Linhai ARCHON 400 Service Manual page 182

CHAPTER 7 BRAKES
remove the caliper mounting bolts and remove
caliper.
4. Remove brake pad as described above.
5. Inspect surface of caliper for nicks, scratches or
damage and replace if necessary.
6. Install brake pads in caliper body with friction
material facing each other, with the spacer
between the pads. Install retaining pin through
outer pad, pad spacer and inner pad.
7. Install caliper and torque mounting bolts to 18
ft.lbs. (25 Nm).
8. Install brake hose and tighten to specified
torque.
Banjo Bolt Torque: 15 ft. lbs. (21 Nm)
9. Bleed.
10. Field test unit for proper braking action before
putting into service. Inspect for fluid leaks and
firm brakes. Make sure the brake is not dragging
when lever is released. If the brake drags,
recheck assembly and installation.
11. Install the rear wheel and wheel nuts. Carefully
lower the vehicle.
NOTE: If new brake pads are installed, it is
recommended that a burnishing procedure be
performed after installation of new brake pads to
extend service life and reduce noise.
7.14 REAR BRAKE DISC INSPECTION /
INSPECTION
1. Visually inspect the brake disc for nicks,
scratches, or damage.
2. Measure the disc thickness at 8 different points
around the pad contact surface using a 0-1"
micrometer and a dial indicator. Replace disc if
worn beyond service limit.
Brake Disc Thickness
New 0.291-0.299"/7.4-7.6mm
Service Limit 0.281"/7.146mm
Brake Disc Thickness Variance
Service Limit 0.002 " (0.051 mm)
difference between measurements
3. Mount dial indicator as shown to measure disc
BUCK 450 SERVICE MANUAL 20.0
REMOVAL / REPLACEMENT
CHAPTER 7 BRAKES PAGE. 7- 13