Related Manuals for Pilz PSEN ml b 1.1
Summary of Contents for Pilz PSEN ml b 1.1
- Page 1 PSEN ml b 1.1/2.1/2.2 PSEN ml DHM PSEN sensor technology Operating Manual-1005444-EN-02...
- Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
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Page 3: Table Of Contents
EMC requirements ........................Connection to control systems and evaluation devices ............ Important information........................ Minimum requirements for activation of guard locking ............. Single connection ........................Connection to Pilz evaluation devices ..................Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM 1005444-EN-02... - Page 4 ..............Classification according to ZVEI, CB24I ................Safety characteristic data ..................... Supplementary data ......................19.1 Radio approval.......................... Order reference ........................20.1 System ............................20.2 Installation accessories......................20.3 Cable accessories ........................Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM 1005444-EN-02...
- Page 5 Contents Appendix ..........................EC declaration of conformity ....................Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM 1005444-EN-02...
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Page 6: Introduction
Introduction Introduction Validity of documentation This documentation is valid for the product PSEN ml b 1.1/2.1/2.2 from Version 2.0 together with the actuators PSEN ml DHM. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. - Page 7 Introduction INFORMATION This gives advice on applications and provides information on special fea- tures. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM 1005444-EN-02...
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Page 8: Safety
– EN ISO 13849-1: PL e (Cat. 4 ) EN ISO 14119 – Coding level with actuator PSEN ml b 1.1: low, type 4 – Coding level with actuator PSEN ml b 2.1/2.2: high, type 4 The safety switch may only be used with one of the approved actuators (see... -
Page 9: Safety Regulations
2.2.3 Use of qualified personnel The products may only be assembled, installed, programmed, commissioned, operated, maintained and decommissioned by persons who are competent to do so. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM 1005444-EN-02... -
Page 10: Warranty And Liability
– Keep the substitute actuator in a safe place and protect it from unau- thorised access. – Install substitute actuators as described in Installation [ 31]. – Destroy any used actuators before disposal. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 10 1005444-EN-02... -
Page 11: Overview
PSEN ml DHM down r 1.1 PSEN ml DHM down r 2.1 Device features Safe guard locking for swing gates and sliding gates Safe interlocking (position monitoring) Transponder technology Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 11 1005444-EN-02... - Page 12 The escape release enables manual release of guard locking from inside the danger zone without aids and corresponds to escape unlocking. Actuator with door handles and integrated escape release Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 12 1005444-EN-02...
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Page 13: Function Description
Signal output/diagnostic output Y32 The status of the actuator is output. If a fieldbus module of the SDD is used, the signal output/diagnostic output for the writing of data is activated. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 13 1005444-EN-02... -
Page 14: Activation Of Safety Inputs S31 And S41 (Solenoid Operation)
Maximum time between the rising edges from S31 and S42 4.2.2 Activation without specification of direction The guard locking changes its state when the time between the rising edges from S31 and S41 < 20 ms. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 14 1005444-EN-02... -
Page 15: Safety Device Diagnostics
Operation with passive use of the Safety Device Diagnostics – Safety switch supplies diagnostic data to Safety Device Diagnostics – Activating/deactivating the guard locking is only via the signals S31 and S41 Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 15 1005444-EN-02... - Page 16 [5] Execution of the hazardous machine function is permitted [6] Outputs will be deactivated [7] Guard locking will be deactivated [8] Gate is open [t1] Processing time of guard locking signal = 100 ms Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 16 1005444-EN-02...
- Page 17 [6] Guard locking will be deactivated [7] Gate is open [t1] Processing time of guard locking signal = 100 ms [t2] Time window for changing guard locking status Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 17 1005444-EN-02...
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Page 18: Block Diagram
Auxiliary release The auxiliary release enables guard locking to be opened from the access side to the danger zone. The safety switch has auxiliary releases on three sides. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 18 1005444-EN-02... -
Page 19: Recommissioning
4. Switch the voltage off and then on again. 5. Carry out a function test on the safety switch and actuator. The safety function may only be checked by qualified personnel. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 19 1005444-EN-02... -
Page 20: Prevent Restart
2. Switch the voltage off and then on again. 3. Carry out a function test using the escape release. The safety function may only be checked by qualified personnel. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 20 1005444-EN-02... -
Page 21: Accessories Escape Release
EN ISO 14119. The emergency release enables the manual release of the guard locking without aids from outside the hazardous area. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 21 1005444-EN-02... - Page 22 Function description Legend Escape release stationary Button of the escape release pin Escape release pin Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 22 1005444-EN-02...
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Page 23: Recommissioning
2. Switch the voltage off and then on again. 3. Carry out a function test using the escape release. The safety function may only be checked by qualified personnel. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 23 1005444-EN-02... -
Page 24: Wiring
Operation of solenoid to open Pink and close guard locking (chan- nel 1) 0 V UB Blue Diagnostics input EMC requirements Ensure the wiring and EMC requirements of EN 60204-1 are met. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 24 1005444-EN-02... - Page 25 Only use safety relays with a 24 VDC supply voltage. Safety relays with a wide-range power supply or in AC device versions have internal potential isolation and are not suitable as evaluation devices. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 25 1005444-EN-02...
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Page 26: Connection To Control Systems And Evaluation Devices
2-channel operation for safety inputs S31 and S41 (solenoid operation), each with 0.5 A 2-channel processing of safety outputs Monitoring of shorts across signal cables through activation of guard locking Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 26 1005444-EN-02... - Page 27 Lock/Unlock Request 1 Legend [1] Protected cable layout Use in PL d (Cat. 2) applications 1-channel operation for safety inputs S31 and S41 (solenoid operation) via safe outputs Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 27 1005444-EN-02...
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Page 28: Single Connection
Programmable safety system Activation of guard locking FS: Failsafe Connection to Pilz evaluation devices The safety switch can be connected to Pilz evaluation devices. Suitable Pilz evaluation devices are, for example: Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 28... - Page 29 Connection to PNOZmulti is illustrated by way of example. Connection example with PNOZmulti and Safety Device Diagnostics Activation of guard locking via SDD ES module PNOZmulti PSEN ml O2 (FS) O1 (FS) Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 29 1005444-EN-02...
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Page 30: Teaching In The Actuator
52]) is taught in automatically as soon as it is brought into the response range. NOTICE No other actuator may be taught in once this actuator has been taught. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 30 1005444-EN-02... -
Page 31: Installation
Installation of the safety switch and actuator must be concealed. Installation safety switch To fix the safety switch at the three possible mounting positions, there are three drill holes on three sides. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 31 1005444-EN-02... -
Page 32: Installation Without Mounting Plate
Fixing screws in parallel/side-on to actu- ator, no mounting plate Provide the mounting surface with tapped holes as indicated. 1. Attach the safety switch to the swing gate/sliding gate. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 32 1005444-EN-02... -
Page 33: Installation With Mounting Plate
Use four M5 screws to fix the safety switch to the mounting surface. PSEN ml DHM Legend [1] Safety switch [2] Actuator [3] Fixing screws of the safety switch in parallel to the respective actuator Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 33 1005444-EN-02... -
Page 34: Install Fixing Screws Side-On To Actuator
The PSEN ml with DHM can be installed on left and right-hinged swing gates within the protected and non-protected area. For correct installation it's essential to comply with the distances shown in the diagram. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 34 1005444-EN-02... -
Page 35: Install Actuator On Swing Gate
Note that washers must be used when fastening M8 screws. Actuator installed on mounting plate: Drill holes (for M8 screws) in the mounting surface to secure the PSEN ml DHM mounting plate (see Dimensions [ 50]). Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 35 1005444-EN-02... - Page 36 1. Use two screws to fix the actuator in place. 2. Align the actuator to the safety switch. The distance between the safety switch and actuator must be 5 mm + max. 1 mm. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 36 1005444-EN-02...
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Page 37: Install Actuator On Sliding Gate
[2] Holes for mounting screws (M8) Actuator installed without mounting plate Drill holes (for M5 screws) in the mounting surface to secure the actuator PSEN ml DHM (see Dimensions [ 48]). Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 37 1005444-EN-02... -
Page 38: Escape Release Accessory
The escape release accessory may be installed outside the danger zone as an emergency release in accordance with EN ISO 14119. Prevent any unintended operation of the escape release. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 38 1005444-EN-02... -
Page 39: Installation Positions For Escape Release
1,2 - 1,5 Nm (see diagram). The pin of the adapter disk [2] must be at the place where the security screw of the auxiliary release [1] used to be. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 39... - Page 40 To bridge larger distances the escape release pin can be extended by a max. of 25 mm two times (see Order reference: Accessories [ 65]). Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 40 1005444-EN-02...
- Page 41 Installation Legend [1] Button of the escape release pin [2] Escape release pin Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 41 1005444-EN-02...
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Page 42: Adjustment
M5 screw for an M5 locking screw. 3. Tighten up the M5 screw or M5 locking screw. Please note the max. torque setting stated in the Technical details [ 52]. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 42 1005444-EN-02... -
Page 43: Operation
Green Yellow Yel- Green Safety gate open, actuator not de- tected, guard locking deactivated Green Yel- Safety gate closed, actuator detec- ted, guard locking deactivated Green Yellow Yel- Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 43 1005444-EN-02... - Page 44 If safety inputs voltage Yellow Yel- S31 and S41 are activated or de- activated while an undervoltage warning is present, the safety switch switches to a fault condition. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 44 1005444-EN-02...
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Page 45: Error Display
Safety switch Change the safety switch. does not start Display not Wrong actuator Use only approved combinations Dis- definitive (see Approved play combinations [ 11]) Green Yellow defin- itive Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 45 1005444-EN-02... -
Page 46: Checks And Maintenance
If one of these conditions is not met, the signal at the safety outputs will be low. Escape release Check that the handle for the escape release is recognisable and accessible. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 46 1005444-EN-02... - Page 47 Checks and maintenance Check the function of the escape release. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 47 1005444-EN-02...
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Page 48: Dimensions
Dimensions Dimensions Safety switch Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 48 1005444-EN-02... - Page 49 Dimensions Actuator Fig.: Plan view Fig.: Front view Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 49 1005444-EN-02...
- Page 50 Dimensions Fig.: Side view Mounting plate (see Accessories [ 65]) Fig.: Order no.: 570 490 Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 50 1005444-EN-02...
- Page 51 Dimensions Mounting plate for PSEN ml DHM (see Accessories [ 65]) 12,5 Fig.: Order no.: 6O 000 013 Dimensions of mounting flap for PSEN ml DHM 20,2 Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 51 1005444-EN-02...
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Page 52: Technical Details For Safety Switch
40 mA Inputs 570401 570403 570405 Number Voltage at inputs 24 V DC 24 V DC 24 V DC Current at solenoid input 500 mA 500 mA 500 mA Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 52 1005444-EN-02... - Page 53 40 °C Ambient temperature In accordance with the standard EN 60068-2-14 EN 60068-2-14 EN 60068-2-14 Temperature range 0 - 60 °C 0 - 60 °C 0 - 60 °C Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 53 1005444-EN-02...
- Page 54 30 N 30 N 30 N Max. retract speed of ac- tuator 0,3 m/s 0,3 m/s 0,3 m/s Actuator 1 PSEN ml 1.1 PSEN ml 2.1 PSEN ml 2.1 Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 54 1005444-EN-02...
- Page 55 40 mm Weight of safety switch 950 g 950 g 950 g Weight 950 g 950 g 950 g Where standards are undated, the 2015-11 latest editions shall apply. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 55 1005444-EN-02...
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Page 56: Technical Details For Actuator, Order No. 6O000001-6O000004
Shock stress In accordance with the standard EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 Number of shocks 6 Acceleration Duration 11 ms 11 ms 11 ms 11 ms Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 56 1005444-EN-02... - Page 57 Weight of actuator 2.050 g 2.050 g 2.050 g 2.050 g Weight 2.050 g 2.050 g 2.050 g 2.050 g Where standards are undated, the 2015-11 latest editions shall apply. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 57 1005444-EN-02...
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Page 58: Technical Details For Actuator, Order No. 6O000005-6O000008
Shock stress In accordance with the standard EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 Number of shocks 6 Acceleration Duration 11 ms 11 ms 11 ms 11 ms Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 58 1005444-EN-02... - Page 59 Weight of actuator 2.050 g 2.050 g 2.050 g 2.050 g Weight 2.050 g 2.050 g 2.050 g 2.050 g Where standards are undated, the 2015-11 latest editions shall apply. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 59 1005444-EN-02...
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Page 60: Technical Details For Escape Release 570460
Technical details for escape release 570460 Technical details for escape release 570460 General 570460 Certifications Mechanical data 570460 Release force escape release 80 N Service life escape release 6050 cycles Weight 115 g Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 60 1005444-EN-02... -
Page 61: Classification According To Zvei, Cb24I
Safe 1-pole HL outputs Source Drain Safety switch Evaluation device C1, C2 Source parameters Min. Typ. Max. Test impulse duration 450 µs Rated current 0,1 A Capacitive load 70 nF Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 61 1005444-EN-02... -
Page 62: Safety Characteristic Data
PAScal software tool to calculate the safety function's SIL/PL values. NOTICE Be sure that you observe the mechanical life. The safety characteristic data are only valid as long as the values of mechanical life are met. Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 62 1005444-EN-02... -
Page 63: Supplementary Data
2) this product must accept any interference received, including interference that may cause undesired operation. Changes or modifications made to this product not expressly approved by Pilz may void the FCC authorization to operate this equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. -
Page 64: Order Reference
6O000007 r 1.1 cable outlet Right-hinged door PSEN ml DHM down Actuator with handle unit, fully coded For switch with downward 6O000008 r 2.1 cable outlet Right-hinged door Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 64 1005444-EN-02... -
Page 65: Installation Accessories
M12 8-pole 30m male con- nector, straight PSEN cable 0.5 m M12, 8-pin fe- M12, 8-pin 540345 M12-8sf M12-8sm, male con- male con- 0.5m nector, straight nector, straight Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 65 1005444-EN-02... - Page 66 PSEN ml / PSENcs M12, 8-pin fe- M12, 8-pin M12, 8-pin fe- 570489 Y junction M12 male connector male connector male connector Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 66 1005444-EN-02...
- Page 67 We recommend that you keep the completed check list and store it with the machine docu- mentation for reference. Date Action Safety Actuator OK Not OK Notes Signature switch Number Number Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM | 67 1005444-EN-02...
- Page 68 European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/downloads. Authorised representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ostfildern, Germany Operating Manual PSEN ml b 1.1/2.1/2.2, PSEN ml DHM...
- Page 69 We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: info@pilz.com, Internet: www.pilz.com...