Related Manuals for Pilz PSEN ml ba 1.1
Summary of Contents for Pilz PSEN ml ba 1.1
- Page 1 PSEN ml ba 1.1/2.1/2.2 PSEN ml DHM PSEN sensor technology Operating Manual-1005456-EN-02...
- Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
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Page 3: Table Of Contents
EMC requirements ........................Connection to control systems and evaluation devices ............ Important information........................ Minimum requirements for activation of guard locking ............. Single connection ........................Connection to Pilz evaluation devices ..................Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM 1005456-EN-02... - Page 4 ..............Classification according to ZVEI, CB24I ................Safety characteristic data ..................... Supplementary data ......................19.1 Radio approval.......................... Order reference ........................20.1 System ............................20.2 Installation accessories......................20.3 Cable accessories ........................Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM 1005456-EN-02...
- Page 5 Contents Appendix ..........................EC declaration of conformity ....................Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM 1005456-EN-02...
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Page 6: Introduction
Introduction Introduction Validity of documentation This documentation is valid for the product PSEN ml ba 1.1/2.1/2.2 from Version 2.0 to- gether with the actuators PSEN ml DHM. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. - Page 7 Introduction INFORMATION This gives advice on applications and provides information on special fea- tures. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM 1005456-EN-02...
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Page 8: Safety
– EN ISO 13849-1: PL e (Cat. 4 ) EN ISO 14119 – Coding level with actuator PSEN ml ba 1.1: low, type 4 – Coding level with actuator PSEN ml ba 2.1/2.2: high, type 4 The safety switch may only be used with one of the approved actuators (see... -
Page 9: Safety Regulations
For the use of passive junctions Operating manual for a passive junction You will need to be conversant with the information in these documents in order to fully un- derstand this operating manual. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM 1005456-EN-02... -
Page 10: Use Of Qualified Personnel
In safety-related applications, please comply with the mission time T in the safety-related characteristic data. When decommissioning, please comply with local regulations regarding the disposal of electronic devices (e.g. Electrical and Electronic Equipment Act). Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 10 1005456-EN-02... -
Page 11: For Your Safety
– Keep the substitute actuator in a safe place and protect it from unau- thorised access. – Install substitute actuators as described in Installation [ 33]. – Destroy any used actuators before disposal. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 11 1005456-EN-02... -
Page 12: Overview
PSEN ml DHM up r 2.1 PSEN ml DHM down l 1.1 PSEN ml DHM down l 2.1 PSEN ml DHM down r 1.1 PSEN ml DHM down r 2.1 Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 12 1005456-EN-02... -
Page 13: Device Features
The escape release enables manual release of guard locking from inside the danger zone without aids and corresponds to escape unlocking. Actuator with door handles and integrated escape release Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 13 1005456-EN-02... -
Page 14: Function Description
Signal output/diagnostic output Y32 The status of the actuator is output. If a fieldbus module of the SDD is used, the signal output/diagnostic output for the writing of data is activated. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 14 1005456-EN-02... -
Page 15: Activation Of Safety Inputs S31 And S41 (Solenoid Operation)
Maximum time between the rising edges from S31 and S42 4.2.2 Activation without specification of direction The guard locking changes its state when the time between the rising edges from S31 and S41 < 20 ms. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 15 1005456-EN-02... -
Page 16: Safety Device Diagnostics
Operation with passive use of the Safety Device Diagnostics – Safety switch supplies diagnostic data to Safety Device Diagnostics – Activating/deactivating the guard locking is only via the signals S31 and S41 Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 16 1005456-EN-02... - Page 17 [5] Execution of the hazardous machine function is permitted [6] Outputs will be deactivated [7] Guard locking will be deactivated [8] Gate is open [t1] Processing time of guard locking signal = 100 ms Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 17 1005456-EN-02...
- Page 18 [6] Guard locking will be deactivated [7] Gate is open [t1] Processing time of guard locking signal = 100 ms [t2] Time window for changing guard locking status Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 18 1005456-EN-02...
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Page 19: Block Diagram
Function description Block diagram S31 S41 Power Device & Lock Lock Sensor 1 & Magnet Lock Sensor 2 & Signal Diagnostic Output Safety Gate Receiver Actuator Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 19 1005456-EN-02... -
Page 20: Auxiliary Release
50]). The safety switch does not switch to the fault condi- tion. It is possible to open the guard locking using the control system. The safety switch switches to normal operation when recommissioning without restart. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 20 1005456-EN-02... -
Page 21: Recommissioning
– ≤ 6 mm with maximum 6 padlocks – ≤ 7 mm with maximum 3 padlocks Legend Actuator PSEN ml DHM Flap on the actuator PSEN ml DHM for attaching the padlocks Padlock Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 21 1005456-EN-02... -
Page 22: Escape Release
EN ISO 14119. NOTICE For an emergency release use PSEN ml b 1.1/2.1/2.2 with the escape re- lease accessory. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 22 1005456-EN-02... - Page 23 Function description Legend Escape release stationary Button of the escape release pin Escape release pin Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 23 1005456-EN-02...
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Page 24: Recommissioning
2. Acknowledge the stop signal in the controller. 3. Carry out a function test using the escape release. The safety function may only be checked by qualified personnel. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 24 1005456-EN-02... -
Page 25: Wiring
Safety output channel 2 Yellow Signal output/diagnostic output Y32 grey Operation of solenoid to open Pink and close guard locking (chan- nel 1) 0 V UB Blue Diagnostics input Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 25 1005456-EN-02... -
Page 26: Emc Requirements
Only use safety relays with a 24 VDC supply voltage. Safety relays with a wide-range power supply or in AC device versions have internal potential isolation and are not suitable as evaluation devices. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 26 1005456-EN-02... -
Page 27: Connection To Control Systems And Evaluation Devices
– Use an evaluation device/safety system to test whether the plant is in a safe condition. – Do not operate the solenoid via S31/S41 unless the plant is in a safe condition. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 27 1005456-EN-02... -
Page 28: Minimum Requirements For Activation Of Guard Locking
Monitoring of shorts across signal cables through activation of guard locking 24 V Safety control system Activation of guard locking PSEN ml PSEN ml actuator safety switch Lock/Unlock Request 2 Lock/Unlock Request 1 Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 28 1005456-EN-02... - Page 29 24 V Safety control system Activation of guard locking PSEN ml PSEN ml actuator safety switch 24 V Lock/Unlock Request 2 Lock/Unlock Request 1 Legend [1] Protected cable layout Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 29 1005456-EN-02...
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Page 30: Single Connection
Single connection Safety switch 24 V 0 V Actuator 24 V I1 (FS) I2 (FS) O2 (FS) O1 (FS) Programmable safety system Activation of guard locking FS: Failsafe Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 30 1005456-EN-02... -
Page 31: Connection To Pilz Evaluation Devices
Connection to control systems and evaluation devices Connection to Pilz evaluation devices The safety switch can be connected to Pilz evaluation devices. Suitable Pilz evaluation devices are, for example: PNOZmulti for safety gate monitoring Configure the switch in the PNOZmulti Configurator with switch type 3. -
Page 32: Teaching In The Actuator
57]) is taught in automatically as soon as it is brought into the response range. NOTICE No other actuator may be taught in once this actuator has been taught. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 32 1005456-EN-02... -
Page 33: Installation
Don’t fully tighten the safety screws until the safety switches and actuators are correctly aligned and the function has been tested (see Adjustment [ 46]). Installation of the safety switch and actuator must be concealed. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 33 1005456-EN-02... -
Page 34: Installation Safety Switch
Fixing screws in parallel/side-on to actuator, Tapped holes for two M8 screws on the with mounting plate mounting surface, for attaching the mount- ing plate. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 34 1005456-EN-02... -
Page 35: Installation Without Mounting Plate
ø 8,5 1. Attach the mounting plate to the swing gate/sliding gate. 2. Use four M5 screws to fix the safety switch to the mounting plate. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 35 1005456-EN-02... -
Page 36: Install Fixing Screws In Parallel To Actuator
Use four M5 screws to fix the safety switch to the mounting surface. PSEN ml DHM Legend [1] Safety switch [2] Actuator [3] Fixing screws of the safety switch in parallel to the respective actuator Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 36 1005456-EN-02... -
Page 37: Install Fixing Screws Side-On To Actuator
The PSEN ml with DHM can be installed on left and right-hinged swing gates within the protected and non-protected area. For correct installation it's essential to comply with the distances shown in the diagram. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 37 1005456-EN-02... - Page 38 Use an actuator for the respective cable outlet on the safety switch. – Upward cable outlet: PSEN ml up l/r x.x – Downward cable outlet: PSEN ml down l/r x.x Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 38 1005456-EN-02...
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Page 39: Install Actuator On Swing Gate
Drill holes (for M8 screws) in the mounting surface to secure the PSEN ml DHM mounting plate (see Dimensions [ 55]). Legend [1] PSEN ml DHM mounting plate (see Order reference [ 70]) [2] Holes for one-way screws [3] Holes for mounting screw Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 39 1005456-EN-02... - Page 40 Use the yellow PSEN ml DHM handle with yellow grip insert for other applications. To bridge larger distances the rotary handle can be further offset by 25 mm a maximum of twice (see Order reference [ 70]). Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 40 1005456-EN-02...
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Page 41: Install Actuator On Sliding Gate
Drill holes (for M5 screws) in the mounting surface to secure the actuator PSEN ml DHM (see Dimensions [ 53]). Legend [1] Holes for mounting screw (M5) [2] Holes for mounting screws (M8) Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 41 1005456-EN-02... -
Page 42: Escape Release Accessory
The button of the escape release pin must be clearly visible and must not be concealed. The mounting surface has to completely cover the bottom of the escape release housing. The bottom of the escape release housing must not be accessible after installation. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 42 1005456-EN-02... -
Page 43: Installation Positions For Escape Release
The stationary escape release can be installed on the three auxiliary releases in three dif- ferent directions each. Legend Installation options at the sides Installation options at the back Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 43 1005456-EN-02... -
Page 44: Installation Stationary Escape Release
To bridge larger distances the escape release pin can be extended by a max. of 25 mm two times (see Order reference: Accessories [ 70]). Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 44 1005456-EN-02... - Page 45 Installation Legend [1] Button of the escape release pin [2] Escape release pin Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 45 1005456-EN-02...
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Page 46: Adjustment
M5 screw for an M5 locking screw. 3. Tighten up the M5 screw or M5 locking screw. Please note the max. torque setting stated in the Technical details [ 57]. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 46 1005456-EN-02... -
Page 47: Operation
Green Yellow Yel- Green Safety gate open, actuator not de- tected, guard locking deactivated Green Yel- Safety gate closed, actuator detec- ted, guard locking deactivated Green Yellow Yel- Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 47 1005456-EN-02... - Page 48 If safety inputs S31 voltage Yellow Yellow and S41 are activ- ated or deactivated while an under- voltage warning is present, the safety switch switches to a fault condition. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 48 1005456-EN-02...
- Page 49 21]) Escape release: Pull the button of the escape re- lease pin back again and then recommission the safety switch again (see commissioning under escape release [ 24]) Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 49 1005456-EN-02...
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Page 50: Error Display
Safety switch Change the safety switch. does not start Display not Wrong actuator Use only approved combinations Dis- definitive (see Approved play combinations [ 12]) Green Yellow defin- itive Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 50 1005456-EN-02... -
Page 51: Checks And Maintenance
– Guard locking pin has successfully been activated (guard locking pin is in the locked position) If one of these conditions is not met, the signal at the safety outputs will be low. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 51 1005456-EN-02... - Page 52 Checks and maintenance Escape release Check that the handle for the escape release is recognisable and accessible. Check the function of the escape release. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 52 1005456-EN-02...
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Page 53: Dimensions
Dimensions Dimensions Safety switch Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 53 1005456-EN-02... - Page 54 Dimensions Actuator Fig.: Plan view Fig.: Front view Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 54 1005456-EN-02...
- Page 55 Dimensions Fig.: Side view Mounting plate (see Accessories [ 70]) Fig.: Order no.: 570 490 Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 55 1005456-EN-02...
- Page 56 Dimensions Mounting plate for PSEN ml DHM (see Accessories [ 70]) 12,5 Fig.: Order no.: 6O 000 013 Dimensions of mounting flap for PSEN ml DHM 20,2 Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 56 1005456-EN-02...
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Page 57: Technical Details For Safety Switch
40 mA Inputs 570429 570427 570425 Number Voltage at inputs 24 V DC 24 V DC 24 V DC Current at solenoid input 500 mA 500 mA 500 mA Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 57 1005456-EN-02... - Page 58 40 °C Ambient temperature In accordance with the standard EN 60068-2-14 EN 60068-2-14 EN 60068-2-14 Temperature range 0 - 60 °C 0 - 60 °C 0 - 60 °C Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 58 1005456-EN-02...
- Page 59 30 N 30 N 30 N Max. retract speed of ac- tuator 0,3 m/s 0,3 m/s 0,3 m/s Actuator 1 PSEN ml 2.1 PSEN ml 2.1 PSEN ml 1.1 Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 59 1005456-EN-02...
- Page 60 40 mm Weight of safety switch 950 g 950 g 950 g Weight 950 g 950 g 950 g Where standards are undated, the 2015-11 latest editions shall apply. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 60 1005456-EN-02...
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Page 61: Technical Details For Actuator, Order No. 6O000001-6O000004
Shock stress In accordance with the standard EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 Number of shocks 6 Acceleration Duration 11 ms 11 ms 11 ms 11 ms Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 61 1005456-EN-02... - Page 62 Weight of actuator 2.050 g 2.050 g 2.050 g 2.050 g Weight 2.050 g 2.050 g 2.050 g 2.050 g Where standards are undated, the 2015-11 latest editions shall apply. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 62 1005456-EN-02...
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Page 63: Technical Details For Actuator, Order No. 6O000005-6O000008
Shock stress In accordance with the standard EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 Number of shocks 6 Acceleration Duration 11 ms 11 ms 11 ms 11 ms Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 63 1005456-EN-02... - Page 64 Weight of actuator 2.050 g 2.050 g 2.050 g 2.050 g Weight 2.050 g 2.050 g 2.050 g 2.050 g Where standards are undated, the 2015-11 latest editions shall apply. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 64 1005456-EN-02...
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Page 65: Technical Details For Escape Release 570460
Technical details for escape release 570460 Technical details for escape release 570460 General 570460 Certifications Mechanical data 570460 Release force escape release 80 N Service life escape release 6050 cycles Weight 115 g Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 65 1005456-EN-02... -
Page 66: Classification According To Zvei, Cb24I
Safe 1-pole HL outputs Source Drain Safety switch Evaluation device C1, C2 Source parameters Min. Typ. Max. Test impulse duration 450 µs Rated current 0,1 A Capacitive load 70 nF Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 66 1005456-EN-02... -
Page 67: Safety Characteristic Data
PAScal software tool to calculate the safety function's SIL/PL values. NOTICE Be sure that you observe the mechanical life. The safety characteristic data are only valid as long as the values of mechanical life are met. Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 67 1005456-EN-02... -
Page 68: Supplementary Data
2) this product must accept any interference received, including interference that may cause undesired operation. Changes or modifications made to this product not expressly approved by Pilz may void the FCC authorization to operate this equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. -
Page 69: Order Reference
6O000007 r 1.1 cable outlet Right-hinged door PSEN ml DHM down Actuator with handle unit, fully coded For switch with downward 6O000008 r 2.1 cable outlet Right-hinged door Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 69 1005456-EN-02... -
Page 70: Installation Accessories
M12 8-pole 30m male con- nector, straight PSEN cable 0.5 m M12, 8-pin fe- M12, 8-pin 540345 M12-8sf M12-8sm, male con- male con- 0.5m nector, straight nector, straight Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 70 1005456-EN-02... - Page 71 PSEN ml / PSENcs M12, 8-pin fe- M12, 8-pin M12, 8-pin fe- 570489 Y junction M12 male connector male connector male connector Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 71 1005456-EN-02...
- Page 72 We recommend that you keep the completed check list and store it with the machine docu- mentation for reference. Date Action Safety Actuator OK Not OK Notes Signature switch Number Number Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM | 72 1005456-EN-02...
- Page 73 European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/downloads. Authorised representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ostfildern, Germany Operating Manual PSEN ml ba 1.1/2.1/2.2, PSEN ml DHM...
- Page 74 We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: info@pilz.com, Internet: www.pilz.com...