Janome JR3000 Series Operation Manual
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Janome JR3000 Series Operation Manual

Janome JR3000 Series Operation Manual

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JANOME DESKTOP ROBOT
Operation Manual
(For Maintenance Operators Only)
Maintenance operators are individuals who have received maintenance training
from Janome or from a Janome dealer. People responsible for maintenance should
Thank you for purchasing this Janome Robot.
• Before using your robot, read this manual thoroughly and always make
sure you use the robot correctly. In particular, be sure to thoroughly read
"For Your Safety" as it contains important safety information.
• After reading this manual, store in a safe place that can be easily
accessed at any time by the operator.
JR3000 Series
Maintenance
receive this training.
Original Instructions

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Summary of Contents for Janome JR3000 Series

  • Page 1 Maintenance (For Maintenance Operators Only) Maintenance operators are individuals who have received maintenance training from Janome or from a Janome dealer. People responsible for maintenance should receive this training. Thank you for purchasing this Janome Robot. • Before using your robot, read this manual thoroughly and always make sure you use the robot correctly.

  • Page 2: Preface

    PREFACE This manual covers the JR3200, JR3300, JR3400, JR3500 and the JR3600 Series. There are several manuals pertaining to these robots. Manual Details JR3000 JC-3 JS3 • For Your Safety Be sure to thoroughly read “For Your Safety” as it contains important safety information. Read This First •...
  • Page 3 Warning Do not handle or operate the robot in ways not covered in the manuals listed here. Contact Janome (information provided on the back of this manual) for repairs. Failure to do so can cause electric shock or injury. Caution To make full use of the machine’s functions and capabilities, make sure that you...

  • Page 4: Table Of Contents

    CONTENTS PREFACE ............................1 FOR YOUR SAFETY ........................5 1. BACKING UP DATA AND UPGRADING SYSTEM SOFTWARE VIA USB MEMORY ....13 1.1 Backing Up Teaching Data (C&T Data) ................14 1.1.1 Write Teaching Data to USB Memory ................14 1.1.2 Read Teaching Data from USB Memory ...............
  • Page 5 6.1.2 JR3300 Series ....................... 43 6.1.3 JR3400 – JR3600 Series ....................44 6.2 Applying Grease........................45 6.2.1 X Axis, Y Axis ........................ 45 6.2.2 Robot Cable ........................46 6.2.3 Z Axis (3 Axis Specifications) ..................47 6.2.4 ZR Axis (4 Axis Specifications) ..................48 6.2.5 Z Axis (JR3000F)......................

  • Page 6: For Your Safety

    FOR YOUR SAFETY The safety notes outlined below are provided in order to ensure safe and correct usage of the product in addition to preventing injury to the operator, other people and damage to property as well. ・・・・・Be sure to follow the safety guidelines detailed here・・・・・ Symbols are also listed alongside the safety note explanations.
  • Page 7 FOR YOUR SAFETY If using auxiliary axis functions to operate a motor, such as a servo motor, that produces feedback and/or a motor with high output etc., or when using auxiliary axes in the robot setup etc., we ask that you perform a risk assessment on your side and take any necessary safety measures.
  • Page 8 FOR YOUR SAFETY If Using Auxiliary Axis Functions in a Way that Require Safety Measures Danger When power to the robot is ON, never enter the safety guard or put your head, hands, or any part of your body inside. Entering the safety guard could result in injury.
  • Page 9 FOR YOUR SAFETY If Using Auxiliary Axis Functions in a Way that Require Safety Measures Warning Construct safety guards that are strong enough to protect the operator against such dangers as the tool or workpiece splintering, etc. When working within the safety guard, use protective gear such as a helmet, protective gloves, protective goggles, and safety shoes.
  • Page 10 FOR YOUR SAFETY Danger Do not use where flammable or corrosive gas is present. Leaked gas accumulating around the unit causes explosions or fire. Warning Use protective gear such as a helmet, protective gloves, protective goggles, and safety shoes when installing the robot and performing maintenance. Failure to do so can cause injury.
  • Page 11 IP Protection Rating: IP20. If anything unusual occurs, such as a burning smell or unusual sound, stop operation and unplug the power cord immediately. Contact Janome (details on the back of this manual) or a Janome dealer. Continuing to use the robot without addressing the problem causes electric shock, fire, or unit breakdown.
  • Page 12 FOR YOUR SAFETY Caution Do not drop or jar the unit during transport and/or installation. This can cause injury or damage the unit. Before performing any operation, ensure there is no imminent danger to any of the operators. Failure to do so causes injury. Use the unit in an environment between 0 and 40 °C, with a humidity level of 20 to 90 %, and without condensation.
  • Page 13 FOR YOUR SAFETY Caution When attaching tools, a USB camera, or any other device, make sure they are securely fitted before running the robot. Failure to do so causes injury or breakdown. When using the machine for extended periods of time, check and make sure none of the main unit’s mounting screws are loose, and perform a routine inspection every 3 months or after every 750 hours of operation.

  • Page 14: Backing Up Data And Upgrading System Software Via Usb Memory

    1. BACKING UP DATA AND UPGRADING SYSTEM SOFTWARE VIA USB MEMORY Insert a commercially sold USB memory (Ver. 2.0) into the Memory Port to record robot data or upgrade the system software. For details regarding precautions when using the memory port, refer to “14.1 USB Memory Usage Precautions”...

  • Page 15: Backing Up Teaching Data (C&T Data)

    1.1 Backing Up Teaching Data (C&T Data) This section explains how to record C&T (customizing data and teaching data) to USB memory and how to copy C&T data backups from a USB memory to the robot. The PC software JR C-Points II can read/write to and from C&T data saved on a USB memory device. UTILITY [MEMORY Port] [Write USB Memory] [Read USB Memory]...
  • Page 16 NOTE: If you want to use the startup menu, use a dedicated memory device. You cannot use a USB memory device with multiple files on it. Format the USB memory before use. The following folder configuration is created, in which the teaching data is recorded: JANOME Teaching data is saved in this folder DATA (extension CTD) XXX.CTD...

  • Page 17: Read Teaching Data From Usb Memory

    1.1.2 Read Teaching Data from USB Memory With this you can read teaching data from the USB memory. The teaching data backup file is read from the DATA folder in the following folder configuration: JANOME The teaching data in this folder is readout DATA on the robot (extension CTD) XXX.CTD...

  • Page 18: Backing Up And Restoring Robot Data

    1.2 Backing Up and Restoring Robot Data The robot data storage area is partitioned as shown by the diagram below. All of the storage area partitions including the robot system software storage partition are subject to backup and data restoration operations. Robot System Software Individual...

  • Page 19: Backup Data

    1.2.1 Backup Data The robot system software, C&T data, individual configuration information and model setting files are read and saved as a file. If you do not specify an extension name, the file is saved with the extension “JRB”. Select [Backup] with a USB memory device connected. A screen for entering the backup file name is displayed.

  • Page 20: Upgrading System Software

    • Updating from versions 3 or higher can be done with the MEMORY Port. Create the following folder configuration in the USB memory beforehand. Save the system software into the UPDATE folder. JANOME The system software is saved into UPDATE this folder (extension: JSY) XXX.JSY...

  • Page 21: Auto Update

    1.3.1 Auto Update Make sure that [MEMORY Port] and [Auto Update] are set to [Valid] in [MEMORY Port Settings] (Administration Settings Mode). If these are disabled, the robot does not automatically update when power to the robot is turned ON. Disabling these is convenient if you want to prevent malfunctions when powering up the robot.

  • Page 22: Manual Update

    1.3.2 Manual Update Use this to upgrade the system software while the robot is ON. Mount the USB memory device with the system software saved on it into the memory port on the robot and then follow the procedure below. MODE [Administration] [Administration Settings Mode] [MEMORY Port Settings]...

  • Page 23: Backing Up Data And Upgrading System Software Via Pc

    2. BACKING UP DATA AND UPGRADING SYSTEM SOFTWARE VIA PC Before upgrading the software version of your robot, make sure to create a data backup. Create a data backup using the PC software (JR C-Points II or JR C-Points II Limited Edition). You can use the following functions with the PC software: Backing up C&T data.

  • Page 24: Installation

    ■ If screen resolution exceeds 1920×1080, or if the monitor is small On a monitor with resolution exceeding 1920×1080, or on a Laptop PC with a small screen, the layout of text and icons in “Limited Edition” may be disrupted. In such cases, adjust and set the following two points in the Windows screen settings.

  • Page 25: Version Up From Ver.3 Or Lower To Ver.5 Or Higher

    2.1.3 Version Up From Ver.3 or Lower to Ver.5 or Higher When upgrading from an older version, the older version is automatically uninstalled. Teaching data is compatible to and from different versions of robot system software. However, teaching data from a robot (or JR C-Points II) running version 3 or older is not compatible with JR C-Points II (or robot system software) version 5 or newer.

  • Page 26: Connecting To A Pc (Lan Connection)

    2.2 Connecting to a PC (LAN Connection) To back up the robot’s C&T data and to upgrade the robot’s system software, connect the robot and a PC via Ethernet and make sure the PC and robot are able to interface. ■...

  • Page 27: Lan Cable

    2.2.1 LAN Cable Use a straight LAN cable (category 5) compatible with the 10BASE-T/100BASE-TX standard to connect the Robot and PC. Insert one end of the LAN cable into the LAN port on the robot and the other into the LAN port on the PC. Robot Front (Example: JR3203N-AC) LAN Port If you are using JR C-Points II to operate the robot from a PC, remove the teaching pendant, as...

  • Page 28: Lan Port

    2.2.2 LAN Port Diagram: RJ-45 LAN Port Pin Assignment Pin No. Name Function TD + Transmit signal+ TD - Transmit signal- RD + Receive signal+ Not connected Not connected RD - Receive signal- Not connected Not connected 2.2.3 Communication Settings (IP Address Settings) Ethernet communication uses “TCP/IP protocol”.

  • Page 29: Robot Ip Address Settings

    2.2.4 Robot IP Address Settings You can set the robot’s IP address from the PC software JR C-Points II. (This is also possible with Limited Edition) Open the JR C-Points II robot IP address settings dialog by clicking [Robot]  [IP-Address Settings]. •...

  • Page 30: Sending And Receiving C&T Data

    2.3 Sending and Receiving C&T Data We recommend creating backup data in case of contingencies. To create a data backup, startup JR C-Points II Limited Edition on the PC, receive the data from the robot, and then save the received data as a file. Additionally, you can use a USB memory device to make a backup.
  • Page 31 Have the robot doing one of the following: Switch Run Mode: Run standby (waiting to start) External Run Mode: Run standby (waiting to start) Teaching Mode: Point value setting screen Startup JR C-Points II Limited Edition, and from the [Robot] pull down menu select [Receive C&T Data].

  • Page 32: Upgrading Robot System Software

    2.4 Upgrading Robot System Software Before upgrading the system software, make sure to create a backup using the PC software JR C-Points II so that the data is usable with the new system software. A USB backup of C&T data from system software version 3 is not compatible with system software version 5 or higher.

  • Page 33: Recovery

    Click [Send] and the robot system software starts sending. Caution When transferring the robot system software, never turn OFF the power to the robot or the PC. If the power to robot is cut OFF during the transfer, there is a risk the robot will not be able to start up again.
  • Page 34 Click the icon, specify the drive where the Operation Manual CD-ROM is placed, then select the robot system software file and click [Open]. The selected file name is displayed. Click [Send] and the robot system software starts sending. Caution When transferring the robot system software, never turn OFF the power to the robot or the PC.

  • Page 35: Backing Up And Restoring Robot Data

    2.5 Backing Up and Restoring Robot Data The robot data storage area is partitioned as shown by the Robot System diagram on the right. “Robot data” mentioned in this section Software refers to all data displayed in the diagram to the right (robot system software included).

  • Page 36: Restore Data

    2.5.2 Restore Data This restores robot data using the data saved in [Robot Data Backup]. Restoring robot data deletes all of the data in the robot (robot system software, C&T data, individual configuration information and model setting files) and overwrites it with the data in the backup file.

  • Page 37: Periodic Inspection

    3. PERIODIC INSPECTION Below is a table of inspections for the robot. Add any inspection items for surrounding devices, fixtures, etc., based on your own judgment. NOTE: Periodical inspections should be performed within the allocated elapsed number of months or hours of use, whichever comes first. Inspection Period Inspection Item Method...

  • Page 38: Periodic Inspection Sheet

    4. PERIODIC INSPECTION SHEET Copy this page and use it to write in the dates when inspections were performed. Store these records for at least three years. NOTE: Routine inspections should be performed within the allocated months or hours of use, whichever comes first.

  • Page 39: Replacing Fuses

    ø6.35 Part number: 000530509 (SOC®, ST6 N1 Series 2.5 A 31.8 equivalent) AC 125 V Contact the Janome (information provided on the back of (Unit: mm) ST6 2.5AN1 this manual) or a Janome dealer for replacement fuses. ■ Outlet Fuse There is an outlet (service power) with a connectivity of up to 3 A on the back of the main units of the JR3300 –...
  • Page 40 ■ Replacement Procedure Turn OFF the robot’s main switch, unplug the cord from the power outlet and remove it from the main unit. Replacing I/O Internal Power Source Fuses: Turn the fuse cover counterclockwise and remove the fuse holder from the robot. Replacing Outlet Fuses: Use a flathead screwdriver to turn the fuse cover counterclockwise and remove the fuse holder from the robot.
  • Page 41 JR3300 Series (Example: JR3303N-AC/BC) Fuse Outlet 200 V (for I/O internal power sources) (Optional) Secure Remove Fuse (for outlet) Maintenance DESKTOP ROBOT JR3000...

  • Page 42: Lubrication

    Z-axis in a full stroke motion (From Z = 0 to the maximum stroke) about once a week. Use grease recommended by Janome. Using any other grease may cause unit breakdown. Make sure to wipe off old grease before applying new grease.

  • Page 43: How To Remove The Covers

    6.1 How to Remove the Covers 6.1.1 JR3200 Series Remove the covers from the 6 areas (screws you need to remove for lubrication (indicated by the arrows)). NOTE: These diagrams are of the JR3203N-AC (3 axis specifications). For the 4 axis specification cover, refer to “6.2.4 ZR Axis (4 Axis Specifications)”.

  • Page 44: Jr3300 Series

    6.1.2 JR3300 Series NOTE: These diagrams are of the JR3303N-AC (3 axis specifications). For the 4 axis specification cover, refer to “6.2.4 ZR Axis (4 Axis Specifications)”. For the JR3000F cover, refer to “6.2.5 Z Axis (JR3000F)”. Y Front Cover Remove 4 screws in total from the left Z Front Cover and right sides.

  • Page 45: Jr3400 - Jr3600 Series

    6.1.3 JR3400 – JR3600 Series NOTE: These diagrams are of the JR3403N-AC (3 axis specifications). For the 4 axis specification cover, refer to “6.2.4 ZR Axis (4 Axis Specifications)”. Y Front Cover Remove 4 screws in total from the left Z Front Cover and right sides.

  • Page 46: Applying Grease

    6.2 Applying Grease For the X axis/Y axis LM guide, wipe away the old grease from the groove indicated by the arrows, and apply new grease. Apply grease to the outside* of the robot cable (refer to “6.2.2 Robot Cable”). 6.2.1 X Axis, Y Axis NOTE: These diagrams are of the JR3203N-AC.

  • Page 47: Robot Cable

    6.2.2 Robot Cable *1: Area of grease application Robot Cable Nigstar SF No.2 (Nippon Grease) (Product no.: 170662006 grease (unit)) Example: JR3203N-AC Caution Apply grease to the robot cable every 6 months. If grease is not applied, the Y axis may not move smoothly, and the motor may step-out.

  • Page 48: Z Axis (3 Axis Specifications)

    6.2.3 Z Axis (3 Axis Specifications) Caution Make sure to use the recommended grease. Using any other grease may cause unit breakdown. Additionally, do not mix different types of grease. Also note that the grease may drip if too much is applied. Remove the front of the Z cover.

  • Page 49: Zr Axis (4 Axis Specifications)

    6.2.4 ZR Axis (4 Axis Specifications) Caution Make sure to use the recommended grease. Using any other grease may cause unit breakdown. Additionally, do not mix different types of grease. Also note that the grease may drip if too much is applied. Remove the ZR front cover.

  • Page 50: Z Axis (Jr3000F)

    6.2.5 Z Axis (JR3000F) Caution Make sure to use the recommended grease. Using any other grease may cause unit breakdown. Additionally, do not mix different types of grease. Also note that the grease may drip if too much is applied. From Teaching Mode, use JOG movements to lower the Z axis.
  • Page 51 Wipe off the old grease from the ball screw. Apply new grease. Screw area of the Ball Screw Shell Alvania Grease S2 equivalent (Royal Dutch Shell) EPNOC Grease AP(N)-1 equivalent (ENEOS) View A Caution The front Z cover has sharp metal edges. Take care not to cut yourself on the edges when removing the cover.
  • Page 52 Apply grease as described below to the back of the Z axis (view A). Wipe off the old grease from the grooves on both sides of the LM guide rails (as indicated by the white arrows). Apply new grease to the grooves. Z Axis LM Guide Shell Alvania Grease S2 equivalent (Royal Dutch Shell)

  • Page 53: Troubleshooting

    If you are using the appropriate teaching pendant and this screen is still displayed, the teaching pendant is likely to be faulty. Contact the office listed on the back of this manual or a Janome dealer. Wrong Teaching Pendant Type...

  • Page 54: Error Display (Self-Diagnostic)

    7.2 Error Display (Self-Diagnostic) If an error occurs during a run or during teaching, the robot performs a self-diagnostic and alternately displays “Er” and the error number in the program number display on the front of the robot. If the error occurs during a run, the run is stopped. For further details regarding error content and how to handle them, refer to “10.

  • Page 55: View Error History

    7.2.1 View Error History The error history can retain up to the most recent 1000 errors. After reaching 1000 errors, older errors are deleted to make room for newer errors. Timestamps are recorded to each of the errors. The time for the timestamps is based on the clock function of the robot.

  • Page 56: Save Error History To Usb Memory

    Administration Settings Mode. The default save file name status is as follows: “ErrorLog_YYYYMMDD” (Y: year, M: month, D: day, h: hour, m: minute) The following folder configuration is created, in which the error log is recorded: JANOME Error log is saved in this folder ERRLOG (extension CSV) XXX.CSV...

  • Page 57: Fault Diagnostic

    If the robot still does not move after confirming the above items and executing the Diagnostic Mode, contact Janome (details on the back of this manual) or a Janome dealer. If you think something is faulty with the unit, perform a diagnostic for every section.
  • Page 58 [Diagnostic] contains the following items: Menu Name Details Teaching Pendant Keys Checks the operation for the each of the teaching pendant keys. Teaching Pendant Checks the switches, buzzer, LEDs, and LCD on the teaching pendant. Switches Checks the switches on the main unit. Buzzer and LEDs Checks the operation panel (SB board) LED, the 7 seg LEDs and the line...

  • Page 59: Teaching Pendant Keys

    Caution After performing diagnostics, make sure to turn the power OFF once. The robot may not be able to perform a run or job accurately if you run the robot as is after diagnostics. 7.3.1 Teaching Pendant Keys You can enter and check all the teaching Teaching Pendant Keys pendant keys on this screen.
  • Page 60 Menu Name Details Buzzer • Switch this ON to sound the buzzer built into the teaching pendant. • This is OFF by default. LED1 – 5 • Switch this ON to light the LEDs below the function keys on the teaching pendant.

  • Page 61: Switches

    7.3.3 Switches This checks the switches on the robot and the Switches Select Switch MODE_2 switchbox. Press the ESC key to return to Initialize Switch the Diagnostic Mode menu. Start/Stop Switch Emergency Stop Switch Increment Number Decrement Number Option Switch 1 Option Switch 2 Option Switch 3 Motor Power Switch ON...

  • Page 62: Buzzer And Leds

    7.3.4 Buzzer and LEDs This checks the LEDs and buzzer on the main Buzzer and LEDs Number Display unit. Green LED Red LED Option 1 LED Option 2 LED Option 3 LED Power ON LED Buzzer (Control Box) Menu Name Details Number Display Increment Key...

  • Page 63: State Of Sensor (Initialization Sensors)

    Menu Name Details Option 3 LED • Move the cursor to this item and press ENTR to turn this ON. Press ENTR again to turn it OFF. • When this is displayed as ON, the operation panel’s red LED is lit. •...
  • Page 64 ■ JR3000F Series After selecting the Start of Sensor diagnostic menu, a screen appears warning you that the tool may drop down when you release the brake. Press any key to release the Z axis brake. The State of Sensor diagnostic screen appears. If the driver has failed or the connecting cord is damaged, the brake is not released Unlocked...

  • Page 65: Axis Motor

    7.3.6 X Axis Motor This checks the motor movement and I/O X Axis Motor State of Sensor related to motor movement for the X-axis. Z-phase of Motor Driver Alarm Excite Motor Current Down Clear Servo Alarm Settings of Output Pulse 10000 Number of Output Pulse Encoder Value...
  • Page 66 Details Valid Models State of Sensor This displays the status of the initialization sensor. This JR3000 Series action is the same as the sensor diagnostic. You cannot move the cursor to this item. Z-phase of Motor This displays the status of the Z-phase motor driver.
  • Page 67 Menu Name Details Valid Models Settings of Output JR3000 Series Move the cursor to this item and press the ENTR key to Pulse switch the display to the Settings of Output Pulse screen. On this screen you can specify the number and rate of pulse output for when the GO key (or SHIFT + GO ) is pressed.

  • Page 68: Y Axis Motor

    7.3.7 Y Axis Motor This checks the motor movements and I/O Y Axis Motor State of Sensor related motor movements for the Y-axis. Z-phase of Motor Driver Alam Refer to “7.3.6 X Axis Motor” for information regarding the diagnostics. Excite Motor Current Down Clear Servo Alarm Settings of Output Pulse...

  • Page 69: R Axis Motor

    Menu Name Details Servo Ready This indicates the motor driver warning status. When the motor driver is in a warning status, this is displayed as “Warning”, and when the motor driver is in the ready status (no warning), this is displayed as “Ready”. You cannot move the cursor to this item.

  • Page 70: Position Of Sensor

    7.3.10 Position of Sensor This checks the position of the initialization sensors. This diagnostic for checking the initialization sensors is used when returning home and checking the position related aspects of the motor driver Z-phase. Sensor Adjustment Sensor Adjustment X Axis Sensor -35 % Y Axis Sensor Z Axis Sensor...

  • Page 71: External I/O

    7.3.11 External I/O This checks the I/O-SYS port and the I/O-1 port. External I/O 6543210987654321 This can monitor the input signals of the device I/O-SYS IN ________________ connected to the I/O port. I/O-1 IN ________ Select each output bit with the cursor and press the ENTR key to switch them ON/OFF.
  • Page 72 Motor Power ON Command (A): Motor Power Output ON Motor Power OFF Command (B): Emergency Stop Switch (C): Emergency Stop Output (D): I/O-S (OPEN/CLOSE) (E): Motor Power OFF (Valid/Invalid) Motor Power Feedback Signal (F): Motor Power Detection The following diagram shows the logical relationship between each signal: Logical Relationship between Each Signal Motor Power Circuit (A) Motor Power Output...
  • Page 73 Input Signal Check that (B) [Emergency Stop Switch] and (D) [I/O-S] signals are input normally. Emergency Stop Switch I/O-S Status Display Status Display When the switch is pressed When the connector is short-circuited CLOSE When the switch is not pressed When the connector is not short-circuited OPEN Emergency Stop Sequence To confirm if the emergency stop sequence is operating normally, check whether the (F) motor power...

  • Page 74: Com 1 - 3 Communication

    7.3.13 COM 1 – 3 Communication This carries out COM port diagnostics. COM1 Communication Baud Rate 9600 bps This can be used as a communication Set Output String connection check with an external device (host Execute Output String PC or PLC etc.). Select [Set Output String] to display a screen for character string input.

  • Page 75: Memory Port

    Menu Name Details From the 6th line and The character string from the external device is displayed on the LCD. downwards (on the Binary code and ASCII code is displayed. teaching pendant) NOTE: The baud rate exchanges here are a test. These revert to their original values after the diagnostic.

  • Page 76: Ethernet

    7.3.15 Ethernet With this you can do a LAN port communication Ethernet test. IP Address 192.168.200.180 Dest. IP Address 192.168.200.46 Set the IP address and the destination IP Ping Execute address. Execute the ping test against the destination IP address to display the results on the LCD.

  • Page 77: Fieldbus

    Menu Name Details IP Address Sets the IP address. This is a setting only used for diagnostics. The Administration Settings Mode values are used as the system IP address. Dest. IP Address Set the destination IP address. This is the destination of the ping test Ping Execute This executes the ping test and waits for the response.

  • Page 78: Mechanical Adjustment Mode

    Menu Name Details Module Status This displays the connection status of the module. Valid if there is a module Invalid if there is no module This item cannot be selected Connect Module This displays the module name when the module status is valid. If the module status is invalid, this shows there is no module by displaying “----”...

  • Page 79: Things To Try Before Making A Repair Call

    • Only perform the above when there is a malfunction. • Do not turn OFF the power to the PC or robot while downloading data. • If the issue persists after restoring the data, contact Janome (details on the back of this manual) or a Janome dealer.

  • Page 80: Checking Version Information

    9. CHECKING VERSION INFORMATION Use this when you want to confirm version information. Checking this information can be helpful when there is trouble with the robot. Control Information System Program System Program Ver STD 9.76 Application Specifications Application Standard Base Type Base Type JR3204 Axis Configuration...
  • Page 81 MODE [Administration] [Version Information] [Robot]  [Administration Settings]  [Control Information] The version information screen on the teaching pendant has multiple pages. CURSOR / ENTR key to display the next page. / CURSOR CURSOR / CURSOR key to display the previous page. Version information System program*: Information regarding the system program Boot program*:...

  • Page 82: Error Message List

    10. ERROR MESSAGE LIST When an error occurs, the program number display on the front of the main unit alternately displays “Er” and the error number. Also, you can confirm the time and date the error occurred and the error number from [Error History]. The error number and the error content also appear on the teaching pendant LCD.
  • Page 83 In addition to the errors shown in the table below, there are errors specific to the application specifications. For errors specific to the application specifications, refer to the respective application specifications. Error Teaching Pendant Error Countermeasure Message Category Program is Empty Enter the number of a registered program.
  • Page 84 If the data cannot be error deleted, this error occurs. Printed circuit board A is most likely damaged and needs replacing. Contact Janome or a Janome dealer. Flash ROM Write Error This is a writing error which occurs when saving System C&T data.
  • Page 85 Error Teaching Pendant Error Countermeasure Message Category System Model This error occurs when the model settings and System Incompatibility Error robot system software are not compatible with error each other. This is likely caused by transferring the incorrect model settings data and/or system software, etc., to the robot after replacing printed circuit board A.
  • Page 86 Error Teaching Pendant Error Countermeasure Message Category for-next, do-loop Error Run error This error occurs when next for for , and loop for do , do not exist; or when for and next do not exist but next or loop appear. Check and reenter the point job commands.
  • Page 87 Power cycle the robot. If this error continues to occur, the motor driver, the motor, or a related component has likely failed. Contact Janome (details on the back of this manual) or a Janome dealer. Emergency Stop This error occurs when the emergency stop switch −...
  • Page 88 B (unit), the motor, or cables*. The malfunctioning component needs to be replaced. * For replacement of cables, contact Janome (details on the back of this manual) or a Janome dealer. Maintenance DESKTOP ROBOT JR3000...
  • Page 89 Error Teaching Pendant Error Countermeasure Message Category Incorrect Use This error occurs if the system program System application and the C&T data application are error different. For example, if you load a “Standard” system program onto a robot that has “Dispensing” programs registered, this error occurs when the power is turned ON.
  • Page 90 Error Teaching Pendant Error Countermeasure Message Category Z Sensor/Motor Error This error occurs if the sensor does not go ON System (blocked)/OFF after running the motor according error to the preset pulse output during mechanical initialization. If the Z motor is running, this is a sensor error. If the Z motor is not running, this is a motor error.
  • Page 91 This error number is not displayed in the program System number display. Turn the power OFF and ON error again. If the error persists, contact Janome or a Janome dealer and inform them about the “XXXXXX” display information. Maintenance DESKTOP ROBOT JR3000...
  • Page 92 This is likely a printed circuit board A malfunction. Printed circuit board A needs replacing. Contact Janome or a Janome dealer for assistance. If an error occurs with the data held by the robot, “CA” and the error number appear alternately on the 7 seg LED program number display after the power is turned back ON.

  • Page 93: Disposal

    11. DISPOSAL JR3000 Series desktop robots contain a lithium battery. Before disposing of the robot, remove the lithium battery. Do not remove the lithium battery for any other purpose other than disposing the robot. If you remove the lithium battery, the robot’s coordinate information is lost.

  • Page 94: How To Remove The Battery

    11.2 How to Remove the Battery 11.2.1 JR3200 Series Remove the X cover. Remove the 4 screws indicated by the black arrows (± binding screws M4x6), and remove the X cover by pulling it forward. X Cover Example: JR3203N-AC Maintenance DESKTOP ROBOT JR3000...
  • Page 95 Remove the electrical component unit. Remove the 1 screw on top of the base indicated by the black arrow (± binding screw M4x16). Remove the 2 screws on the front of the robot indicated by the white arrows below (± binding screw M3x6) and slide the electrical components forward far enough until you can identify the battery.
  • Page 96 Remove the cable ties. Remove the 2 cable ties securing the circuit board protective sheet and cords and fold over the circuit board protective sheet so that you can see the battery connector connected to the circuit board. Circuit Board Protective Sheet Battery Example: JR3203N-AC Remove the battery.

  • Page 97: Jr3300 - Jr3600 Series

    11.2.2 JR3300 – JR3600 Series Remove the X cover. Remove the 4 screws indicated by the black arrows (± binding screws M4x6), and remove the X cover after checking you can pull it off. X Cover Example: JR3303N-AC Maintenance DESKTOP ROBOT JR3000...
  • Page 98 Remove the electrical components. Remove the 1 screw on top of the base indicated by the black arrow (± binding screw M4x16). Remove the 2 screws on the front of the robot indicated by the white arrows below (± binding screw M4x6) and slide the electrical components forward far enough until you can identify the battery.
  • Page 99 Remove the cable ties. Remove the 2 cable ties securing the circuit board protective sheet and cords and fold over the circuit board protective sheet so that you can see the connectors connected to the circuit board. Circuit Board Protective Sheet Battery Example: JR3303N-AC Remove the battery.
  • Page 100 Machine specifications may be modified without prior notice to improve quality. No part of this manual may be reproduced in any form, including photocopying, reprinting, or translation into another language, without the prior written consent of JANOME. © 2014 – 2021 Janome Sewing Machine Co., Ltd., All rights reserved.

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