Box Removal/Installation - Linhai ARCHON 400 Service Manual

CHAPTER 4 CHASSIS

4.4 BOX REMOVAL/INSTALLATION

Box Removal
1. Disconnect taillight transition line at lower right of
the Box from the wiring harness.
2. Lift the box into the dump position.
3. Remove the box shock pin from the frame.
4. Remove the shocks from the shock brackets. Let
the shocks fully extend.
CAUTION: Safely support the box during the rest of
the removal process. The box is not as stable with
the shocks removed.
5. Remove the hinge pin.
CAUTION: Safely support the box during the rest of
the removal process. The box is not as stable with
the hinge pin removed.
6. With the hinge pins removed, remove the box
from the frame. Two people maybe needed to
remove the bed from the frame.
CAUTION: Use caution when removing the box. It is
recommended to have two people to carefully
remove the box from the frame.
Box Installation
1. Place the box onto the frame. Align the hinges of
the box with the frame.
2. Install the box hinges.
3. Secure the box hinges with the bolts.
4. With the hinges installed, decompress the box
shocks and place them into the shock brackets
on the frame.
5. Secure the box shocks with the shock pin.
6. Lower the box and secure the latch.
7. Connect taillight transition line to the wiring
harness.
BUCK 450 SERVICE MANUAL 20.0
CHAPTER 4 CHASSIS PAGE. 4- 8