 PROFINET Gateway in Stainless Steel Configuration of AS-i/PROFINET Gateways 10.2.3 16 bytes digital AS-i I/O data (A slaves only) Modul: 16 byte digitale I/O (A) Module ident number 0x80000001 Name 16 byte digitale I/O (A) Details 16 bytes digital AS-i I/O data (A slaves only)
AS-i 3.0 PROFINET Gateway in Stainless Steel Configuration of AS-i/PROFINET Gateways Information! For information about I/O data image, refer to the table <Input and Output Data Image>. 10.2.5 4 words analog AS-i input data Modul: 4 words analog E Module Ident...
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AS-i 3.0 PROFINET Gateway in Stainless Steel Configuration of AS-i/PROFINET Gateways 16-bit value 16-bit value D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 word 1 channel 1 word 2 channel 2 word 3...
AS-i 3.0 PROFINET Gateway in Stainless Steel Configuration of AS-i/PROFINET Gateways 10.2.6 4 Words analog AS-i output data Modul: 4 words analog Out Module ident 0x80000006 number Name 4 words analog out Details 4 words analog AS-i output data Category...
AS-i 3.0 PROFINET Gateway in Stainless Steel Configuration of AS-i/PROFINET Gateways 10.4 PROFINET diagnostics Description of the diagnostic data which are sent via the PROFINET diagnostics channel. 10.4.1 Channel error codes chan error error text help text type AS-i configuration error...
AS-i 3.0 PROFINET Gateway in Stainless Steel Configuration of AS-i/PROFINET Gateways 10.5 Safety Control/Status In the fieldbus configuration the designator Safety Control/Status can be added as cyclical data. This is possible both for the integrated Safety Monitor and for 2nd generation Monitors.
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AS-i 3.0 PROFINET Gateway in Stainless Steel Configuration of AS-i/PROFINET Gateways Coding of status bytes Bit [7] status or color no device flashing red at least one device flas- hing red Tab. 10-25. The cyclical output identifier contains the 4 Safety Monitor bits 1.Y1, 1.Y2, 2.Y1 and 2.Y2.
AS-i 3.0 PROFINET Gateway in Stainless Steel Configuration of AS-i/PROFINET Gateways Safety Control Status Length description 14 byte I Safety Ctrl/Status (14 OSSD) 4 byte O 16 byte I Safety Ctrl/Status (16 OSSD) 4 byte O Tab. 10-27. 10.6 Device-specific parameters AS-i Flags Specifies whether the AS-i flags are sent in the PROFINET diagnostic.
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AS-i 3.0 PROFINET Gateway in Stainless Steel Configuration of AS-i/PROFINET Gateways The AS-i PROFINET Gateway saves a list of all AS-i slaves which have triggered a present configuration error. This list can be sent with the PROFINET diagnostic data. Default: Transmission in the PROFINET diagnostic data.
AS-i 3.0 PROFINET Gateway in Stainless Steel System startup using AS-i Control Tools System startup using AS-i Control Tools The Windows based software AS-i Control Tools enables an easy and clear confi- guration of the AS-i network. Information! AS-i Control Tools must be installed first! This way, the device driver is copied into the previous designed folder in AS-i Control Tools and should be recognized automatically.
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AS-i 3.0 PROFINET Gateway in Stainless Steel System startup using AS-i Control Tools Click on a slave to open the dialog window 'slave configuration'. This window enables the user to edit a slave address and to set AS-i para- meters or AS-i configuration data. Additionally, inputs and outputs can be tested.
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AS-i 3.0 PROFINET Gateway in Stainless Steel System startup using AS-i Control Tools Configuring the AS-i network is easily accomplished by first connecting each AS-i slave separately to the AS-i line and setting its address, followed by pressing the button “Store configuration” to store the existing AS-i network in the AS-i master as configuration data.
AS-i 3.0 PROFINET Gateway in Stainless Steel Codes indicated by the display Codes indicated by the display In the basic state of the configuration mode, the addresses of all detected slaves are displayed in two-second intervals. A blank display indicates that the LDS (List of Detected Slaves) is empty, no slaves were detected.
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AS-i 3.0 PROFINET Gateway in Stainless Steel Codes indicated by the display Checksum error in the data menu. "breakpoint": Control III C program in break point. Error while attempting to exit the configuration mode: A slave with address zero exists.
AS-i 3.0 PROFINET Gateway in Stainless Steel Glossary Glossary A/B slave An AS-i slave with extended addressing. The address range of an A/B slave ex- tends from 1A to 31A and 1B to 31B. As the master needs the fourth output data bit for switching between A and B address, A/B slaves only have three output data bits maximum.
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AS-i 3.0 PROFINET Gateway in Stainless Steel Glossary I/O code The first digit of the slave profile, which indicates how many in- and outputs the slave has. A 4I/4O slave has for example a “7”, and a slave with 4 digital inputs a "0".
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AS-i 3.0 PROFINET Gateway in Stainless Steel Glossary ID2 Code, extended ID2 code The ID2 code is set by the slave manufacturer and cannot be changed. The AS-i Association determines the ID2 codes, which are assigned for a particular class of slaves.
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AS-i 3.0 PROFINET Gateway in Stainless Steel Glossary Offline phase In the offline phase all input and output data is reset. This phase is entered after ⇒ the startup of the master, after a AS-i power fail, and during the transition from ⇒...
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AS-i 3.0 PROFINET Gateway in Stainless Steel Glossary AS-i 2.0 slaves do not have extended ID1 and ID2 codes. A 2.1 or 3.0 AS-inter- face master enters in this case an “F” for each of the extended ID1 and ID2...
AS-i 3.0 PROFINET Gateway in Stainless Steel Reference List Reference List 14.1 Manual: “AS-i 3.0 Command Interface“ This Manual contains a detailed description of the AS-i 3.0 Command Interface.