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JANOME DESKTOP ROBOT JR3000 Series Operation Manual Dispensing Specifications Thank you for purchasing this Janome Robot. Before using your robot, please read this manual thoroughly and always make sure you use the robot correctly. In particular, be sure to thoroughly read “For Your Safety” as it contains important safety information.
PREFACE The Janome Desktop Robot JR3000 Series are new low-cost, high-performance robots. With these robots we succeeded in reducing the price while maintaining functionality. The combined use of stepping motors and specialized micro step driving circuits saves both energy and installation space.
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To make full use of the machine’s functions and capabilities, make sure that you use the robot according to the correct handling/operation procedures Attention that are written in the manuals listed on the previous page. Do not handle or operate the robot in ways not covered in these manuals. If you turn OFF the power after making changes to robot’s settings or data Attention without saving, those changes are lost and the robot will revert to its original...
CONTENTS PREFACE ..............................1 CONTENTS............................. 3 FOR YOUR SAFETY ..........................5 1. INSTALLATION ..........................10 1.1 How to Mount the Dispenser (Example: 3-Axis Model) .............. 10 2. TEACHING DATA ..........................11 2.1 Point Types ........................... 11 2.2 Dispense Conditions ........................16 2.2.1 Individual Program Settings ....................
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8. DISPENSE FILLING ......................... 47 8.1 Rectangle Filling .......................... 47 8.2 Circle Filling ..........................50 9. HOW TO CONNECT THE DISPENSER ..................53 10. DISPENSER TYPE ......................... 57 11. DISPENSER MODE ........................59 12. FUNCTIONS AT THE START/END OF LINE DISPENSING ............61 12.1 Prevent Fragmented Dispensing at the Start of Line Dispensing (Wait Time at Start) .....
FOR YOUR SAFETY The safety notes outlined below are provided in order to ensure safe and correct usage of the product in addition to preventing injury to the operator, other people and damage to property as well. ・・・・・ Be sure to follow the safety guidelines detailed here ・・・・・ Symbols are also listed alongside the safety note explanations.
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FOR YOUR SAFETY Danger Do not use where flammable or corrosive gas is present. Leaked gas accumulating around the unit causes explosions and fire. Warning Make sure that you securely install the unit in a place that can fully withstand both the unit’s weight and its usage.
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FOR YOUR SAFETY Warning Always make sure the unit is grounded. Do not use when the unit is not grounded. Improper grounding causes electric shocks and fires. Wipe the power plug with a clean, dry cloth periodically to eliminate dust. Dust accumulation deteriorates the electrical insulation and causes fires.
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FOR YOUR SAFETY Caution Do not drop or jar the unit during transport and/or installation. This causes injuries or damages the unit. Before performing any operation, ensure there is no imminent danger to any of the operators. Failure to do so causes injury. Use the unit in an environment between 0 and 40°C, with a humidity level of 20 –...
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FOR YOUR SAFETY Caution When the dispenser (syringes etc.) is equipped, make sure it is securely fitted before running the robot. Failure to do so causes injury or breakdown. When using the machine for extended periods of time, check and make sure none of the main unit’s mounting screws are loose, and perform a routine inspection every 3 months.
1. INSTALLATION 1.1 How to Mount the Dispenser (Example: 3-Axis Model) 1. Mount the syringe on the Z-axis of the robot. 2. Connect the air tube to the syringe. 3. Connect the air tube to the dispenser controller. Air Tube Syringe Dispenser Controller Nozzle...
2. TEACHING DATA 2.1 Point Types Point types are defined according to the type of job or movement, such as Point Dispense or Start of Line Dispense. For dispensing specifications there are the 6 standard point types and as well as the following 20 point types: Work Home 1.
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4. CP Arc Point This point is necessary for specifying an arc in a CP movement drawn between the Start of Line Dispense and End of Line Dispense points. You can set the line speed for this point. 5. End of Line Dispense This point executes the “dispensing return movement”...
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NOTE • If a circle or arc is drawn from the Start of Circle Dispense Center of Circle points, the robot makes a PTP movement to the next point. If you want to move from a circle or arc by CP movement, please use a CP Arc Point.
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12. Rectangle End Point The robot fills in the area of a rectangular shape specified by one of the following points: [Zigzag Start Point], [Rectangular Spiral Start Point] or [Hollow Rectangle Start Point], and the [Rectangle End Point]. After dispensing is finished, the robot makes a PTP movement to the next point. 13.
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NOTE For information regarding standard point types, please refer to the to the operation manual Basic Instructions. Depending on the point types set to the points, some items cannot be set to them. The chart below indicates what items can be set to each point type. (: Can be set, Blank: Cannot be set) Job/Additional Function Data Point Type...
[Condition Data] selected from [Condition Number] is different from [Condition Data] set from individual program settings. For further details, please refer to “2.2 Dispense Conditions.” When a [Point Job], etc., is set to the point types [Point Dispense] – [Line Passing], [End of Line Dispense], [Wait Start Point], [Start of Circle Dispense] –...
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3. Return Type After dispensing ends, the Z axis is raised at the [Return Line Speed] to prevent dripping. You can select from the following 4 types. The return movements are executed with [Point Dispense], [End of Line Dispense] or at the dispensing end position*. •...
*Dispensing End Position: This is the end position of an arc or dispense filling that is drawn with Start of Circle Dispense – Center of Circle Dispense 2.2.1 Individual Program Settings Within individual program settings there is the settable item [Dispense Condition]. These can be set for each program, and the values set are valid only when that program is executed.
2.3 Dispenser There are [Dispenser] settings which are universal settings (common data) for all programs. You can set or change the dispenser connection point, type and valid/invalid status for dispenser response signals, and the dispenser mode. MENU [Dispenser] Dispenser IO Function Assignment Dispenser Type No Response Signal Dispenser Mode...
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3. Dispenser Mode The Dispenser mode can be selected from the following 2 choices: • Steady Dispensing time is controlled at the robot side. • Timer Dispensing time is set by the timer on the dispenser. However, during line dispensing or when the dispensing type is set to [No Response Signal], the robot runs in Steady Mode even if [Dispenser Mode] is set to [Timer].
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JR3000 Unit Purge Switch JR3203 Example Switchbox (Optional) Purge Switch Dispensing Specifications Desktop Robot JR3000...
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5. Purge by External Signal If you are using this setting, it is assumed that there is an arbitrary remote purge switch connected to Option Switch 1. Here, the remote purge switch can be enabled or disabled. • Constant Valid The purge operation is executed regardless of the robot’s status.
3. TOOL DATA Before registering a program, etc., match up the following settings to the methods and environment with which you will use the robot. 3.1 3 Axes TCP-X When you change tools, the tool center point will be out Top View of alignment due to the angle of attachment and other such factors.
3.2 4-Axes Refer to the following table to set [Tool Mass]. Tool Mass JR3200 1 kg 3.5 kg JR3300, JR3400 1 kg 4 kg 7 kg The offset value from the offset of the tool tip to the corresponding axes is referred to as the tool center point (TCP).
3.2.1 TCP Automatic Adjustment Functions (4 Axis Specifications Only) The TCP automatic adjustment function is a function that can automatically set the tool data [Direct TCP-XY Settings]. To use this function, you need a special sensor (please prepare this on your side). ...
Checking Sensor Operations Once the sensor is connected to the robot, check sensor operations to confirm connectivity. UTILITY [Test Menu] IO Test [IO Test] 6543210987654321 IO-SYS IN 11______________ Check to see that the connected sensor is IO-1 IN ________ responding correctly using the IO connection 6543210987654321 test.
• IO Function Assignment You can set the bit number for the IO-SYS arbitrary IO. #sysIn15 (X), #sysIn16 (Y) are assigned by default. • TCP Detection Angle You can set the angle for TCP detection. 45°, 90°, 180°, -45°, -90°, -180° The symbols indicate the rotation direction Positive: right rotation (counter clockwise), Negative: left rotation (clockwise) •...
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Customizing Mode [Teaching Mode Customizing] [Default All Program Common Settings] [Tool Data] [Start TCP Auto Measurement] [Additional Function Data] [Point Tool Data Settings] [Tool Number] [Numeric TCP] [Start TCP Auto Measurement] [Program] [Individual Program Settings] [Tool/Workpiece] [Tool Data] ...
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Axis will work if you select YES Please check the safety around the robot Do you want to continue this operation? The LCD screen (warning) before measurement Measurement Please wait The LCD screen during measurement Measurement Result Succeeded Press any Key The LCD screen after measurement is complete Once measurement is complete, the TCP automatic adjustment results (TCP values) are displayed.
3.2.4 TCP Automatic Adjustment Standard Value Settings The TCP automatic adjustment automatically calculates the XY directional offset amounts from the R axis center to the tool tip. By setting all program common standard values for the TCP automatic adjustment, you can add an adjustment to the Z axis.
3.2.5 Tool Data In [Tool Data], the settable item [Direct TCP-XY Setting] is included for 4 axis specifications only. The content of this setting is the same as [Tool Data] in individual program settings. 3.2.6 Camera/Z Sensor Commands By specifying the point job command autoTCP, the adjustment is performed at the given point. Required parameters: N/A Command content: This allows you to perform TCP automatic adjustments with 4 axis...
4. IO FUNCTIONS 4.1 IO-SYS Function Assignments Name Function Pin No. sysIn1 Start/Free Free/Start Inhibition/Stop-Start Inhibition/ sysIn2 Software Interlock/Urgent Stop sysIn3 Program Number LOAD/Free sysIn4 Program Number 1/Free sysIn5 Program Number 2/Free sysIn6 Program Number 4/Free sysIn7 Program Number 8/Free sysIn8 Program Number 16/Free sysIn9...
4.1.1 Input • Start (#sysIn1) Turn ON this signal to start or restart a program in External Run Mode. In addition, this signal is used for mechanical initialization when the power is turned ON, and for moving to the work home position coordinates.
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• Start Inhibition (#sysIn2) Start is inhibited if Start Inhibition (#sysIn2) is set in [IO Function Assignment]. This signal works when it is OFF (negative logic). If this signal is OFF and the Robot Stop (#sysOut2) signal is ON (when the robot is stopped), start is inhibited.
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• Program Number 1 – 64 (#sysIn4 – #sysIn10) You can specify program numbers by turning ON this signal. Example: If you want to specify program number [67]: 67 = 64 (#sysIn10) +2 (#sysIn5) + 1 (#sysIn4) = Turn ON signals #sysIn10, #sysIn5 and #sysIn4. This function is enabled when [Administration Settings Mode] ...
• Dispenser Response (#sysIn13) This signal is invalid when [Dispenser Type] is set to [No Response Signal]. When set to [Busy Signal Operation], the robot determines it is dispensing when this signal is ON. When set to [Finish Signal Operation], the robot determines dispensing is finished when this signal is ON. •...
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• Robot Stopped (#sysOut2) When the robot is stopped this signal is ON, when the robot is moving, it is OFF. If you turn the Software Interlock (#sysIn2) signal OFF when this signal is ON (the robot is stopped), start is inhibited.
4.3 IO Polarity There are two types of IO polarity: PNP specifications and NPN specifications. After confirming your robot’s polarity specifications, always connect tools (etc.) which are compatible with these specifications. The robot’s IO polarity can be confirmed on the IO polarity nameplate. For further details, refer to External Control (IO/Fieldbus).
5. TIMING CHARTS 5.1 No Response Operations (Steady Mode, Line Dispensing, Point Dispensing) Start (sysIn1) To the X, Y work positions To the next work position Line dispensing X, Y movement Moves to the Z height To the work position (return speed) Return Line dispensing...
5.2 Busy Signal Operations (Timer Mode, Point Dispense) Start (sysIn1) To the X, Y standby positions To the X, Y work positions X, Y work positions X, Y movement To the Z Moves to the Z height Moves to work position standby position Return Z movement...
5.3 Finish Signal Operations (Timer Mode, Point Dispense) Start (sysIn1) To the X, Y The next X,Y work To the X, Y work positions standby positions positions X, Y movement To the Z standby Moves to the work position Moves to the Z height position Return Z movement...
6. POINT DISPENSING With point dispensing, the robot stops for the preset point dispensing time at the point position and turns ON the dispenser. To point dispense, register a point with the point type [Point Dispense]. Enter the point position where you want to Select Point Type Point Dispense perform Point Dispense.
7. LINE DISPENSING To perform line dispensing, you need to register points with the point types [Start of Line Dispense] and [End of Line Dispense] respectively. If you register a [Line Passing] point between the [Start of Line Dispense] and the [End of Line Dispense] points, you can change direction during line dispensing. Also, if you insert a [CP Arc Point] point between the [Start of Line Dispense] and the [End of Line Dispense] points, you can draw an arc.
NOTE • At the Start of Line Dispense point, the robot holds according to the [Wait Time at Start] settings in in [Individual Program Settings]/[Dispensing Condition]. [Wait Time at Start] is only valid for the Start of Line Dispense and the Start of Circle Dispense points. •...
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Makes a PTP movement to the next point Circumference Angle: -90° Makes a PTP movement to the next point Start of Circle Dispense Center of Circle Dispense Circumference Angle: 180° If you are using a PC (JR C-Points II) to register points, click the icons below to add the corresponding point to the program.
8. DISPENSE FILLING 8.1 Rectangle Filling Specify the rectangle area with 2 consecutive points: [Zigzag Start Point] and [Rectangle End Point], or [Rectangular Spiral Start Point] and [Rectangle End Point], and by line dispensing in either a zigzag shape or a rectangular spiral shape, the robot fills in the specified area. If you specify the rectangular area with the two points: [Hollow Rectangle Start Point] and [Rectangle End Point], you can dispense a donut shape with an empty center.
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Zigzag Start Point – Rectangle End Point • Direction: Y Direction Zigzag Start Point The robot executes line dispensing back and forth in a zigzag motion at the specified [Line Speed] filling in the rectangular area specified by the Zigzag Start Point and Rectangle End Point.
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NOTE When filling in a rectangle from the Zigzag Start Point to the Rectangle End Point, if the Z coordinates for the Zigzag Start Point and the Rectangle End Point differ, the robot changes the height of the Z axis so it dispenses on a slope while it executes dispensing. With other dispensing operations, the robot dispenses from the start point Z coordinates in a horizontal plane.
Hollow Rectangle Start Point – Rectangle End Point robot spirals from Hollow Filling Width Rectangle Start Point toward the center, Hollow Rectangle Start Point and does so by executing line dispensing at the specified [Line Speed] on a horizontal plane at the Hollow Rectangle Start Point.
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Specify the circular area that you want to fill in Point Type Selection Spiral Start Point by registering the 3 points: [Spiral Start Point], Hollow Spiral Start Point [Circumference Spiral Area Circumference of Spiral Area 1 Circumference of Spiral Area 2 [Circumference of Spiral Area 2].
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The robot defines how many times it spirals around by splitting up the outer circumference diameter by [The Number of Pitches]. Outer Circumference Diameter ÷ (Pitch Count + 0.5) = d If [Line Dispensing] is set to [Circumference] or [Without], the robot dispenses along the circumference before drawing the spiral.
9. HOW TO CONNECT THE DISPENSER The [Dispenser Response] and [Dispenser ON] output signals are assigned by default to sysIn13 and sysOut10 respectively. These are intended for connecting the dispenser to IO-SYS. If you want to connect a dispenser to IO-1 or to output the [Dispenser ON] signal to multiple dispensers, you can change this IO assignment.
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Dispenser Response The “Dispenser Responses” are input signals, IO-SYS (sysIn) therefore they are normally assigned to IO-1 (genIn) [IO-SYS (sysIn)] or [IO-1 (genIn)]. IO-FB (fbIn) IO-SYS (sysOut) However, as a setting they can typically be IO-1 (genOut) assigned not only as input but also as output IO-FB (fbOut) Internal Relay (mv) signals (sysOut, genOut) and internal or keep...
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[Data] [Dispenser] [IO Signal Setting] Select [Dispenser]. The Dispenser Edit screen appears. Click the [IO Signal Setting] button. The screen on the next page is displayed. Dispensing Specifications Desktop Robot JR3000...
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To connect the dispenser, set the connector (from the cells indicated by the white arrows), pin number (the [Number] cell), and the number of pins (the [Width] cell). Click each setting cell to select or numerically enter the item you want. Dispensing Specifications Desktop Robot JR3000...
10. DISPENSER TYPE When using this robot, set/modify [Dispenser Type], under MENU [Dispenser], according to the dispenser connected to the robot. There are three types as follows: • No Response Signal The robot ignores the signals returned from the dispenser. •...
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[Data] [Dispenser] [Dispenser Type] Select [Dispenser] from the menu and then select [Dispenser Type]. Dispensing Specifications Desktop Robot JR3000...
11. DISPENSER MODE This changes the [Dispenser Mode], under MENU [Dispenser]. There are two types to select from: • Steady The dispensing time is controlled by the robot. • Timer The dispensing time is controlled by the timer on the dispenser. (However, during line dispensing or when [Dispenser Type] has been set to [No Response Signal], this setting is invalid.
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[Data] [Dispenser] [Dispenser Mode] Select [Dispenser] from the menu and then select the Dispenser Mode. Dispensing Specifications Desktop Robot JR3000...
12. FUNCTIONS AT THE START/END OF LINE DISPENSING 12.1 Prevent Fragmented Dispensing at the Start of Line Dispensing (Wait Time at Start) At a line dispensing start point*, if the X and/or Y axes (etc.) move before the actual dispensing operation starts and the dispensing agent fragments at the start section, or if you want the dispensing agent thicker at the start section, modify/register [Wait Time at Start] in [Dispense Condition].
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[Dispense Condition] in individual program settings is applied to all line dispensing start points in the same program. Condition data [Dispense Condition] apply only to points that are set with dispensing condition numbers. Individual Program Settings [Dispense Condition] Press the MENU key, select [Individual Enter a number.
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[Wait Time at Start] is executed only at points that start line dispensing. Dispense Conditions in Individual Program Settings [Program] [Individual Program Settings] [Individual Data] [Dispense Condition] [Wait Time at Start] Dispense Conditions in Condition Data [Data] ...
12.2 Prevent Fragmented Dispensing at the End of Line Dispensing (Wait Time at Stop) At a Point Dispense/End of Line Dispense/dispensing end position*, if the Z axis ascends before the actual dispensing finishes and/or the X and/or Y axes (etc.) start moving causing the dispensing agent to drip, register/modify the dispensing condition [Wait Time at Stop].
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Condition Data Dispense Conditions The dispensing operation for which you want to prevent dripping at the 1. Press the MENU key on the value setting end of line dispensing screen for the start point of the dispensing Area of dripping operation for which you want to prevent the Start of Line Dispense Dispense End...
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Dispense Conditions in Individual Program Settings [Program] [Individual Program Settings] [Individual Data] [Dispense Condition] [Wait Time at Stop] Dispense Conditions in Condition Data [Data] [Dispense Condition] [Add/Edit] [Wait Time at Stop] Select [Dispense Condition] from the [Individual Program Settings] –...
12.3 Prevent Liquid Stringing at the End of Dispensing If liquid strings at a [Point Dispense], [End of Line Dispense], or dispense end position, you can set a stop time, or raise the Z axis at a slow speed to help reduce stringing. Set the [Return Type], the [Z Return Height], the [XY Return Dist.], the [Return Line Speed] and the [Wait Time Aft.
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Set a positive (+) or negative (-) value for the [XY Return Dist.]. XY Return Dist.: Positive • If a positive value ([XY Return Dist.] > 0) is set, the XY axes return in the direction opposite from the direction used to reach the dispensing end position.
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Condition Data Dispensing Conditions The dispensing operation for which MENU [Dispense Condition] you want to prevent liquid stringing at Number Entry the End of Line Dispensing Stringing point [Return Type] [Z Return Height] Start of Line Dispense End of Line [XY Return Dist.] (Point Set with Dispense...
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Dispense Condition in Condition Data [Data] [Dispense Condition] [Add/Edit] [Hight Z Retracting] [Distance of XY Retracting] [Up Speed] [Wait Time at Up] Select [Dispense Condition] from the [Individual Program Settings] – [Individual Data] dialog. The dialog below is displayed.
13. WORK ADJUSTMENTS FOR DISPENSING SPECIFICATIONS With work adjustments, the Start of Line Dispense Point – End of Line Dispense point (as well as the CP Start Point – CP End Point) is considered one block of points. Therefore, if a work adjustment is set at the Start of Line Dispense point, it applies to all points through the End of Line Dispense point.
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Point Start of Start of Center of Line Line End of Line Point Type Line Circle Circle Passing Passing Dispense Dispense Dispense Dispense Work Adjustment (No number (No number (No number Number Set to the point is set.) is set.) is set.) Work Adjustment Number Applicable to...
14. PURGING THE DISPENSING AGENT You can purge the dispensing agent at your own discretion. If in Switch Run/External Run Mode, make sure the robot is in run standby. Switch Run Mode Press the purge switch. While the purge switch is pressed the dispenser is ON. Release the purge switch to turn the dispenser OFF.
14.1 Purge Switch Press the purge switch (Option Switch 1) located on the front of the robot or on the switchbox (optional). Press the purge switch to turn the dispenser ON, release it to turn the dispenser OFF. However, if [Dispenser Mode] is set to [Timer] and [Dispenser Type] is set to [Busy Signal Operation] or to [Finish Signal Operation], pressing the purge switch will initiate the following operation: The dispenser turns ON according to the time set for it.
14.2 Purge by Ext. Signal (#sysIn14) To use this signal, connect the remote purge switch to IO-SYS #sysIn14, and then press the remote purge switch. When the remote purge switch is pressed the dispenser turns ON, when it is released the dispenser turns OFF.
14.3 Automatic Purge You can purge the dispensing agent automatically after one run cycle ends. This is called [Automatic Purge]. For the [Automatic Purge] function, the dispenser turns ON for the time set in [Time of automatic purge] for one [Cycle of automatic purge]. [Cycle of automatic purge] repeats until a run is started.
For 4 axis specifications, refer to “3.2.1 TCP Automatic Adjustment Functions (4 Axis Specifications Only).” The Janome Needle Adjuster 2 features a slim and compact structure with high resolution sensors. Needle Adjuster 2 has a simple structure using two infrared sensors and can support a wide range of nozzles;...
15.1 Needle Adjuster 2 Overview Use Needle Adjuster 2 by attaching it to the X table. If you teach a program such as the one shown below which only contains 2 points and then load the nozzle position as standard data, when you replace nozzles you can automatically adjust the nozzle position by simply running the program.
15.2 Teaching and Making Standard Registration of Measuring Points Make sure the robot and Needle Adjuster 2 are properly connected and set the nozzle the same as it is during a run. 15.2.1 New Program Open a new program. Create a dedicated measuring program separate from programs that are used to actually perform jobs. 15.2.2 Point Teaching Register the measuring points as the X_LED...
Select Point Type When you enter point coordinates, the point Needle X Measurement type selection screen is displayed. Needle Y Measurement Use the CURSOR to move down the screen or the . key to display the screen to the right. Select [Needle X Measure Point] and [Needle Y Measure Point].
15.2.4 Execution Once you have replaced the nozzle, switch to Run Mode and execute the program that has [Needle X Measure Point] and [Needle Y Measure Point] registered. By running this program, the difference between the obtained nozzle position and the nozzle position measured/registered with [Standard of Needle Adjustment] is registered to the tool data in all programs as [TCP-X], [TCP-Y] and [TCP-deltaZ].
Operation Flowchart (Dispensing Specifications) Ver.1.0x 1/4 Power ON English F・1 LANG Japanese German External/Switch Run Mode Teaching Mode Italian Spanish F・1 Start (Initialize) F・4 (Initialize) F・1 French LANG LANG Korean Simplified Chinese MODE Czech Vietnamese External/Switch Run Mode Teaching Mode Customizing Mode Administration UTILITY...
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Operation Flowchart (Dispensing Specifications) Ver.1.0x 2/4 (F) PTP Condition Settings PTP Condition Number PTP Speed (F) R-Axis Rotate Speed Individual Program R-Axis Acceleration Program Name CP Condition Settings CP Condition Number CP Acceleration Settings Relative Mode/Absolute Mode Dispense condition Wait Time at Start R-Axis Rotate Speed Z Move Height/Horizontal Move Pos'n Wait Time at Stop...
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Operation Flowchart (Dispensing Specifications) Ver.1.0x 3/4 Common Setting Variable Enumeration Type Protect Mode No Limit Variables Definition Type Hide Control Valid/Invalid Public Protected UTILITY (A)-1 (A)-1 Private Variable Caption Number of Selections Teaching Mode Customizing Account Selection Item Caption Teaching Mode Display Settings Application Caption Login Make New Account...
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Operation Flowchart (Dispensing Specifications) Ver.1.0x 4/4 (I) (I) PTP Point Program Program List CP Start Point Copy Program Dispense condition Copy Condition Data CP Passing Point Delete Program Delete Condition Data CP Stop Point Change Program Number Delete All Condition Data CP Arc Point Delete All Programs CP End Point...
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