Pilz PSEN sc M 3.0 08-17 Operating Manual
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Pilz PSEN sc M 3.0 08-17 Operating Manual

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PSEN sc M 3.0/5.5 08-17
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PSEN sensor technology
Operating Manual-1005387-EN-05

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Summary of Contents for Pilz PSEN sc M 3.0 08-17

  • Page 1 PSEN sc M 3.0/5.5 08-17 PSEN sensor technology Operating Manual-1005387-EN-05...
  • Page 2 We do assure you that all persons are regarded without discrim- ination and on an equal basis. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.

  • Page 3: Table Of Contents

    Contents Introduction ..........................Validity of documentation......................Using the documentation ......................Definition of symbols......................... Overview ..........................Device features ......................... Device view..........................Safety ............................Intended use ..........................Safety regulations ........................3.2.1 Safety assessment ........................3.2.2 Use of qualified personnel ......................3.2.3 Warranty and liability ........................
  • Page 4 Contents Project configuration ......................Maintaining the safety distance ....................6.1.1 General ............................. 6.1.2 Horizontal application with stationary danger zone ..............6.1.3 Horizontal application with automated guided vehicle systems..........6.1.4 Vertical application........................6.1.4.1 Detect body parts........................42 Calculation of the overall response time...................
  • Page 5 Contents Measures to safeguard unsecured areas ................. PSENscan Configurator ......................Basics ............................Installation..........................9.2.1 System requirements ........................ 9.2.2 Install PSENscan Configurator ....................9.2.3 Ethernet Connections ....................... 9.2.3.1 Factory default settings for the IP addresses ................84 9.2.3.2 Create firewall rule ........................84 9.2.3.3 Connect automatically ......................
  • Page 6 Contents Dimensions ..........................Technical details order no. 6D000019 .................. Technical details order no. 6D000020-6D000021 ..............Safety characteristic data ..................... Network data .......................... Order reference ........................18.1 System ............................18.2 Accessories ..........................18.2.1 Cable ............................Appendix ..........................19.1 Check list ..........................Identification ..........................

  • Page 7: Introduction

    This documentation is valid for the following products from version 0.0. It is valid until new documentation is published. Product type Designation in this operating manual PSEN sc M 3.0 08-17 Master unit or PSEN sc M 3.0/5.5 08-17 series PSEN sc M 5.5 08-17 PSEN sc S 3.0 08-12...
  • Page 8 Introduction NOTICE This describes a situation in which the product or devices could be dam- aged and also provides information on preventive measures that can be taken. It also highlights areas within the text that are of particular import- ance. INFORMATION This gives advice on applications and provides information on special fea- tures.

  • Page 9: Overview

    Overview Overview Device features Safety laser scanners of the PSEN sc M 3.0/5.5 08-17 series constitute electrosensitive protective equipment (ESPE type: 3) in accordance with EN 61496-3 for workspaces in which machines, robots, and automated systems might pose a physical danger to their op- erators.

  • Page 10: Device View

    Overview Protection against manipulation When indicators for manipulation are detected the OSSDs switch to the OFF state. Rest condition to save energy The safety laser scanner can be installed and operated overhead. Device view Legend [1] Metal cover upper side [2] Front panel (exit laser beams) [3] Display for device messages [4] LEDs as status indicator...
  • Page 11 Overview Legend State OSSD 11/12 State OSSD 21/22 State OSSD 31/32 or warning zone 2 Status warning zone 1 Status interlock Detailed description of the LEDs: Icon State Meaning = LED on = LED off OSSD 11/12 No object detected in safety zone 1 Green Object detected in safety...
  • Page 12 Overview Icon State Meaning = LED on = LED off OSSD 31/32 No object detected in safety zone 3 Green Object detected in safety zone 3 Warning zone 2 No object detected in warning zone 2 Object detected in warn- ing zone 2 Yellow Warning zone 1...

  • Page 13: Safety

    Safety Safety Intended use The safety laser scanners in the PSEN sc M 3.0/5.5 08-17 series are electrosensitive pro- tective equipment of ESPE type 3. They are used to protect personnel and systems. The safety laser scanners are designed to Safeguard the danger zone, Safeguard danger zones of automated guided vehicle systems (AGVS) and Guard access within buildings.

  • Page 14: Safety Regulations

    Safety NOTICE EMC-compliant electrical installation The product is designed for use in an industrial environment. The product may cause interference if installed in other environments. If installed in other environments, measures should be taken to comply with the applicable standards and directives for the respective installation site with regard to in- terference.

  • Page 15: Warranty And Liability

    Safety 3.2.3 Warranty and liability All claims to warranty and liability will be rendered invalid if The product was used contrary to the purpose for which it is intended, damage can be attributed to not having followed the guidelines in the operating manual, the operating personnel are not suitably qualified, or changes of any kind were made that this document does not describe.

  • Page 16: Security

    Perform a risk assessment in accordance with VDI/VDE 2182 or IEC 62443-3-2 and plan the security measures with care. If necessary, seek advice from Pilz Customer Support. Required security measures The product is not protected from physical manipulation or from reading of memory con- tents during physical access.
  • Page 17 – Make the users aware of the responsible use of their access data. Assign different permissions for the various user groups (e.g. diagnostics - configuration). As soon as possible, install firmware updates that Pilz provides for the product. Before disposal, the product must be safely decommissioned. To do this, all the data must be deleted from the device.

  • Page 18: Function Description

    Function description Function description Basic function of the safety laser scanner 5.1.1 Single connection The safety laser scanner monitors an area that is covered by the light beam emitted by the safety laser scanner. Fig.: Operating principle safety laser scanner Legend [1] Danger zone [2] Area covered by the laser beam...

  • Page 19: Series Connection

    Function description You can specify for each warning output whether activation is to occur when a Low signal or a High signal is present. 5.1.2 Series connection The series connection of safety laser scanners means using several safety laser scanners in a configuration (safety laser scanner arrangement).
  • Page 20 Function description For a violated safety zone, the OSSDs switch to the OFF state, for a violated warning zone an indicator light unit can be switched on, for example. Functions of the master unit in the series connection Supply voltage for the connected subscriber units Connection to the PSENscan Configurator Control of the subscriber units in accordance with the functionality configured in the PSENscan Configurator...

  • Page 21: Stationary And Mobile Danger Zone

    Function description Stationary and mobile danger zone You can use the safety laser scanner to monitor a stationary or mobile danger zone, e.g. the environment of a machine that is installed in a fixed position or an area in front of an automated guided vehicle system or a mobile robot.

  • Page 22: Horizontal Application

    Function description 5.2.1 Horizontal application Fig.: Application example PSENscan safety laser scanner - horizontal configuration Legend [1] Warning zone [2] Safety zone 5.2.2 Vertical application Fig.: Application example PSENscan safety laser scanner - vertical configuration Legend [1] Safety zone Operating Manual PSEN sc M 3.0/5.5 08-17 | 22 1005387-EN-05...

  • Page 23: Mobile Application

    Function description 5.2.3 Mobile application Fig.: Application example PSENscan safety laser scanner - mobile configuration Legend [1] Warning zone 1 [2] Warning zone 2 [3] Safety zone The safety laser scanner scans the area in front of an automated guided vehicle system to prevent collisions.

  • Page 24: Use Of Zone Sets And Switching Of Zone Sets

    Function description Use of zone sets and switching of zone sets A zone set must include a safety zone and it can include a max. of two warning zones. Each zone can include any number of geometrical shapes. Each machine state can be assigned a signal at the control inputs or a combination of sig- nals at the control inputs.

  • Page 25: Manual Restart

    Function description When the error has been rectified, a reset is required. Manual restart OSSD Free Safety zone Not free Operated Start button Not operated Fig.: Timing diagram for manual restart Legend Start pushbutton pressed for < 0.5 s, no manual reset triggered Start pushbutton pressed 0.5 s to 5 s, manual restart is triggered With the manual restart it is not possible to bring a safety laser scanner to normal operation when it was in an error state, and whose error is rectified.

  • Page 26: Coding Against Interference

    Function description Automatic reset With the automatic reset function the safety laser scanner is set to normal operation when the safety laser scanner was in an error state, and the error was rectified. When the function of the automatic reset is activated, there is an attempt to restore normal operation automatically 10 seconds after an error state is determined.

  • Page 27: Edm

    Function description 5.11 Contactors installed outside the safety laser scanner can be monitored (external device monitoring = EDM, also known as feedback loop monitoring). EDM only needs to be activated if the contactors are controlled directly. A test is performed to see that the N/C contacts switch if the state of the OSSDs changes; this serves to monitor and detect malfunctions on the contactors.

  • Page 28: Rest Condition

    Function description 5.13 Rest condition In a rest condition the functions of the safety laser scanner are deactivated to save energy. This enables the use of the safety laser scanner with a supply voltage by battery (e.g. in an automated guided vehicle system). In a rest condition no safety or warning zones are monitored.
  • Page 29 Function description If material is transported from the left-hand side, the cycle is re- versed. The output side becomes the input side and the flow starts with the second muting sensor on the output side. Identification of the conveyed material (pallets, vehicles...) must be guaranteed with all Material dimensions and Conveyor speeds that are intended to arise during operation.

  • Page 30: Override

    Function description 5.15 Override With the override function, a machine can be restarted even though the safety zone is viol- ated by material. The aim is to clear the danger zone of any material that may have accumulated due to a fault in the operating cycle.

  • Page 31: Restore Configuration (Fast Replacement)

    Function description 5.17 Restore configuration (Fast Replacement) If you experience problems with the configuration, a failed firmware update or any other situation in which the system is no longer functional, it may be necessary to reset the sys- tem by restoring a different configuration (=Fast Replacement). With this function, a configuration can be adopted for further systems and therefore simplify the configuration of further systems.

  • Page 32: Output Of Measured Data

    The data measured by the safety laser scanner is provided for further processing in other applications. Further information for measured data processing: Description of the measured data that is generated: PSENscan_UDP_Communica- tion_Shortform-1005879_EN-01 (Download from www.pilz.com) ROS packages: https://github.com/PilzDE/psen_scan_v2 Operating Manual PSEN sc M 3.0/5.5 08-17 | 32 1005387-EN-05...

  • Page 33: Project Configuration

    Project configuration Project configuration Maintaining the safety distance 6.1.1 General The minimum distance from the start of the area protected by the safety laser scanner to the dangerous machine component should be such that the operator cannot reach the danger zone until the movement of the dangerous machine component has stopped. All distance specifications and measured values refer to the mirror's rotation axis [1].
  • Page 34 Project configuration The general formula for calculating the minimum distance in accordance with EN ISO 13855 is: S= (K * T) + C Minimum distance in mm, measured from the start of the safety zone to the danger source Approach speed at which the object (body) to be detected is nearing the danger zone in mm/s Overall time from the occurrence of a safety zone violation to the complete stop of the machine...

  • Page 35: Horizontal Application With Stationary Danger Zone

    Project configuration 6.1.2 Horizontal application with stationary danger zone A horizontal application has been achieved when the safety laser scanner is aligned at an angle of max. 30° with the floor level. Fig.: Schematic representation minimum distance from the start of the protected area to the danger zone Legend [1] Danger zone...
  • Page 36 Project configuration Icon Meaning Minimum distance in mm, measured from the start of the safety zone to the danger source Approach speed with which the object to be detected is nearing the danger zone in mm/s K = 1600 mm/s when S > 500 mm K = 2000 mm/s when S ≤...
  • Page 37 Project configuration When the safety laser scanner is to be placed at a height of H > 300 mm, there is a risk of creeping underneath the safety zone. This is to be taken into account in the risk assess- ment, and if required additional protective measures must be taken. Legend [1] Opening between the origin of the laser beam of the safety laser scanner and the mounting area...

  • Page 38: Horizontal Application With Automated Guided Vehicle Systems

    (AGVS) in mm (10 % of braking distance S Note: Height of the scan plane Pilz recommends a scan plane height of 15 cm. A person lying on the floor is detected. A lower height would lead to reduced availability because of the increased dust formation on the floor.
  • Page 39 Project configuration Legend Dead zones at the sides of the automated guided vehicle system Safety laser scanner Automated guided vehicle system Area covered by the laser beam CAUTION! Risk of injury due to insufficient safeguard Reaching into the opening between safety laser scanner and mounting area can lead to injuries.
  • Page 40 Project configuration Legend [1] Danger zone with fence [2] Safeguarded area [3] Not safeguarded area - safeguard against stepping behind [4] Safety laser scanner Operating Manual PSEN sc M 3.0/5.5 08-17 | 40 1005387-EN-05...

  • Page 41: Vertical Application

    Project configuration 6.1.4 Vertical application A vertical application is given when the safety laser scanner is aligned at an angle of over ± 30° with the floor level. Fig.: Schematic representation of a vertical application on a passage Legend [1] Danger zone [2] Area covered by the laser beam [3] Safety laser scanner The following applies for these applications:...

  • Page 42: Detect Body Parts

    Project configuration Icon Meaning General safety allowance Standard value in the calculation and the teach-in function = 100 mm, (see distance from walls [ 51]) Allowance when installing near intense light sources or reflective surfaces (see Distance to intense light sources and to reflective surfaces [ 50]) Additional distance depending on the height of the scanning plane and the detection capability...

  • Page 43: Calculation Of The Overall Response Time

    In the PSENscan Configurator the automatic assignment ensures a difference in exactly two positions. Pilz recommends that the automatic assignment by the PSENscan Configurator is used. Operating Manual PSEN sc M 3.0/5.5 08-17 | 43...
  • Page 44 Project configuration Fig.: Example for the automatic coding of 6 zone sets by the PSENscan Configurator to ensure the differentiation to the next monitoring case (Hamming code) Note: Firmware version from 3.1.5: Switching from one zone set to another takes approx. 60 ms.
  • Page 45 Project configuration WARNING! Firmware version < 3.1.5: Loss of the safety function by switching within the 250 ms processing time Depending on the application, serious injury or death may result. If there is a switchover from one zone set to the next within the processing time of 250 ms, this may not be detected.

  • Page 46: Monitoring Of Reference Outlines

    Project configuration Monitoring of reference outlines An outline within the area covered by laser beams can be defined and monitored in PSENscan Configurator as a reference outline. The outline must be outside the safety zone and it consists of at least 3 and a max. of 15 reference points.
  • Page 47 Project configuration Reference points Moveable construction that is protected by the reference points Applications of a reference outline for protecting additional protective equipment When the reference points are set to the positions of additional protective equipment, for example mechanical barriers, the safety laser scanner switches the OSSDs to the OFF state when one of the marked positions changes.

  • Page 48: Area With Limited Detection Capability

    Project configuration Area with limited detection capability In the area of max. 100 mm before the laser scanner there is an areas with limited detec- tion capability. Note: Ensure that the area is not part of the danger zone. Install the safety laser scanner so that no objects can enter the zone with limited detec- tion capability.

  • Page 49: Dust Filtration

    Project configuration Change the inclination of the safety laser scanners. Place an opaque object between the safety laser scanners Dust filtration The safety laser scanner has a dust filtration function. This changes the sensitivity of the safety laser scanner, and the availability in dusty environments can be improved. There are two levels: Low for clean environments/low dust formation High for contaminated environments/strong dust formation...

  • Page 50: Ambient Conditions

    Distance to intense light sources and to reflective surfaces Minimum distance to especially intense or flashing light sources Pilz recommends that the safety laser scanner is not installed near particularly intense or flashing light sources (e.g. flash units). When especially intense or flashing light sources are near the safety laser scanner (area of +/- 5°...

  • Page 51: Distance From Walls

    Project configuration Minimum distance from reflective surfaces Pilz recommends that reflective surfaces with a distance of 3 m to the safety zone are re- moved. If this is not possible, the allowance Z must be considered when calculating the safety distance.

  • Page 52: Planning Of Safety And Warning Zones And Zone Sets

    Project configuration 6.11 Planning of safety and warning zones and zone sets Specify the location and the size of the safety zone and the warning zone in accordance with the safety assessment. Specify in what situations the switching operation of the zone sets are to take place. 6.12 Switchover time with zone selection WARNING!

  • Page 53: Muting

    Project configuration 6.13 Muting 6.13.1 General CAUTION! Risk of injury due to loss of the safety function In muting status, the OSSDs continue to be in ON state. The connected ma- chine remains in operation and represents a potential hazard. –...

  • Page 54: Muting In Two Directions

    Project configuration The two muting areas cannot be activated simultaneously. A muting activation is not possible when the safety laser scanner is in a safe state (LED lights up red, object detected in safety zone). Different conveyor speeds in the area of a PSEN sc M 3.0/5.5 08-17 series should be prevented.
  • Page 55 Project configuration Input Muting 11 Input Muting 12 Muting function Fig.: Timing diagram T-muting Legend Delay between Muting 11 and Muting 12 (configurable from 1-16 s) Duration of the muting state (max. up to the configured timeout) Internal delay before the muting state is ended (max. 30 ms) Delay between Muting 11 and Muting 12 (configurable from 1-16 s) Duration of the muting state (max.
  • Page 56 Project configuration Phase in the muting Explanation cycle Material has already passed the first muting sensor and is being transported on the conveyor in the direction of the second mut- ing sensor, muting lamp off. Material on the conveyor passes the second muting sensor (max. 4 s after the first sensor was passed).
  • Page 57 Project configuration MutingOff Fig.: Distances between muting sensors - 4 muting sensors Legend [1] Safety laser scanner A1 First muting sensor on the input side, connected to Muting 11 B1 Second muting sensor on the input side, connected to Muting 12 A2 First muting sensor on the output side, connected to Muting 11 B2 Second muting sensor on the output side, connected to Muting 12 L Length of the object that triggers the muting state as it passes the muting...

  • Page 58: Muting In One Direction

    Project configuration 6.13.3 Muting in one direction NOTICE Faulty application of L-muting – Only use L-muting to remove material from the danger zone. The muting status occurs – If the signal at the second muting input Muting 12 switches to High after muting input Muting 11 has also switched to high (or muting input Muting 11 switches to High after muting input Muting 12) and –...
  • Page 59 Project configuration Sequence of an L-muting cycle in accordance with flow of material Legend [1] Material is taken away from the danger zone [2] First muting sensor on the input side, connected to Muting 11 [3] Second muting sensor on the input side, connected to Muting 12 [4] PSEN sc M 3.0/5.5 08-17 series [5] Muting lamp Please note the following distances and times when installing the safety laser...

  • Page 60: Dynamic Muting

    Project configuration Muting in one direction MutingOff Fig.: Distances between muting sensors - 2 muting sensors Legend [1] Safety laser scanner A1 First muting sensor on the input side, connected to Muting 11 B1 Second muting sensor on the input side, connected to Muting 12 L Length of the object that triggers the muting state as it passes the muting sensors V Speed at which the object is moving...
  • Page 61 Project configuration The Override function can only be activated when the input signals are controlled in accord- ance with the timing diagrams. Protective zone Status Override 24 V Single-channel Pulse < 1 s < 1 s < 1 s < 1 s <...

  • Page 62: Rest Condition

    Project configuration Condition Override 24 V Override 2 24 V Override 1 Status Override t < 400 ms t < 400 ms Fig.: Timing diagram for override function signal-triggered 6.15 Rest condition The safety laser scanner can only be switched to the rest condition, when more than one zone set is configured no safety or warning zones are configured in the relevant zone set.
  • Page 63 Project configuration Maximum power consumption of the safety laser scanner in normal operation and in the rest state Product type Consumption in normal opera- Consumption in rest state tion (without load) Master without subscriber 300mA 200mA Master + 1 subscriber 600mA 400mA Master + 2 subscribers...

  • Page 64: Wiring

    EN 60204-1. The protection type (see Technical details [ 127]) can only be achieved by using the Pilz connection leads available as an accessory. Connection to evaluation devices – Use the cables listed in the order reference (see Order references for accessories [ 135]) or equivalent cables.
  • Page 65 Wiring Legend [1] M12 8-pin male connector for connection to an evaluation device and the supply voltage [2] M12 17-pin male connector for connection to an evaluation device and the supply voltage [3] M12 4-pin female connector, hinged, for connection to configuration PC [4] M12 8-pin female connector, hinged, for connection to a subscriber unit M12 8-pin male connector in addition to the 17-pin male connector for connecting addi- tional inputs...

  • Page 66: Connector Pin Assignment For Subscriber Unit

    Wiring Male 17-pin connector Pin/colour Description Brown 24 V DC Brown 24 V DC Brown 24 V DC Blue 0 V DC Blue 0 V DC Blue 0 V DC White Configurable input Black Configurable input Orange Configurable input Purple Configurable input Green Configurable output Yellow Configurable output White/black Configurable input/output Configurable input/output Grey OSSD 11...

  • Page 67: Configurable Inputs/Outputs

    Wiring Configurable inputs/outputs When using the 17-pin connection or both male connectors (17- and 8-pin), the configur- able inputs/outputs at PIN 4, 5, 9 and 15 can be used for the following functions: Warning output Alarms 1 or 2 Muting lamp Dynamic activation of the muting state Status override 1 or 2 PIN 4 and PIN 15 can be used for OSSD 2...

  • Page 68: Wiring Of The Configurations

    Wiring – Override When using the 17-pin connection and the 8-pin connection, the configurable inputs at PIN 5, 6, 7, 9, 14 and 17 and PIN 8-1 to PIN 8-8 can be used for the following functions: – Restart – Reset –...

  • Page 69: Connect Supply Voltage And Safety Controller

    Wiring Connect supply voltage and safety controller The supply voltage connection is in the memory module that is protected by a screwed-on cover. The memory module can be uninstalled for simpler connection. Note: The memory module must only be uninstalled when the supply voltage is switched off. Procedure: 1.

  • Page 70: Connection To Psenscan Configurator

    Note: Ensure that the software PSENscan Configurator is installed on the configuration PC. We recommend that you always use the latest version (download from www.pilz.com) Ensure that the safety laser scanner is switched off when creating a connection to the configuration PC.

  • Page 71: Single Connection

    Topology Point-to-point/hub (hub, switch) For use in an industrial environment, Pilz recommends double-shielded twisted pair cables (S/STP). Only shielded RJ45 connectors should be used. Twisted pair cables (TP cable) consist of twisted core-pairs. Twisted pair cables are divided into categories in accordance with their electrical features (attenuation, cross-talk). Cat- egory 5 cables are specified for transferring data with Pilz Ethernet interfaces.

  • Page 72: Series Connection

    Wiring 7.8.2 Series connection Evaluation device PSEN sc 3/5 M/ME PSEN sc 3/5 S PSENscan Configurator Procedure: 1. Use a 4-pin cable (see Order references [ 135]) to connect the configuration PC to the safety laser scanner. 2. Use a 8-pin cable (see Order references [ 135]) to connect the master unit to the subscriber unit.

  • Page 73: Connections For Muting Sensors

    Wiring Connections for muting sensors Wire the muting sensors as shown in the following diagrams. Muting sensor Safety laser scanner Configurable input or input/output 24 V Muting 1 1 Configurable input or input/output 24 V Muting 1 2 Connection: 17-pin 5, 6, 7, 9, 14, 17 Connection: 8-pin 5, 6, 7, 9, 14, 17...

  • Page 74: Installation And Alignment

    Installation and alignment Installation and alignment Installation options The safety laser scanner can be installed in various ways. Installation directly on to mounting surface [ Installation of the protective bracket PSEN sc bracket H on the safety laser scanner [ (Prerequisite for the following installation options) Installation on the floor [ Installation for inclination to the side or upwards and downwards [...

  • Page 75: Installation Of The Protective Bracket Psen Sc Bracket H At The Safety Laser Scanner

    Installation and alignment Prerequisites Mounting surface with 2 through-holes for screws M5x10 mm, distance 73 mm horizont- ally towards each other for fixing the bracket of the safety laser scanner. The mounting surface has to be accessible from both sides for installation. Procedure: 1.

  • Page 76: Installation On The Floor

    Installation and alignment Installation on the floor Prerequisites The protective bracket PSEN sc bracket H must already be attached to the safety laser scanner (see Installation of the protective bracket PSEN sc bracket H on the safety laser scanner [ 75]). PSEN sc bracket P or PSEN sc bracket PR (see Order references [ 135]) Procedure:...

  • Page 77: Installation For Inclination To The Side Or Upwards And Downwards

    Installation and alignment Installation for inclination to the side or upwards and downwards The setting of the angle of inclination of the safety laser scanner is not changed when ex- changing the safety laser scanner. Prerequisites PSEN sc bracket PR (see Order references [ 135]) Mounting surface with 2 drill holes, 10 mm deep, distance 73 mm horizontally to each other for attaching the PSEN sc bracket PR...
  • Page 78 Installation and alignment Legend [1] Adjusting disc for angle of inclination [2] Set screw for the adjusting disc for angle of inclination [3] Fixing screws for safety laser scanner [4] Fine adjustment screws for the incline of the safety laser scanner 5.

  • Page 79: Installation For Inclination Upwards And Downwards

    Installation and alignment Installation for inclination upwards and downwards The setting of the angle of inclination of the safety laser scanner is not changed when ex- changing the safety laser scanner. Prerequisites PSEN sc bracket P (see Order references [ 135]) Mounting surface with 2 drill holes, 10 mm deep, distance 73 mm horizontally to each other for attaching the PSEN sc bracket P The protective bracket PSEN sc bracket H must already be attached to the safety laser scanner (see...

  • Page 80: Set The Angle Of Inclination Of The Safety Laser Scanner

    Installation and alignment Set the angle of inclination of the safety laser scanner Procedure: 1. Change the inclination of the safety laser scanner within the permitted range of ± 6°. If necessary, loosen the fixing screws for the safety laser scanner [3], the fine adjust- ment screws for the inclination of the safety laser scanner [4] and the set screw for the adjusting disc for angle of inclination [2].

  • Page 81: Measures To Safeguard Unsecured Areas

    Installation and alignment Measures to safeguard unsecured areas When installing the PSEN sc M 3.0/5.5 08-17 series areas may result that are not detected by the safety laser scanner. If required, install additional protective devices to safeguard the danger zone. Prevent stepping behind Legend [1] Danger zone with fence...
  • Page 82 Installation and alignment Prevent creeping underneath Legend [1] Mounting surface [2] Scanning plane [3] Base area [4] Safeguard area against creeping underneath [5] Edge at the mounting surface Operating Manual PSEN sc M 3.0/5.5 08-17 | 82 1005387-EN-05...

  • Page 83: Psenscan Configurator

    Private 9.2.2 Install PSENscan Configurator Procedure: 1. Download the software PSENscan Configurator from the download area on the Pilz homepage under http://www.pilz.com/support/downloads/. 2. Double-click on the unpacked file. The software PSENscan Configurator is installed. The installer will guide you through the installation.

  • Page 84: Ethernet Connections

    PSENscan Configurator INFORMATION To ensure that PSENscan Configurator functions correctly, the files and dir- ectories in the installation directory of PSENscan Configurator must not be modified manually once installed (e.g. with the Windows Explorer or a text editor). 9.2.3 Ethernet Connections 9.2.3.1 Factory default settings for the IP addresses The factory-set default of the IP address of the safety laser scanner: 192.168.0.10.

  • Page 85: Connect Automatically

    PSENscan Configurator 9.2.3.3 Connect automatically The PSENscan Configurator offers the option of automatically finding a device available in the network. 1. Select Device -> Search device. The network is searched for connected devices of the PSEN sc M 3.0/5.5 08-17 series. Connected devices of the PSEN sc M 3.0/5.5 08-17 series are listed under Network environment.

  • Page 86: Create Backup Copy Of A Configuration

    Take down the counter shown and the serial number of the safety laser scanner. Do not close the window unless you have a new password. 2. For resetting the password, please contact Pilz. Name the counter shown and the serial number of the safety laser scanner.

  • Page 87: First Commissioning

    First commissioning First commissioning 10.1 Requirements for commissioning Note: Ensure that the window of the safety laser scanner is clean, intact and without finger- prints. CAUTION! Deterioration in the detection of safety zone violations If the safety laser scanner is commissioned under deviating conditions, there may be a deterioration in the detection of safety zones violations.

  • Page 88: Configuration Of Zones

    First commissioning Suitable Pilz evaluation devices are, for example: myPNOZ PNOZmulti for monitoring safety laser scanners Configure the safety laser scanner in the PNOZmulti Configurator as a "Light curtain" function element with switch type 3. Automation system PSS 4000 The correct connection to the respective evaluation device is described in the operating manual for the evaluation device.

  • Page 89: Example For A 8-Pin Connection

    First commissioning 10.3.1 Example for a 8-pin connection Sample settings in the PSENscan Configurator for a safety laser scanner with 8‑pin con- nection: Vertical application with reference outline monitoring, 1 zone set, 1 warning zone, automatic restart, dynamic muting in one direction, manipulation protection is active Prerequisites The safety laser scanner is already connected to the 8-pin male connector.
  • Page 90 First commissioning 7. For Restart select the value Automatic and define the Recovery time (min. 200 ms, max. 60000 ms). Select the Muting type and specify the value for Muting activation delay [ms]. For Muting type = L muting a factor can be specified for an increase of the activation delay.
  • Page 91 First commissioning 13. Click on the arrow . The next window Configure zones is opened. Create the zones using the symbols in the tool bar on the right-hand side. 14. In the selection of zones, select Safety, select a shape and create the required shape. The shape is displayed as the first zone in the selected safety zone.

  • Page 92: Example For A 17-Pin Connection

    First commissioning 10.3.2 Example for a 17-pin connection Settings in the PSENscan Configurator for a safety laser scanner with 17‑pin connection: Vertical application with reference outline monitoring, 2 OSSD pairs, 3 zone sets, no warn- ing output, no muting, alarm for a device error, manual restart for the first safety zone, ma- nipulation protection is active Prerequisites The safety laser scanner is already connected to the 17-pin male connector.
  • Page 93 First commissioning 5. Select Automatic reset = Activated for this safety laser scanner. An automatic reset occurs if an error state is detected. 6. Click on the arrow . The next window Configure zone sets is opened. 7. Select Zone set = 3. Enter the input delay. The pins are automatically assigned to the zone sets by PSENscan Configurator.
  • Page 94 First commissioning 11. In the Multiple evaluation field specify the number of consecutive scans required for detection. Increasing the number of consecutive scans will increase the response time of the safety laser scanner. 12. Select the detection capability [mm] for this safety laser scanner. Specify the value for each configured Safety zone.

  • Page 95: Example For A 17+8-Pin Connection

    First commissioning 15. Click on Specify at least 3 (max. 15) reference points. Specify a max. permitted tolerance for each reference point. Tol - is the tolerance for the side that faces the safety laser scan- ner, Tol + is the tolerance for the side that is facing away from the safety laser scanner. 16.
  • Page 96 First commissioning Procedure: 1. From the start page, select Create new configuration. The Device selection window is displayed with a tab for Online and Overview of all types. 2. Select the connected device from Overview of all types. Double-click the device. The device is displayed in the work window and it can be configured.
  • Page 97 First commissioning 7. Select Zone set = 3. Enter the input delay. The pins are automatically assigned to the zone sets by PSENscan Configurator. The assignment can be changed manually. Note when mapping manually: Zone sets where a 0 or 1 is entered for all the zone switching, are not permitted.
  • Page 98 First commissioning 11. In the Multiple evaluation field specify the number of consecutive scans required for detection. Increasing the number of consecutive scans will increase the response time of the safety laser scanner. 12. Select the detection capability [mm] for this safety laser scanner. Specify the value for each configured Safety zone.
  • Page 99 First commissioning 15. Click on Specify at least 3 (max. 15) reference points. Specify a max. permitted tolerance for each reference point. Tol - is the tolerance for the side that faces the safety laser scan- ner, Tol + is the tolerance for the side that is facing away from the safety laser scanner. 16.

  • Page 100: Testing

    First commissioning 10.4 Testing Before finally commissioning the safety laser scanner after the installation and alignment, fi- nal inspections must be carried out. INFORMATION This inspection may only be carried out by qualified personnel. Check safety function of the safety laser scanner Procedure: As a test piece, use an opaque object with a height of at least 300 mm and a diameter that corresponds to the selected detection capability.
  • Page 101 First commissioning Safety zone perimeters The safety zone perimeters (see Project configuration [ 33]) must completely secure the danger zone, making it inaccessible. Position of the pushbutton for manual restart It must not be possible to operate the pushbutton for manual restart from inside the danger zone.

  • Page 102: Operation

    Operation Operation 11.1 Display of the monitoring status Icon Status Description/measure Valid config- Configura- uration tion not yet accepted Device is switched on and opera- tional Warning zone has been violated A violation of the warning zone has been detected. The configured ac- tion for a violation of the warning zone has been triggered.

  • Page 103: Display During Normal Operation

    Operation 11.2 Display during normal operation Message in the display Status Description/measure Icon Text CLEANW2 The font panel of the safety laser Clean front panel scanner is contaminated and it must be cleaned to ensure normal opera- tion. DLDNC Download of a configuration or a re- A configuration or a report is port downloaded.

  • Page 104: Diagnostic Information

    EDM [ 64]. Make sure that the configuration of the EDM matches the technical de- tails of the EDM. If the error persists, please contact Pilz. INPUTCF1 Error in the configuration or the wir- Check whether the wiring [ ing.
  • Page 105 Perform a reset of the safety laser test. scanner [ 112]. If the error persists, please contact Pilz. INTF20 An error occurred in the connection Check the network connections between the devices in a safety between the devices in the arrange- laser scanner arrangement.

  • Page 106: Warnings

    An error has occurred when starting Perform a reset of the safety laser the system. scanner [ 112]. If the error persists, please contact Pilz. INTF6 An error occurred during the system Perform a reset of the safety laser test. scanner [ 112].
  • Page 107 Operation Message in the display Error/cause Description/measure Icon Text BKP DONE The backup copy of a configuration was completed successfully. BKP IN PRO- The backup copy of a configuration Wait until the backup copy was cre- GRESS is created. ated successfully. CFG NO The configuration stored in the Follow the instructions in...
  • Page 108 Operation Message in the display Error/cause Description/measure Icon Text Override has elapsed. TIMEOUT RES ABORT The user can cancel the restoring of Follow the instructions in Restore the configuration. configuration [ 111]. When the restoring was cancelled, in can be performed again or a new configuration can be created in PSENscan Configurator.

  • Page 109: Log File

    Operation 11.3.4 Log file A series of events is stored in a log file. The file is saved in the memory module and synchronously also in the safety laser scanner. Events at the safety outputs (violations of the safety zone) Events at the inputs for muting and override Error Updates (firmware, configurations etc.)

  • Page 110: Text Messages In The Display

    Operation 11.4 Text messages in the display With the buttons under the display of PSEN sc M 3.0/5.5 08-17 series you can navigate in the message in the display. Confirm message in the display and open the next menu level or exit the last menu level Scroll down Scroll up...

  • Page 111: Restore Configuration

    Operation Setting Menu item Menu second Meaning level Display settings Rotate The display is rotated. Reset Confirming starts a reset of the PSEN sc M 3.0/5.5 PSENscan 08-17 series. Exit Exit menu in the display. 11.5 Restore configuration Prerequisites The memory module is installed correctly. The pin assignment must be compatible with the data in the memory module.

  • Page 112: Reset

    Operation 4. Display master unit: Confirm / Cancel Display subscriber unit: CHECK MASTER Confirm your entry with Confirm 5. Checking the configuration Display master unit: RES FAILED. Could not copy the configuration successfully. Con- tinue by selecting the data for the restoring. Display master unit: RUN TEST MODE On the display of the master unit, select Enter Test.

  • Page 113: Deactivate Rest Condition

    Operation Remove device from the safety laser scanner arrangement If a device is removed from a safety laser scanner arrangement while this arrangement is in a rest state, error message INTF18 is displayed when the arrangement is switched on. Switch off the arrangement again, deactivate the rest state in the configuration and switch the arrangement back on.

  • Page 114: Cleaning, Checks And Maintenance

    Reduced availability by improper cleaning agents Improper cleaning agents can damage the front screen and lead to faulty shutdowns. – Use only the cleaning agents specified. Contact Pilz and exchange the PSEN sc head [ 119] if the front panel is scratched.

  • Page 115: Checks

    Regular check Regular checks can bring to light changes to the plant/machine, safeguards and ambient conditions. Pilz recommends that the safety laser scanner be checked every six months. Check the safety laser scanner’s front panel: – Scratched front panel: Exchange the PSEN sc head [ 119].

  • Page 116: Exchange Of A Memory Module

    Cleaning, checks and maintenance Procedure: 1. Select a device under Network environment. The following information is shown in the work window: Device type Configuration Firmware version Device status Device IP address 2. Select Device -> Firmware update. Enter the password and log on to the safety laser scanner. 3.
  • Page 117 Cleaning, checks and maintenance 4. Loosen the M3 screws [1] of the memory module and pull out the memory module. The screws are secured against loss and they cannot be removed. Legend [1] M3 screws for attaching the memory module 5.
  • Page 118 Cleaning, checks and maintenance Legend [1] Protective membrane [2] Memory module [3] Cable with connector 7. Screw the memory module with 1 Nm. 8. Place the protective cover at the safety laser scanner and screw the protective covers with 1 Nm. 9.

  • Page 119: Exchange Psen Sc Head

    Cleaning, checks and maintenance 12. Display master unit: Confirm / Cancel Display subscriber unit: CHECK MASTER Confirm your entry with Confirm 13. Checking the configuration Display master unit: RES FAILED. Could not copy the configuration successfully. Con- tinue by selecting the data for the restoring. Display master unit: RUN TEST MODE On the display of the master unit, select Enter Test.
  • Page 120 Cleaning, checks and maintenance Use clean, thin gloves to install the PSEN sc head. Do not touch the front screen. During installation, hold the PSEN sc head by the metal cover on the upper side of the PSEN sc head. Required tool: Hexagon socket torque wrench 2.5 mm with long shaft Procedure: 1.
  • Page 121 Cleaning, checks and maintenance 4. Check whether the interior of the safety laser scanner is free from contaminations. Use dry compressed air for cleaning, if necessary. 5. Place the new PSEN sc head carefully on the lower part of the safety laser scanner. 6.
  • Page 122 Cleaning, checks and maintenance 16. The OSSDs of the safety laser scanner switch to the OFF state. Make sure that the danger zone cannot be used. 17. Switch the safety laser scanner on. 18. Click Reject or Accept to complete the calibration. Click Accept to activate the downloaded configuration in the connected device and re- ject the existing configuration on the connected device.

  • Page 123: Dimensions

    Dimensions Dimensions Master unit 112.5 Side view Plan view Scanning plane Rear view View from below with protective cover Operating Manual PSEN sc M 3.0/5.5 08-17 | 123 1005387-EN-05...
  • Page 124 Dimensions Subscriber unit 59.5 112.5 M5x8(4x) Side view Plan view Rear view View from below with protective cover Operating Manual PSEN sc M 3.0/5.5 08-17 | 124 1005387-EN-05...
  • Page 125 Dimensions PSEN sc bracket P 119,2 110,4 Front view 72,5 Side view PSEN sc bracket PR Front view Side view Operating Manual PSEN sc M 3.0/5.5 08-17 | 125 1005387-EN-05...
  • Page 126 Dimensions PSEN sc bracket F 39,5 Operating Manual PSEN sc M 3.0/5.5 08-17 | 126 1005387-EN-05...

  • Page 127: Technical Details Order No. 6D000019

    Technical details order no. 6D000019 Technical details order no. 6D000019 General Certifications CE, EAC, TÜV, UKCA, cULus Listed ESPE type Product type Master Sensor's mode of operation Optical Resolutions 30 mm, 40 mm, 50 mm, 70 mm, 150 mm Number of zone sets that can be switched Operating range 19 m/resolution 30 mm, 22 m/resolution 40 mm, Warning zone...
  • Page 128 Technical details order no. 6D000019 Inputs Voltage at inputs 24 V Current per input 2 mA Input resistance 12 kOhm Semiconductor outputs Number of OSSD safety outputs Number of configurable outputs Number of configurable inputs/outputs Residual current at "0" signal <...
  • Page 129 Technical details order no. 6D000019 Environmental data Deviation from ideal flatness of the scan field at max. operating range 50 mm Mechanical data Distance scanning plane to top edge 37,7 mm Distance mirror rotational axis to the rear 52,5 mm Connection type M12, 17-pin male connector, M12, 8-pin male con- nector...

  • Page 130: Technical Details Order No. 6D000020-6D000021

    Technical details order no. 6D000020-6D000021 Technical details order no. 6D000020-6D000021 General 6D000020 6D000021 Certifications CE, EAC, TÜV, UKCA, cULus Lis- CE, EAC, TÜV, UKCA, cULus Lis- ESPE type Product type Subscriber Subscriber Sensor's mode of operation Optical Optical Resolutions 30 mm, 40 mm, 50 mm, 70 mm, 30 mm, 40 mm, 50 mm, 70 mm, 150 mm 150 mm...
  • Page 131 Technical details order no. 6D000020-6D000021 Optical data 6D000020 6D000021 Typical output power laser 8 mW 8 mW Inputs 6D000020 6D000021 Signal level at "0" < 5 V < 5 V Signal level at "1" > 12 V > 12 V Voltage at inputs 24 V 24 V...
  • Page 132 Technical details order no. 6D000020-6D000021 Environmental data 6D000020 6D000021 Shock stress In accordance with the standard EN 60068-2-27 EN 60068-2-27 Number of shocks 1000 1000 Acceleration Duration 16 ms 16 ms Protection type Housing IP65 IP65 Deviation from ideal flatness of the scan field at max.

  • Page 133: Safety Characteristic Data

    Safety characteristic data Safety characteristic data NOTICE You must comply with the safety characteristic data in order to achieve the required safety level for your plant/machine. Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO mode 13849-1: 13849-1: 13849-1: SIL CL [1/h]...

  • Page 134: Network Data

    Network data Network data Interface Protocol Direction Transport Port no. Can be de- Description activated User interface Proprietary 2000 Monitoring User interface Proprietary In/out 3000 Receive command User interface Proprietary In/out 4088 Find device in network User interface Proprietary In/out 12000 Poll configur- ation data...

  • Page 135: Order Reference

    Order reference Order reference 18.1 System Product type Features Order no. PSEN sc M 5.5 Safety laser scanner, operating range 5.5 m, master unit, M12, 6D000019 08-17 17/8‑pin PSEN sc S 3.0 Safety laser scanner, range 3 m, subscriber unit 6D000020 08-12 PSEN sc S 5.5 Safety laser scanner, range 5.5 m, subscriber unit...

  • Page 136: Cable

    Order reference 18.2.1 Cable Master – subscriber connection, shielded Product type Features Connector X1 Connector X2 Connector X3 Order no. PSEN sc cable M12, 8-pin M12, 8-pin 6D000022 CAT5e M12-8sm/ male con- male con- M12-8sm, 1m nector, straight nector, straight PSEN sc cable M12, 8-pin M12, 8-pin...
  • Page 137 Order reference Product type Features Connector X1 Connector X2 Connector X3 Order no. PSEN sc cable 50 m M12, 17-pin fe- 6D000033 M12-17sf, 50m male con- nector, straight M12, 8‑pin, shielded Product type Features Connector X1 Connector X2 Connector X3 Order no.
  • Page 138 Order reference For configuration only, unshielded Product type Features Connector X1 Connector X2 Connector X3 Order no. PSEN op Ethernet M12, 4-pin 4-pin RJ45 631071 cable 1m male con- male con- nector, straight nector, straight PSEN op Ethernet M12, 4-pin 4-pin RJ45 631072 cable 3m...

  • Page 139: Appendix

    Appendix Appendix 19.1 Check list The check list below is intended as an aid in for the following work on a safety laser scan- ner of the PSEN sc M 3.0/5.5 08-17 series: During commissioning, recommissioning, and running the specified regular check. Note that the check list is not intended to replace the plant-specific safety analysis required for commissioning/recommissioning, nor the resulting inspections and actions.
  • Page 140 Appendix Action Not OK Notes Check minimum distance to danger zone Has the minimum distance been calcu- lated in accordance with the applicable standards? Has the calculated minimum distance been maintained at all points? Check safety zone Has the ability to creep underneath the safety zone undetected been ex- cluded? Check safety laser scanner...
  • Page 141 Appendix Action Not OK Notes Check the output circuitry of the programmable control system Have OSSDs been incorporated as re- quired for the desired safety category? Are the switching elements that are connected to the OSSDs (valves, con- tactors, etc.) monitored with feedback loops? Does the wiring of the OSSDs match the circuit diagram?

  • Page 142: Identification

    Identification Identification The safety laser scanner's year and month of manufacture is encoded within its serial num- ber. The serial number is a 9-digit code. X YY M ##### Legend X Internal designation (any letter) YY Year of manufacture 16 = 2016 17 = 2017 18 = 2018 19 = 2019...

  • Page 143: Ec Declaration Of Conformity

    European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/downloads. Authorised representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ostfildern, Germany Operating Manual PSEN sc M 3.0/5.5 08-17...

  • Page 144: Ukca-Declaration Of Conformity

    2008. The complete UKCA Declaration of Conformity is available on the Internet at www.pilz.com/ support/downloads. Representative: Pilz Automation Technology, Pilz House, Little Colliers Field, Corby, Northamptonshire, NN18 8TJ United Kingdom, eMail: mail@pilz.co.uk Operating Manual PSEN sc M 3.0/5.5 08-17...
  • Page 145 We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: info@pilz.com, Internet: www.pilz.com...

This manual is also suitable for:

Psen sc m 5.5 08-17Psen sc s 3.0 08-12Psen sc s 5.5 08-12

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