Janome JR2000N Series Operation Manual
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Janome JR2000N Series Operation Manual

Janome JR2000N Series Operation Manual

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JANOME DESKTOP ROBOT
JR2000N/JR-V2000 Series
Operation Manual
Thank you for purchasing a Janome Robot.
 Read this manual thoroughly in order to ensure proper use of this robot. Be
sure to read "For Your Safety" before you use the robot. The information will
help you protect yourself and others from possible dangers during operation.
 After reading this manual, keep it in a handy place so that you or the
operator can refer to it whenever necessary.
 This manual is written according to IEC 62079.
Basic Instructions

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  • Page 1 Operation Manual Basic Instructions Thank you for purchasing a Janome Robot.  Read this manual thoroughly in order to ensure proper use of this robot. Be sure to read “For Your Safety” before you use the robot. The information will help you protect yourself and others from possible dangers during operation.

  • Page 2: Preface

    PREFACE The Janome Desktop Robot JR2000N Series is a new low-cost, high-performance robot. We have succeeded in reducing the price while maintaining functionality. Energy- and space-saving qualities have been made possible through the combined use of stepping motors and special micro step driving circuits.
  • Page 3 JR-V2000 Series JR-V2000 Setup & Explains setup and maintenance procedures for the robot. Be sure to read this manual before you operate the robot. Maintenance Provides part names, data structures, and the basic knowledge Basic Instructions necessary to operate the robot. Quick Start Explains the actual operation of the robot with simple running samples.

  • Page 4: Table Of Contents

    CONTENTS Basic Instructions PREFACE ___________________________________________________________________ i CONTENTS _________________________________________________________________ iii FOR YOUR SAFETY ___________________________________________________________ v PART NAMES ________________________________________________________________1 CONFIGURATION OF EQUIPMENT _______________________________________________7 COORDINATE SYSTEM ________________________________________________________8 PTP DRIVE/CP DRIVE _________________________________________________________9 CHANGING MODES __________________________________________________________10 LED INDICATOR MEANINGS ___________________________________________________ 11 EXTERNAL RUN MODE _______________________________________________________12 Mechanical Initialization ______________________________________________________12 Emergency Stop ____________________________________________________________13 How to Select a Program _____________________________________________________14...
  • Page 5 TEACHING MODE ____________________________________________________________22 Mechanical Initialization ______________________________________________________22 How to Select a Program _____________________________________________________24 Point Run _________________________________________________________________24 Test Run __________________________________________________________________24 Teaching Environment Setting __________________________________________________25 Save Data _________________________________________________________________26 Types of Teaching Data _______________________________________________________27 Program __________________________________________________________________27 Common Data Settings _______________________________________________________31 Condition Data Settings ______________________________________________________31 Point Job Data Settings _______________________________________________________31 Additional Function Data Settings _______________________________________________31 Sequencer Program Data _____________________________________________________33...

  • Page 6: For Your Safety

    FOR YOUR SAFETY The precautions in this manual are provided for the customer to make the best use of this product safely, and to provide preventive measures against injury to the customer or damage to property. ・・・・・Be sure to follow the instructions・・・・・ Various symbols are used in this manual.
  • Page 7 FOR YOUR SAFETY Danger Do not use the unit where flammable or corrosive gas is present. Leaked gas accumulated around the unit can cause fire or an explosion. Warning Install the unit in a place appropriate for its weight and conditions while running.
  • Page 8 FOR YOUR SAFETY Warning Be sure to check grounding before you use the unit. Improper grounding can cause electric shock or fire. Wipe the power plug with a clean, dry cloth periodically to eliminate dust. Dust accumulation can deteriorate the electrical insulation and cause fire. Be sure to unplug the power cord from the power outlet when the unit is not in use for long periods of time.
  • Page 9 FOR YOUR SAFETY Caution Be sure to secure the movable parts of the unit before transportation. Failure to do so may result in injury or breakdown. Before operating the unit, be sure to check that there is no danger in or around the operating range.
  • Page 10 FOR YOUR SAFETY Caution Be sure to confirm that tools such as the electric screwdriver unit are properly connected. Failure to do so may result in injury or breakdown. Check the mounting screws regularly so that they are always firmly tightened.
  • Page 11 MEMO Basic Instructions Desktop Robot JR2000N/JR-V2000 Series...

  • Page 12: Part Names

    PART NAMES  When using a JR-V2000 Series robot, please refer to the JR-V2000 manual. Main Unit Z Mechanism (4-Axis Model) R-Axis X Base Z Mechanism Y Frame Column Base Basic Instructions Desktop Robot JR2000N/JR-V2000 Series...
  • Page 13 Operation Panel (Front) (Side) Red LED Program Select Key Emergency Stop Switch Start Switch Program Number Display Green LED Switch Box Connector (CE model only) Teaching Pendant Connector COM1 (RS-232C) (TPU) (RS-422) Panel Cover (Side of the robot) (With the panel cover removed) Special Mode Switch I/O-SYS Internal/External Power Selector Switch...
  • Page 14 Operation Panel (Rear) (JR2200N(E) Series) Inlet COM2 (RS-232C) (Optional) I/O-SYS Power Switch I/O-1 I/O-S (Optional) (CE model only) COM3 (RS-232C) (Optional) Basic Instructions Desktop Robot JR2000N/JR-V2000 Series...
  • Page 15 Operation Panel (Rear) (Common to JR2300N(E) Series and JR2400N Series) Power Switch Inlet Grounding Screw (M4) Fuse (3.15 Time-Lag Fuse, φ5.2x20) COM2 (RS-232C) (Optional) Outlet (Size and availability vary depending on the model specifications.) I/O-S (CE model only) I/O-SYS I/O-1 (Optional) COM3 (RS-232C) (Optional) Basic Instructions...
  • Page 16 Teaching Pendant The Teaching Pendant is a device for program teaching, the input of program data into the robot. Enable Switch (Optional) Operation Panel Emergency Stop Switch (Optional)  When the Enable Switch is used to suspend the robot’s movement, it is referred “Category Suspension”.
  • Page 17 Teaching Pendant Operation Panel Keys X ____ Function 0 Key ____ X Plus Key ____ Function 1 Key X ____ X Minus Key Y ____ Function 2 Key ____ Y Minus Key ____ Function 3 Key Y ____ Y Plus Key ____ Function 4 Key Z...

  • Page 18: Configuration Of Equipment

    CONFIGURATION OF EQUIPMENT  When using a JR-V2000 Series robot, please refer to the JR-V2000 manual. Robot System Configurations Teaching Pendant Robot Personal Computer ® (PC) with Windows 2000/XP operating system * Switch Box (CE Model Only) Tool (e.g. Dispenser, impulse welder) Control Device (e.g.

  • Page 19: Coordinate System

    COORDINATE SYSTEM  When using a JR-V2000 Series robot, please refer to the JR-V2000 manual. Ａ Ａ Basic Instructions Desktop Robot JR2000N/JR-V2000 Series...

  • Page 20: Ptp Drive/Cp Drive

    PTP DRIVE/CP DRIVE This robot is designed on the assumption that a tool attached to the tip of the Z-Axis is carried by the robot arm from point to point, and that it performs operations at such points. Movement from point to point is either PTP (Point to Point) or CP (Continuous Path) depending upon the settings for each point.

  • Page 21: Changing Modes

    CHANGING MODES This robot has the following operation modes:  External Run Mode: To run programs (Start running programs using a signal from the I/O-SYS or COM1.)  Switch Run Mode: To run programs (Start running programs by pressing the start switch.) ...

  • Page 22: Led Indicator Meanings

    LED INDICATOR MEANINGS LED (Red) Program No. LED(Green) （The model in this example is a JR2200N） (LED) ・ Red Blinking Start prohibted ・ Green Blinking Start on standby ・ Green Blinking (rapid) External start signal （ #sysIn1 ON, or start command from COM input） standby ・...

  • Page 23: External Run Mode

    EXTERNAL RUN MODE The robot operates in five major mode categories, one of which is the External Run Mode. When the robot is active in this mode, the 「E.RUN」LED on the Teaching Pendant is lit. In this mode the robot begins running its program when a start signal is input to it through I/O-SYS or COM1. When the robot is in another mode, it will not respond to start signals input through I/O-SYS or COM1.

  • Page 24: Emergency Stop

    Emergency Stop Use the emergency stop switch to stop the robot if any accident occurs during operation. Power to the motor will be turned off and the robot will stop running if you press any of the switches indicated below: ...

  • Page 25: How To Select A Program

    How to Select a Program Select a program using the following methods: From the Robot “+” “-“ Set the desired program number on the program number display using the keys on the side of the display. From the PC Connect a PC to COM1 of the robot and send the R1: Program Number Change command and the desired program number to the robot.

  • Page 26: Ptp Speed Override

    PTP Speed Override It is possible to reduce the PTP speed while the robot is running by the preset speed rate, for example, when you wish to start a new program at a low speed. (This setting does not affect the CP speed.) External Run Mode Program 1...

  • Page 27: Teaching Pendant Display Adjustment

    Teaching Pendant Display Adjustment The teaching pendant LCD settings are adjustable by pressing the T.ENV key. Item Function User can change the contrast on the teaching pendant LCD screen. CURSOR↑ key: Darker Contrast CURSOR↓ key: Brighter Changing Length User can choose either millimeters or inches. Measurement Unit Display Changing Display User can choose from the list of languages.

  • Page 28: Switch Run Mode

    SWITCH RUN MODE The robot operates in five major mode categories, one of which is the Switch Run Mode. In the Switch Run mode, the robot starts running programs when the start switch is pressed. The RUN light on the teaching pendant will turn on while running in this mode. Performing mechanical initialization is necessary if you have turned the robot on in the Switch Run mode.
  • Page 29 Emergency Stop Use the emergency stop switch to stop the robot immediately if any accident occurs during operation. The power to the motor will be turned off and the robot will stop running if you press any of the switches indicated below: ...

  • Page 30: How To Select A Program

    How to Start Operation To start running a program, press the start switch while in the Switch Run mode. If you press the start switch again while running a program, the robot will stop. Press the switch again to restart. (This temporary stop function can be disabled.) Start Switch Switch Box Front of the Robot...

  • Page 31: Ptp Speed Override

    PTP Speed Override It is possible to reduce the PTP speed while the robot is runing by the preset speed rate, for example, when you wish to start a new program at a low speed. (This setting does not affect the CP speed.) Switch Mode Program 1...

  • Page 32: Teaching Pendant Display Adjustment

    Teaching Pendant Display Adjustment The teaching pendant LCD settings are adjustable by pressing the T.ENV key. Item Function User can change the contrast on the teaching pendant LCD screen. CURSOR↑ key: Darker Contrast CURSOR↓ key: Brighter Changing Length User can choose either millimeters or inches. Measurement Unit Display Changing Display User can choose from the list of languages.

  • Page 33: Teaching Mode

    TEACHING MODE The robot operates in five major mode categories, one of which is the Teaching Mode. When the robot is active in this mode, the 「TEACH」LED on the Teaching Pendant is lit. Teaching Mode is for creating programs, etc. The creation of programs and entering settings is referred to as “Teaching”...
  • Page 34 Emergency Stop Use the emergency stop switch to stop the robot immediately if any accident occurs during operation. The power to the motor will be turned off and the robot will stop running if you press any of the switches indicated below: ...

  • Page 35: How To Select A Program

    How to Select a Program Press the PRG.NO key on the teaching pendant and enter the desired program number. Point Run Do not touch any moving parts on the robot. Caution Doing so may cause injury or unit malfunction. In the Teaching mode, any point in a program can be run. (If the CP drive is selected, the robot will run from [CP Start Point] through [CP End Point].) The robot will perform operations such as the point job data and additional function data in exactly the same way as in the Ext.

  • Page 36: Teaching Environment Setting

    Teaching Environment Setting Press the T.ENV key in the Teaching mode to display the Teaching Environment Setting menu. In this menu, you can set the teaching mode environment when entering positions as well as the teaching pendant LCD display options. These settings cannot be transmitted between the robot and the PC;...

  • Page 37: Save Data

    You can select [Display Language] by pressing the .CTRL + T.ENV keys from any mode.  In the JR2000N Series, system software Ver9.57 and older cannot display Vietnamese. Save Data Save teaching data in combination with customizing data. The unit of data is referred to as C & T data.

  • Page 38: Types Of Teaching Data

    Types of Teaching Data Teaching data consists of the following seven items:  Program  Common Data  Condition Data  Point Job Data (1 – 100)*  Additional Function Data (1 – 50)*  Sequencer Program Data (1 – 50)* ...
  • Page 39 4. Cycle Mode : This is the operation mode that includes [1 Cycle Playback] and [Continuous Playback]. 5. PTP Condition: This includes the settings (e.g. speed) for shifting from one point to another in the PTP drive. (Invalid in the CP drive) 6.
  • Page 40 The point data categories are as follows: Coordinates X, Y, Z, R: The point coordinates (X, Y, Z, R) data Point Type: Eight different types of points depending on the shifting and adjustment methods employed Work Home 1. PTP Point The point from which the robot Axes start shifting to the next point in the PTP drive 2.
  • Page 41 8. User Definition Type Point types created in the Customizing mode are called user-defined point types. (The above point type items 1 – 7 are called the pre-defined point types.) If you create a user-defined point type, it has the same basic contents (e.g. way of moving to the next point) as the point type used as its base.

  • Page 42: Common Data Settings

    Common Data Settings For standard applications, common data settings are not available; however, you can create common data settings in the Customizing mode and set parameters (e.g. value and item) in the Teaching mode. The name created in the Customizing mode is displayed on the Teaching Mode menu screen. If you have not set the name, [Common Data Settings] (default name) is displayed on the Teaching Mode menu screen.
  • Page 43 3. Tool Data: The contents are the same as those set in the program data. Use this item when you wish to use different tool data, set in the program data, between designated points. 4. Pallet Routine: The pallet is the offset of the coordinates from the standard point. It has a counter function.

  • Page 44: Sequencer Program Data

    Sequencer Program Data The sequencer program data is a set of logical operation commands for controlling I/O signals, etc. It is activated while running a program, such as normal operations while in Run mode. You can create sequencer program data (Nos. 01 – 50) in the Teaching mode. Sequencer program data (Nos.
  • Page 45 The following C & T data is saved on both the robot and the PC as well as transmitted between them. The administration mode data and teaching environment setting data will not be deleted even if the power to the robot is turned off. C &...

  • Page 46: Correlation Between Teaching Data Items

    Correlation between Teaching Data Items  The robot can perform various operations by running programs. [Program] No. 1 Program Plural Point Data Data Point 1 Point 2 Point 3 Point n ～ Job No. 03 Job No. 17 Job No. 03 Job No.

  • Page 47: Administration

    ADMINISTRATION The robot operates in five major mode categories, one of which is the Administration Mode. When the robot is active in this mode, the 「ADMIN」LED on the Teaching Pendant is lit. Within the Administration Mode, there are four other modes, namely Administration Settings Mode, Diagnostic Mode, Mechanical Adjustment Mode, and Version Information Display Mode.

  • Page 48: Diagnostic Mode

    Diagnostic Mode Caution Please have only maintenance technicians do these tasks. If there is any trouble with the robot, teaching pendant or switch box, perform a diagnosis and check the function. Menu Item Menu Item Key of Teaching Pendant ZR Axis Motor Teaching Pendant Position of Sensor Switch...

  • Page 49: Customizing Mode

    CUSTOMIZING MODE The robot operates in five major mode categories, one of which is the Customizing Mode. When the robot is active in this mode, the 「CUSTOM」LED on the Teaching Pendant is lit. The Customizing Mode allows the user to set up their own Teaching menu and create data for inclusion in operating programs.
  • Page 50 No part of this manual may be reproduced in any form, including photocopying, reprinting, or translation into another language, without the prior written consent of JANOME. ©2004-2011, JANOME Sewing Machine Co., Ltd., All rights reserved. 963800103 as of 2011-11 15 November 2011...

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