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Summary of Contents for SEW-Eurodrive MOVISAFE CSB51A
- Page 1 *25931075_0419* Drive Technology \ Drive Automation \ System Integration \ Services Manual ® MOVI-C Decentralized Electronics ® MOVISAFE CSB51A Safety Option Edition 04/2019 25931075/EN...
- Page 2 SEW-EURODRIVE—Driving the world...
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Page 3: Table Of Contents
Table of contents Table of contents General information........................ 6 About this documentation .................... 6 Structure of the safety notes ................... 6 1.2.1 Meaning of signal words ................ 6 1.2.2 Structure of section-related safety notes............ 6 1.2.3 Structure of embedded safety notes .............. 7 Rights to claim under limited warranty ................ 7 Content of the documentation.................. 7 Other applicable documentation .................. 7... - Page 4 Table of contents Installation instructions.................... 20 Safe digital output F-DO_STO .................. 20 Startup ............................. 21 General startup instructions .................. 21 Startup options...................... 21 7.2.1 Variant 1: Startup with default parameterization .......... 21 7.2.2 Variant 2: Startup with adjustment of the parameters of the drive safety functions .......................
- Page 5 Table of contents 11.2 Status LEDs ........................ 38 11.2.1 "F-RUN” LED.................... 39 11.2.2 "F-ERR" LED.................... 39 ® 11.3 Fault states of the MOVISAFE CSB51A safety option .......... 40 11.3.1 Error classes .................... 40 11.4 Error diagnostics ...................... 41 11.4.1 Error messages .................... 41 ®...
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Page 6: General Information
General information About this documentation General information About this documentation The current version of the documentation is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. -
Page 7: Structure Of Embedded Safety Notes
General information Rights to claim under limited warranty Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of automatic restart 1.2.3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de- scription of the dangerous action. -
Page 8: Copyright Notice
General information Copyright notice Copyright notice © 2019 SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica- tion, distribution or any other use of the whole or any part of this documentation is strictly prohibited. Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders. -
Page 9: Safety Notes
Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes. -
Page 10: Designated Use
Safety notes Designated use Specialist for elec- Any electrotechnical work may only be performed by electrically skilled persons with a trotechnical work suitable education. Electrically skilled persons in the context of this documentation are persons familiar with electrical installation, startup, troubleshooting, and maintenance of the product who possess the following qualifications: •... -
Page 11: Startup/Operation
Safety notes Startup/operation Startup/operation Observe the safety notes in the chapters "Startup" (→ 2 21) and "Opera- tion" (→ 2 30) in the documentation. Depending on the degree of protection, products may have live, uninsulated, and sometimes moving or rotating parts, as well as hot surfaces during operation. Mechanical blocking or internal protective functions of the product can cause a motor standstill. -
Page 12: Safety Concept
Safety concept General information Safety concept General information ® The MOVISAFE CSB51A safety option is a safe electronic assembly with a safe, in- ternal output that can be activated via safe communication. ® ® MOVISAFE CSB51A is completely integrated in the basic device. MOVISAFE CSB51A uses the safe fieldbus to activate the STO drive safety function inside the device. -
Page 13: Identification And Authentication
Safety concept Identification and authentication Identification and authentication In the "Assist CS.." parameterization tool, unique identification of the decentralized ba- sic device and an authentication of the user are necessary for the steps "Parameter- ize", "Create report" and "Confirm validation". To identify the decentralized basic device, enter the ID of the memory module in the login dialog of the "Assist CS.."... -
Page 14: Drive Safety Functions
Safety concept Drive safety functions Drive safety functions Drive safety functions according to EN 61800-5-2 that are supported by the ® MOVISAFE CSB51A safety option are described in this chapter. 3.7.1 STO – Safe Torque Off If the STO function is activated, the drive inverter no longer supplies power to the mo- tor. -
Page 15: Ss1(C) - Safe Stop 1 With Time Control
Safety concept Drive safety functions 3.7.2 SS1(c) – Safe Stop 1 with time control When the SS1(c) function is active, the inverter brings the motor to a standstill electri- cally. The drive safety function STO is triggered after a specified, safety-related time. This drive safety function corresponds to a controlled stop of the drive according to EN 60204-1, stop category 1. -
Page 16: Safety Concept Of Assist Cs
Safety concept Safety concept of Assist CS.. Safety concept of Assist CS.. 3.8.1 Safety parameters ® For parameterization of the drive safety functions, MOVISAFE CSB51A offers ad- justable safety parameters. The safety parameters determine the behavior of the corresponding drive safety func- tions and are safety-related. -
Page 17: Safety Requirements
Safety requirements Installation requirements Safety requirements Installation requirements Observe the regulations applicable to the application and the information in the operat- ing instructions of the used basic device. Startup requirements Following parameterization and startup of the CSB51A safety option, the system start- up engineer must check and document whether the drive safety functions are being executed correctly. -
Page 18: Acceptance
Safety requirements Acceptance Acceptance The system manufacturer has to perform an overall evaluation for determining the safety of a machine or a system. The effectiveness of each risk minimization must be checked. It must also be checked if the required safety integrity (SIL and/or PL) is reached for each implemented safety function. -
Page 19: Device Structure
Device structure Type designation Device structure Type designation ® The type designation MOVISAFE CSxxA contains the following data: ® CSxx1A MOVISAFE CS..A safety card/option Series: ® MOVI-C option/option card Safety Function: Basic: Stop functions without encoder Standard: Motion functions with a safety encoder Hardware design: ®... -
Page 20: Electrical Installation
Electrical installation Installation instructions Electrical installation Installation instructions WARNING The STO connection of the basic device might be assigned. Severe or fatal injuries. ® • If a MOVISAFE CSB51A safety option is installed in the basic device, the con- nections X9:1, X9:2, X9:3, X9:4, X9:11, X9:12, X9:21 and X9:22 must not be as- signed. -
Page 21: Startup
Startup General startup instructions Startup General startup instructions INFORMATION • The startup procedure of the standard functions of the basic device is described in the respective operating instructions. • Observe the information in chapter "Compatibility". • The following chapters describe the additional startup procedure for the ®... -
Page 22: Variant 2: Startup With Adjustment Of The Parameters Of The Drive Safety Functions
Startup Startup options • The preset iPar_CRC for the default parameterization in the GSDML file corres- ponds to the checksums of the current and accepted configuration. 28643836683 3. The acceptance of the STO function can be performed as part of the acceptance of the complete system or the acceptance of the F-PLC. -
Page 23: Parameterization Of The Drive Safety Functions
Startup Parameterization of the drive safety functions Parameterization of the drive safety functions 7.3.1 Prerequisites For a successful startup, you need the "Assist CS.." parameterization tool. You can ® call up the "Assist CS.." parameterization tool directly in MOVISUITE INFORMATION Only one "Assist CS.."... - Page 24 Startup Parameterization of the drive safety functions 6. Parameterization Set the parameterization according to your safety-related requirements of your ap- plication. ® For parameterization of the MOVISAFE CSB51A safety option, call the individual sections in the parameter tree and enter the required values. The higher-level pa- rameters such as start inhibit after power on, muting, maximum muting time and enable emergency mode can be set in the "Basic settings"...
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Page 25: Startup Of The Fieldbus And The Higher-Level F-Plc
PROFIBUS or PROFINET: – TIA portal with STEP7 Safety option (for Siemens controllers). – Device description file GSDML-V2.33-SEW-MOVI-C-Decentralized-Elec- tronics. Download from www.sew-eurodrive.de. Always use the latest device description file (iPar_CRC for default parameterization: D9FEE686). Safety option settings Besides parameterization of the drive safety functions, the corresponding safety pro- tocol and the PROFIsafe addresses must be set during startup. - Page 26 Startup Startup of the fieldbus and the higher-level F-PLC PROFIsafe master settings The settings that must be made at the PROFIsafe master are shown in an example for an S71500F in the TIA portal. Transfer the F_iPar_CRC of the report to the PROFIsafe master after successful startup of the CSB51A safety option.
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Page 27: Operating States
Startup Operating states Operating states ® The MOVISAFE CSB51A safety option distinguishes between the following operating states: • Operation • Parameterization • Safe state after critical error 7.5.1 Operating state “Operation” In the "Operation" operating state, the selected drive safety functions are executed in accordance with the parameterization (see chapter "Parameterization of the drive safety functions"). -
Page 28: Creating An Acceptance Report
Startup Safety-relevant acceptance 7.6.2 Creating an acceptance report ® With the "Assist CS.." parameterization tool integrated in MOVISUITE , you can gen- erate an individual acceptance report and save it as a PDF. Before creating the report, enter the system-specific data in the "Assist CS.." parametrization tool form. The sys- tem-specific data is transferred to the PDF file. -
Page 29: Reset The Password
Startup Reset the password Reset the password 7.7.1 Procedure INFORMATION Observe the data in the operating instructions of the respective decentralized basic device when installing or removing the electronics cover. Proceed as follows: 1. Switch off the system. 2. Dismount the electronics cover. To reset the password, you require the master password of the safety option. -
Page 30: Operation
Operation Hazard caused by coasting of the drive Operation Hazard caused by coasting of the drive WARNING Hazard caused by coasting of the drive. Without mechanical brake or if the brake is faulty, a danger exists of the drive coasting to a halt. Severe or fatal injuries. -
Page 31: Data Exchange With Higher-Level Controller
Data exchange with higher-level controller Introduction Data exchange with higher-level controller Introduction Basic devices with integrated safety option support parallel operation of standard and safe communication via a bus system or network. The safe PROFIsafe communication can be carried out via PROFINET. For this, the basic device with integrated safety op- tion via PROFINET must be connected to a fail-safe controller (F-PLC). - Page 32 Data exchange with higher-level controller F-periphery access of the safety option in the TIA Portal Address Symbolic Data Function Preset- name type ting (Variable) Variables that DBX2.0 "F00008_198" BOOL Run passivation. can be read (PASS-OUT) in by the user. DBX2.1 "F00008_198"...
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Page 33: F-Process Output Data
Data exchange with higher-level controller F-process output data F-process output data Byte Bit Name Value Description STO1 Activate STO. Deactivate STO. Reserve Reserve Reserve Reserve Reserve Reserve Fault ac- No acknowledgment. knowledg- Fault acknowledgment (0 → 1 edge). ment Reserve Reserve Reserve Reserve Reserve Reserve... -
Page 34: F-Process Input Data
Data exchange with higher-level controller F-process input data F-process input data Byte Bit Name Value Description STO1 STO is not active. Safe disconnection of the drive is not active. STO signals the status "STO active". Status internal output F-DO_STO is disabled. Reserve Reserve Reserve... -
Page 35: Substitute Values
Data exchange with higher-level controller Possible acknowledgment procedures of the safety option Byte Bit Name Value Description Reserve Reserve Reserve Reserve Reserve Reserve Reserve Reserve 9.4.1 Substitute values For all outgoing process data (F-PE), the value "0" is written as the substitute value. One exception is Fault state. -
Page 36: Response Times
Response times Calculation of response times Response times The response time plays a decisive role in the design and execution of drive safety functions in systems and machines. In order to match the response time to the re- quirements of a drive safety function, always take the entire system into account, from the sensor (or command device) to the actuator. - Page 37 Response times Calculation of response times Calculation factor Calculation specification response time SS1(c): • Via F-PA + 2 × T + SSx(c) delay t (8706.8) _InputProcessing_F-PA _Sys ® Manual – MOVISAFE CSB51A Safety Option...
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Page 38: Service
Service Modification/changes to the device Service 11.1 Modification/changes to the device • Firmware modifications Only SEW‑EURODRIVE is authorized to make changes to the firmware. • Repair Only SEW‑EURODRIVE is authorized to repair the CSB51A safety option. • Warranty INFORMATION The safety certification and any right to claim under limited warranty of SEW‑EURODRIVE become void if the user modifies the device internally (e.g. -
Page 39: F-Run" Led
Service Status LEDs 11.2.1 "F-RUN” LED The following table shows the states of the "F-RUN" LED. LED status Meaning Flashing se- Device identification for memory module ID query. quence Red, slowly Device identification for parameterization. flashing Red, rapidly Firmware update, do not switch the device off. flashing •... -
Page 40: Fault States Of The Movisafe Csb51A Safety Option
Service Fault states of the MOVISAFE® CSB51A safety option Fault states of the MOVISAFE ® CSB51A safety option ® 11.3 Fault states of the MOVISAFE CSB51A safety option WARNING ® A fault occurred at the MOVISAFE CSB51A safety option and automatically restarts in the following cases: - The DC-24-V supply voltage was switched off and back on. -
Page 41: Error Diagnostics
Service Error diagnostics INFORMATION If the safe digital output is assigned to a drive safety function via the function assign- ment, this drive safety function is selected in the case of a system error. Critical fault In the case of a critical error, the safety option is set to the safe state. The F-DO_STO is switched to the safe state. -
Page 42: Diagnostics With Movisuite Assist Cs
Service Error diagnostics ® 11.4.2 Diagnostics with MOVISUITE Assist CS.. The current fault of the safety option is displayed with the corresponding fault descrip- ® tion in the "Diagnostics" segment in the menu command [MOVISAFE CS..] > [Fault status]. 9007221132519563 11.4.3 Diagnostics with PROFIsafe connection The CSB51A safety option with PROFIsafe connection triggers a diagnostic alarm on the F-PLC in the data exchange between the F-PLC (fieldbus master) and the safety option (fieldbus slave) in case of a fault. -
Page 43: Fault Memory
Service "Emergency mode" function 11.4.4 Fault memory The current first error and all other subsequent errors are residually saved in the fault memory with associated timestamp. 9007221132546955 Additional messages for the errors are entered in the fault memory in the columns "Primary error"... -
Page 44: Approved Devices
Service "Emergency mode" function WARNING The keypad is connected to the wrong device. This can cause immediate restart of the system. Severe or fatal injuries. • Before activation of the "Emergency mode" function, the user must undertake or- ganizational measures for the protection of personnel and machinery. •... -
Page 45: Device Replacement
Service Device replacement 11.6 Device replacement 11.6.1 Device replacement requirements WARNING An incorrect parameterization of the safety option is enabled if the memory module is inserted incorrectly. Severe or fatal injuries. • Ensure that the memory module matching the application is inserted at the cor- rect system position. -
Page 46: Technical Data
Technical data General technical data Technical data 12.1 General technical data Observe the technical data of the respective basic device. 12.2 General electrical data The safety option is supplied with voltage by the basic device. 12.2.1 Power consumption of the safety option Safety option Maximum current con- Maximum power consumption... -
Page 47: Index
Index Index F process output data Substitute values .......... 33 Assist CS.. Fault classes Safety concept.......... 16 Critical fault............. 41 Fault messages .......... 41 Fault diagnostics Calculation of response times Fault memory .......... 43 Fixed response times ........ 36 Fault messages .......... 41 Safe communication........ - Page 48 Index Possible acknowledgment procedures of the safety Startup requirements........ 17 option Section-related safety notes ........ 6 Acknowledging fault-free data exchange via Service .............. 38 PROFIsafe............ 35 Device replacement........ 45 Acknowledging the fault ......... 35 Fault diagnostics .......... 41 Product names ............ 8 Fault states of the CSB51A safety option..
- Page 52 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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